Industrial processes are procedures involving
chemical
A chemical substance is a form of matter having constant chemical composition and characteristic properties. Some references add that chemical substance cannot be separated into its constituent elements by physical separation methods, i.e., wit ...
,
physical,
electrical
Electricity is the set of physical phenomena associated with the presence and motion of matter that has a property of electric charge. Electricity is related to magnetism, both being part of the phenomenon of electromagnetism, as described ...
or
mechanical steps to aid in the manufacturing of an item or items, usually carried out on a very large scale. Industrial processes are the key components of heavy industry.
Chemical processes by main basic material
Certain chemical process yield important basic materials for society, e.g., (
cement
A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement m ...
,
steel,
aluminum
Aluminium (aluminum in American and Canadian English) is a chemical element with the symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately one third that of steel. It h ...
, and
fertilizer
A fertilizer (American English) or fertiliser (British English; see spelling differences) is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from ...
). However, these chemical reactions contribute to
climate change
In common usage, climate change describes global warming—the ongoing increase in global average temperature—and its effects on Earth's climate system. Climate change in a broader sense also includes previous long-term changes to ...
by emitting
carbon dioxide
Carbon dioxide ( chemical formula ) is a chemical compound made up of molecules that each have one carbon atom covalently double bonded to two oxygen atoms. It is found in the gas state at room temperature. In the air, carbon dioxide is t ...
, a
greenhouse gas
A greenhouse gas (GHG or GhG) is a gas that absorbs and emits radiant energy within the thermal infrared range, causing the greenhouse effect. The primary greenhouse gases in Earth's atmosphere are water vapor (), carbon dioxide (), met ...
, through chemical reactions, as well as through the combustion of
fossil fuels to generate the high temperatures needed to reach the
activation energies of the chemical reactions.
Cement (the paste within concrete)
*
Calcination
Calcination refers to thermal treatment of a solid chemical compound (e.g. mixed carbonate ores) whereby the compound is raised to high temperature without melting under restricted supply of ambient oxygen (i.e. gaseous O2 fraction of air), gene ...
–
Limestone
Limestone ( calcium carbonate ) is a type of carbonate sedimentary rock which is the main source of the material lime. It is composed mostly of the minerals calcite and aragonite, which are different crystal forms of . Limestone forms wh ...
, which is largely composed of fossilized
calcium carbonate (CaCO
3), breaks down at high temperatures into useable
calcium oxide
Calcium oxide (CaO), commonly known as quicklime or burnt lime, is a widely used chemical compound. It is a white, caustic, alkaline, crystalline solid at room temperature. The broadly used term "'' lime''" connotes calcium-containing inorganic ...
(CaO) and carbon dioxide gas (), which gets released as a
by-product
A by-product or byproduct is a secondary product derived from a production process, manufacturing process or chemical reaction; it is not the primary product or service being produced.
A by-product can be useful and marketable or it can be consid ...
. This chemical reaction, called calcination, figures most prominently in creating
cement
A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement m ...
(the paste within
concrete
Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most ...
). The reaction is also important in providing calcium oxide to act as a chemical
flux
Flux describes any effect that appears to pass or travel (whether it actually moves or not) through a surface or substance. Flux is a concept in applied mathematics and vector calculus which has many applications to physics. For transport ...
(removal of impurities) within a
blast furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being "forced" or supplied above atmospheric p ...
.
:CaCO
3(s) → CaO(s) + CO
2(g)
Steel
*
Smelting
Smelting is a process of applying heat to ore, to extract a base metal. It is a form of extractive metallurgy. It is used to extract many metals from their ores, including silver, iron, copper, and other base metals. Smelting uses heat and a ...
– Inside of a
blast furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being "forced" or supplied above atmospheric p ...
,
carbon monoxide
Carbon monoxide ( chemical formula CO) is a colorless, poisonous, odorless, tasteless, flammable gas that is slightly less dense than air. Carbon monoxide consists of one carbon atom and one oxygen atom connected by a triple bond. It is the si ...
(CO) is released by combusting
coke (a high-carbon derivative of
coal
Coal is a combustible black or brownish-black sedimentary rock, formed as stratum, rock strata called coal seams. Coal is mostly carbon with variable amounts of other Chemical element, elements, chiefly hydrogen, sulfur, oxygen, and nitrogen ...
) and removes the undesired oxygen (O) within
ores. is released as a by-product, carrying away the oxygen and leaving behind the desired pure metal. Most prominently,
iron smelting is how
steel (largely iron with small amounts of carbon) is created from mined
iron ore
Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in color from dark grey, bright yellow, or deep purple to rusty red. The iron is usually found in the ...
and coal.
:Fe
2O
3(s) + 3 CO(g) → 2 Fe(s) + 3 CO
2(g)
Aluminum
*
Hall–Héroult process
The Hall–Héroult process is the major industrial process for smelting aluminium. It involves dissolving aluminium oxide (alumina) (obtained most often from bauxite, aluminium's chief ore, through the Bayer process) in molten cryolite, and ...
– Aluminum oxide (Al
2O
3) is smelted with coke (C) in a high-temperature
electrolysis reaction, yielding the desired pure aluminum (Al) and a mixture of CO and .
:Al
2O
3(s) + 3 C(s) → 2 Al(s) + 3 CO(g)
:2 Al
2O
3(s) + 3 C(s) → 4 Al(s) + 3 CO
2(g)
Fertilizer
*
Haber process
The Haber process, also called the Haber–Bosch process, is an artificial nitrogen fixation process and is the main industrial procedure for the production of ammonia today. It is named after its inventors, the German chemists Fritz Haber and ...
– Atmospheric Nitrogen (N
2) is separated, yielding ammonia (NH
3), which is used to make all synthetic
fertilizer
A fertilizer (American English) or fertiliser (British English; see spelling differences) is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from ...
. The Haber process uses a
fossil
A fossil (from Classical Latin , ) is any preserved remains, impression, or trace of any once-living thing from a past geological age. Examples include bones, shells, exoskeletons, stone imprints of animals or microbes, objects preserved ...
carbon source, generally
natural gas
Natural gas (also called fossil gas or simply gas) is a naturally occurring mixture of gaseous hydrocarbons consisting primarily of methane in addition to various smaller amounts of other higher alkanes. Low levels of trace gases like carbon ...
, to provide the CO for the
water-gas shift reaction
Water gas is a kind of fuel gas, a mixture of carbon monoxide and hydrogen. It is produced by "alternately hot blowing a fuel layer okewith air and gasifying it with steam". The caloric yield of this is about 10% of a modern syngas plant. F ...
, yielding
hydrogen
Hydrogen is the chemical element with the symbol H and atomic number 1. Hydrogen is the lightest element. At standard conditions hydrogen is a gas of diatomic molecules having the formula . It is colorless, odorless, tasteless, non-toxic ...
(H
2) and releasing . The H
2 is used to break the strong triple bond in N
2, yielding
industrial ammonia.
:CH
4(g) + H
2O(g) → CO(g) + 3 H
2(g)
:CO(g) + H
2O(g) → H
2(g) + CO
2(g)
:N
2(g) + 3 H
2(g) → 2 NH
3(g)
Other chemical processes
*
Pyroprocessing – using heat to chemically combine materials, such as in
cement
A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement m ...
.
*
Disinfection
A disinfectant is a chemical substance or compound used to inactivate or destroy microorganisms on inert surfaces. Disinfection does not necessarily kill all microorganisms, especially resistant bacterial spores; it is less effective than s ...
– chemical treatment to kill bacteria and viruses.
Electrolysis
The availability of electricity and its effect on materials gave rise to several processes for plating or separating metals.
*
Gilding
Gilding is a decorative technique for applying a very thin coating of gold over solid surfaces such as metal (most common), wood, porcelain, or stone. A gilded object is also described as "gilt". Where metal is gilded, the metal below was trad ...
,
electroplating
Electroplating, also known as electrochemical deposition or electrodeposition, is a process for producing a metal coating on a solid substrate through the redox, reduction of cations of that metal by means of a direct current, direct electric cur ...
,
anodization,
electrowinning – depositing a material on an electrode
*
Electropolishing – the reverse of electroplating
*
Electrofocusing – similar to electroplating, but separating molecules
*
Electrolytic process – the generic process of using electrolysis
*
Electrophoretic deposition – electrolytic deposition of colloidal particles in a liquid medium
*
Electrotyping
Electrotyping (also galvanoplasty) is a chemical method for forming metal parts that exactly reproduce a model. The method was invented by Moritz von Jacobi in Russia in 1838, and was immediately adopted for applications in printing and several o ...
– using electroplating to produce printing plates
*
Metallizing,
plating,
spin coating – the generic terms for giving non-metals a metallic coating
Cutting
*
Shearing
*
Sawing
*
Plasma cutting
*
Water-jet cutting - cutting materials using a very high-pressure jet of water
*
Oxyacetylene cutting
*
Electrical discharge machining
Electrical discharge machining (EDM), also known as spark machining, spark eroding, die sinking, wire burning or wire erosion, is a metal
fabrication process whereby a desired shape is obtained by using electrical discharges (sparks). Material i ...
(EDM)
*
Machining – the mechanical cutting and shaping of metal which involves the loss of the material
*
Laser cutting
Metalworking
*
Smelting
Smelting is a process of applying heat to ore, to extract a base metal. It is a form of extractive metallurgy. It is used to extract many metals from their ores, including silver, iron, copper, and other base metals. Smelting uses heat and a ...
and direct Reduction – extracting metals from ores.
*
Forging
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at whi ...
– the shaping of metal by use of heat and hammer
*
Casting
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejected ...
– shaping of a liquid material by pouring it into moulds and letting it solidify
*
Steelmaking
Steelmaking is the process of producing steel from iron ore and carbon/or scrap. In steelmaking, impurities such as nitrogen, silicon, phosphorus, sulfur and excess carbon (the most important impurity) are removed from the sourced iron, and allo ...
— turning "pig iron" from smelting into steel
*
Progressive stamping
Progressive Die is a metalworking method that can encompass punching, coining, bending and several other ways of modifying metal raw material, combined with an automatic feeding system.
The feeding system pushes a strip of metal (as it unro ...
– the production of components from a strip or roll
*
Stamping
*
Hydroforming
Hydroforming is a cost-effective way of shaping ductile metals such as aluminium, brass, low alloy steel, and stainless steel into lightweight, structurally stiff and strong pieces. One of the largest applications of hydroforming is the automotiv ...
– a tube of metal is expanded into a mould under pressure
*
Sandblasting – cleaning of a surface using sand or other particles
*
Soldering
Soldering (; ) is a process in which two or more items are joined by melting and putting a filler metal ( solder) into the joint, the filler metal having a lower melting point than the adjoining metal. Unlike welding, soldering does not in ...
,
brazing,
welding
Welding is a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion. Welding is distinct from lower temperature techniques such as br ...
– a process for joining metals
*
Tumble polishing – for polishing
*
Precipitation hardening – heat treatment used to strengthen malleable materials
*
Work hardening
In materials science, work hardening, also known as strain hardening, is the strengthening of a metal or polymer by plastic deformation. Work hardening may be desirable, undesirable, or inconsequential, depending on the context.
This strength ...
– adding strength to metals, alloys, etc.
*
Case hardening
Case-hardening or surface hardening is the process of Hardening (metallurgy), hardening the surface of a metal object while allowing the metal deeper underneath to remain soft, thus forming a thin layer of hardness, harder metal at the surface. Fo ...
,
differential hardening
Differential heat treatment (also called selective heat treatment or local heat treatment) is a technique used during heat treating to harden or soften certain areas of a steel object, creating a difference in hardness between these areas. There ar ...
,
shot peening
Shot peening is a cold working process used to produce a compressive residual stress layer and modify the mechanical properties of metals and composites. It entails striking a surface with shot (round metallic, glass, or ceramic particles) with ...
– creating a wear-resistant surface
*
Die cutting – A "forme" or "die" is pressed onto a flat material in order to cut, score, punch and otherwise shape the material
*
Electric arc furnace
An electric arc furnace (EAF) is a furnace that heats material by means of an electric arc.
Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundries for producing cast iron products) up to ...
— very-high-temperature processing
Iron and steel
*
Smelting
Smelting is a process of applying heat to ore, to extract a base metal. It is a form of extractive metallurgy. It is used to extract many metals from their ores, including silver, iron, copper, and other base metals. Smelting uses heat and a ...
– the generic process used in furnaces to produce steel, copper, etc.
*
Catalan forge,
open hearth furnace,
bloomery
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a ''bloom'' ...
,
Siemens regenerative furnace – produced wrought iron
*
Blast furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being "forced" or supplied above atmospheric p ...
– produced cast iron
* Direct Reduction – produced
direct reduced iron
*
Crucible steel
Crucible steel is steel made by melting pig iron (cast iron), iron, and sometimes steel, often along with sand, glass, ashes, and other fluxes, in a crucible. In ancient times steel and iron were impossible to melt using charcoal or coal fi ...
*
Cementation process
The cementation process is an obsolete technology for making steel by carburization of iron. Unlike modern steelmaking, it increased the amount of carbon in the iron. It was apparently developed before the 17th century. Derwentcote Steel F ...
*
Bessemer process
The Bessemer process was the first inexpensive industrial process for the mass production of steel from molten pig iron before the development of the open hearth furnace. The key principle is removal of impurities from the iron by oxidation ...
*
Basic oxygen steelmaking
Moulding
The physical shaping of materials by forming their liquid form using a mould.
*
Casting
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejected ...
,
sand casting
Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand as the mold material. The term "sand casting" can also refer to an object produced via the sand casting process. Sand castings are produced ...
– the shaping of molten metal or plastics using a mould
*
Sintering
Clinker nodules produced by sintering
Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction.
Sintering happens as part of a manufacturing ...
,
powder metallurgy – the making of objects from metal or ceramic powder
*
Blow molding
Blow molding (or moulding) is a manufacturing process for forming hollow plastic parts. It is also used for forming glass bottles or other hollow shapes.
In general, there are three main types of blow molding: extrusion blow molding, injecti ...
as in
plastic container
Plastic containers are containers made exclusively or partially of plastic. Plastic containers are ubiquitous either as single-use or reuseable/durable plastic cups, plastic bottles, plastic bags, foam food containers, Tupperware, plasti ...
s or in the
glass container industry – making hollow objects by blowing them into a mould.
*
Compression molding
Separation
Many materials exist in an impure form, purification, or separation provides a usable product.
*
Comminution
Comminution is the reduction of solid materials from one average particle size to a smaller average particle size, by crushing, grinding, cutting, vibrating, or other processes. In geology, it occurs naturally during faulting in the upper part ...
– reduces the size of physical particles (it exists between crushing and grinding)
*
Froth flotation
Froth flotation is a process for selectively separating hydrophobic materials from hydrophilic. This is used in mineral processing, paper recycling and waste-water treatment industries. Historically this was first used in the mining industry, wh ...
,
flotation process – separating minerals through flotation
*
Liquid–liquid extraction – dissolving one substance in another
*
Frasch process – for extracting molten sulfur from the ground
Distillation
Distillation
Distillation, or classical distillation, is the process of separating the components or substances from a liquid mixture by using selective boiling and condensation, usually inside an apparatus known as a still. Dry distillation is the he ...
is the purification of
volatile substances by
evaporation and
condensation
Condensation is the change of the state of matter from the gas phase into the liquid phase, and is the reverse of vaporization. The word most often refers to the water cycle. It can also be defined as the change in the state of water vapor ...
*
Fractional distillation,
steam distillation,
vacuum distillation
*
Batch distillation
*
Continuous distillation
*
Fractionating column
A fractionating column or fractional column is an essential item used in the distillation of liquid mixtures to separate the mixture into its component parts, or fractions, based on the differences in volatilities. Fractionating columns are used in ...
*
Spinning cone Spinning cone columns are used in a form of low temperature vacuum steam distillation to gently extract volatile chemicals from liquid foodstuffs while minimising the effect on the taste of the product. For instance, the columns can be used to remo ...
Additive manufacturing
In
additive manufacturing
3D printing or additive manufacturing is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer ...
, material is progressively added to the piece until the desired shape and size are obtained.
*
Fused deposition modeling
Fused filament fabrication (FFF), also known as fused deposition modeling (with the trademarked acronym FDM), or called ''filament freeform fabrication'', is a 3D printing process that uses a continuous filament of a thermoplastic material. Filam ...
(FDM)
*
Stereolithography (SLA)
*
Selective laser sintering
Selective laser sintering (SLS) is an additive manufacturing (AM) technique that uses a laser as the power and heat source to sinter powdered material (typically nylon or polyamide), aiming the laser automatically at points in space defined b ...
(SLS)
*
Photolithography
In integrated circuit manufacturing, photolithography or optical lithography is a general term used for techniques that use light to produce minutely patterned thin films of suitable materials over a substrate, such as a silicon wafer (electroni ...
Petroleum and organic compounds
The nature of an organic molecule means it can be transformed at the molecular level to create a range of products.
*
Cracking (chemistry)
In petrochemistry, petroleum geology and organic chemistry, cracking is the process whereby complex organic molecules such as kerogens or long-chain hydrocarbons are broken down into simpler molecules such as light hydrocarbons, by the breaking ...
– the generic term for breaking up the larger molecules
*
Alkylation
Alkylation is the transfer of an alkyl group from one molecule to another. The alkyl group may be transferred as an alkyl carbocation, a free radical, a carbanion, or a carbene (or their equivalents). Alkylating agents are reagents for effectin ...
– refining of crude oil
*
Burton process – cracking of hydrocarbons
*
Cumene process – making phenol and acetone from benzene
*
Friedel-Crafts reaction,
Kolbe-Schmitt reaction
*
Olefin metathesis
Olefin metathesis is an organic reaction that entails the redistribution of fragments of alkenes (olefins) by the scission and regeneration of carbon-carbon double bonds. Because of the relative simplicity of olefin metathesis, it often creat ...
,
thermal depolymerization
*
Transesterification
In organic chemistry, transesterification is the process of exchanging the organic group R″ of an ester with the organic group R' of an alcohol. These reactions are often catalyzed by the addition of an acid or base catalyst. The reaction ca ...
– organic chemicals
*
Raschig process for production of
hydroxylamine – part of the process to produce nylon
*
Oxo process – Produces aldehydes from alkenes
*
Polymerisation
Organized by product
* Aluminium – (
Hall-Héroult process,
Deville process,
Bayer process,
Wöhler process
The Wöhler process was one of the first routes for producing aluminium metal. It involves the reduction of anhydrous aluminium chloride with potassium, produced powdered aluminium:Greenwood, N. N.; & Earnshaw, A. (1997). Chemistry of the Elements ...
)
*
Ammonia
Ammonia is an inorganic compound of nitrogen and hydrogen with the formula . A stable binary hydride, and the simplest pnictogen hydride, ammonia is a colourless gas with a distinct pungent smell. Biologically, it is a common nitrogeno ...
, used in
fertilizer
A fertilizer (American English) or fertiliser (British English; see spelling differences) is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from ...
– (
Haber process
The Haber process, also called the Haber–Bosch process, is an artificial nitrogen fixation process and is the main industrial procedure for the production of ammonia today. It is named after its inventors, the German chemists Fritz Haber and ...
)
*
Bromine
Bromine is a chemical element with the symbol Br and atomic number 35. It is the third-lightest element in group 17 of the periodic table (halogens) and is a volatile red-brown liquid at room temperature that evaporates readily to form a simil ...
– (
Dow process)
*
Chlorine
Chlorine is a chemical element with the symbol Cl and atomic number 17. The second-lightest of the halogens, it appears between fluorine and bromine in the periodic table and its properties are mostly intermediate between them. Chlorine is ...
, used in chemicals – (
chloralkali process
The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), which are commodit ...
,
Weldon process,
Hooker process)
* Fat – (
rendering)
*
Fertilizer
A fertilizer (American English) or fertiliser (British English; see spelling differences) is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from ...
– (
nitrophosphate process
The nitrophosphate process (also known as the Odda process) is a method for the industrial production of nitrogen fertilizers invented by Erling Johnson in the municipality of Odda, Norway around 1927.
The process involves acidifying phosphate ro ...
)
* Glass – (
Pilkington process)
* Gold – (
bacterial oxidation,
Parkes process)
*
Graphite
Graphite () is a crystalline form of the element carbon. It consists of stacked layers of graphene. Graphite occurs naturally and is the most stable form of carbon under standard conditions. Synthetic and natural graphite are consumed on la ...
– (
Acheson process The Acheson process was invented by Edward Goodrich Acheson to synthesize silicon carbide (SiC) and graphite.
Process
The process consists of heating a mixture of silicon dioxide (SiO2), in the form of silica or quartz sand, and carbon, in its e ...
)
*
Heavy water, used to refine radioactive products – (
Girdler sulfide process
The Girdler sulfide (GS) process, also known as the GeibSpevack (GS) process, is an industrial production method for filtering out of natural water the heavy water (deuterium oxide = D2O) which is used in particle research, in deuterium NMR sp ...
)
*
Hydrogen
Hydrogen is the chemical element with the symbol H and atomic number 1. Hydrogen is the lightest element. At standard conditions hydrogen is a gas of diatomic molecules having the formula . It is colorless, odorless, tasteless, non-toxic ...
– (
water–gas shift reaction,
steam reforming
Steam reforming or steam methane reforming (SMR) is a method for producing syngas (hydrogen and carbon monoxide) by reaction of hydrocarbons with water. Commonly natural gas is the feedstock. The main purpose of this technology is hydrogen produ ...
)
* Lead (and
Bismuth
Bismuth is a chemical element with the symbol Bi and atomic number 83. It is a post-transition metal and one of the pnictogens, with chemical properties resembling its lighter group 15 siblings arsenic and antimony. Elemental bismuth occurs ...
) – (
Betts electrolytic process,
Betterton-Kroll process)
*
Nickel
Nickel is a chemical element with symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive but large pieces are slow ...
– (
Mond process)
*
Nitric acid
Nitric acid is the inorganic compound with the formula . It is a highly corrosive mineral acid. The compound is colorless, but older samples tend to be yellow cast due to decomposition into oxides of nitrogen. Most commercially available ni ...
– (
Ostwald process)
* Paper – (
pulping,
Kraft process
The kraft process (also known as kraft pulping or sulfate process) is a process for conversion of wood into wood pulp, which consists of almost pure cellulose fibres, the main component of paper. The kraft process involves treatment of wood ...
,
Fourdrinier machine
A paper machine (or paper-making machine) is an industrial machine which is used in the pulp and paper industry
to create paper in large quantities at high speed. Modern paper-making machines are based on the principles of the Fourdrinier Machi ...
)
* Rubber – (
vulcanization
Vulcanization (British: Vulcanisation) is a range of processes for hardening rubbers. The term originally referred exclusively to the treatment of natural rubber with sulfur, which remains the most common practice. It has also grown to include ...
)
* Salt – (
Alberger process,
Grainer evaporation process
The Grainer evaporation process is a method of producing salt.
This method uses shallow open pans with steam-heated immersion coils to evaporate the brine into salt.
Sometimes it is paired with a partial-vacuum, to speed evaporation.
See als ...
)
*
Semiconductor
A semiconductor is a material which has an electrical conductivity value falling between that of a conductor, such as copper, and an insulator, such as glass. Its resistivity falls as its temperature rises; metals behave in the opposite way. ...
crystals – (
Bridgman–Stockbarger method,
Czochralski method
The Czochralski method, also Czochralski technique or Czochralski process, is a method of crystal growth used to obtain single crystals of semiconductors (e.g. silicon, germanium and gallium arsenide), metals (e.g. palladium, platinum, silver, ...
)
* Silver – (
Patio process,
Parkes process)
*
Silicon carbide
Silicon carbide (SiC), also known as carborundum (), is a hard chemical compound containing silicon and carbon. A semiconductor, it occurs in nature as the extremely rare mineral moissanite, but has been mass-produced as a powder and crystal ...
– (
Acheson process The Acheson process was invented by Edward Goodrich Acheson to synthesize silicon carbide (SiC) and graphite.
Process
The process consists of heating a mixture of silicon dioxide (SiO2), in the form of silica or quartz sand, and carbon, in its e ...
,
Lely process)
*
Sodium carbonate, used for soap – (
Leblanc process
The Leblanc process (pronounced leh-blaank) was an early industrial process for making ''soda ash'' ( sodium carbonate) used throughout the 19th century, named after its inventor, Nicolas Leblanc. It involved two stages: making sodium sulfate f ...
,
Solvay process
The Solvay process or ammonia-soda process is the major industrial process for the production of sodium carbonate (soda ash, Na2CO3). The ammonia-soda process was developed into its modern form by the Belgian chemist Ernest Solvay during the 1860 ...
,
Leblanc-Deacon process)
*
Sulfuric acid – (
lead chamber process,
contact process)
*
Titanium
Titanium is a chemical element with the Symbol (chemistry), symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resista ...
– (
Hunter process,
Kroll process The Kroll process is a pyrometallurgical industrial process used to produce metallic titanium from titanium tetrachloride. The Kroll process replaced the Hunter process for almost all commercial production.
Process
In the Kroll process, the Ti ...
)
*
Zirconium
Zirconium is a chemical element with the symbol Zr and atomic number 40. The name ''zirconium'' is taken from the name of the mineral zircon, the most important source of zirconium. The word is related to Persian '' zargun'' (zircon; ''zar-gun'' ...
– (
Hunter process,
Kroll process The Kroll process is a pyrometallurgical industrial process used to produce metallic titanium from titanium tetrachloride. The Kroll process replaced the Hunter process for almost all commercial production.
Process
In the Kroll process, the Ti ...
,
van Arkel–de Boer process)
A list by process:
*
Alberger process,
Grainer evaporation process
The Grainer evaporation process is a method of producing salt.
This method uses shallow open pans with steam-heated immersion coils to evaporate the brine into salt.
Sometimes it is paired with a partial-vacuum, to speed evaporation.
See als ...
– produces salt from brine
*
Bacterial oxidation – used to produce gold
*
Bayer process – the extraction of aluminium from ore
*
Chloralkali process
The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), which are commodit ...
,
Weldon process – for producing chlorine and sodium hydroxide
*
Dow process – produces bromine from brine
*
Girdler sulfide process
The Girdler sulfide (GS) process, also known as the GeibSpevack (GS) process, is an industrial production method for filtering out of natural water the heavy water (deuterium oxide = D2O) which is used in particle research, in deuterium NMR sp ...
– for making heavy water
*
Hunter process,
Kroll process The Kroll process is a pyrometallurgical industrial process used to produce metallic titanium from titanium tetrachloride. The Kroll process replaced the Hunter process for almost all commercial production.
Process
In the Kroll process, the Ti ...
– produces titanium and zirconium
*
Industrial rendering – the separation of fat from bone and protein
*
Lead chamber process,
contact process – production of sulfuric acid
*
Mond process –
nickel
Nickel is a chemical element with symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive but large pieces are slow ...
*
Nitrophosphate process
The nitrophosphate process (also known as the Odda process) is a method for the industrial production of nitrogen fertilizers invented by Erling Johnson in the municipality of Odda, Norway around 1927.
The process involves acidifying phosphate ro ...
– a number of similar process for producing fertilizer
*
Ostwald process – produces nitric acid
*
Packaging
*
Pidgeon process – produces magnesium, reducing the oxide using silicon
*
Steam reforming
Steam reforming or steam methane reforming (SMR) is a method for producing syngas (hydrogen and carbon monoxide) by reaction of hydrocarbons with water. Commonly natural gas is the feedstock. The main purpose of this technology is hydrogen produ ...
,
water gas shift reaction – produce hydrogen and carbon monoxide from methane or hydrogen and carbon dioxide from water and carbon monoxide
*
Vacuum metalising
Vacuum deposition is a group of processes used to deposit layers of material atom-by-atom or molecule-by-molecule on a solid surface. These processes operate at pressures well below atmospheric pressure (i.e., vacuum). The deposited layers can r ...
– a finishing process
*
Van Arkel–de Boer process – for producing titanium, zirconium, hafnium, vanadium, thorium or protactinium
*
Formox process – oxidation of methanol to produce formaldehyde
See also
*
Chemical engineering
Chemical engineering is an engineering field which deals with the study of operation and design of chemical plants as well as methods of improving production. Chemical engineers develop economical commercial processes to convert raw materials in ...
*
Mass production
References
{{DEFAULTSORT:Industrial Processes
Secondary sector of the economy
Technology-related lists
processes
A process is a series or set of activities that interact to produce a result; it may occur once-only or be recurrent or periodic.
Things called a process include:
Business and management
*Business process, activities that produce a specific se ...