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Pulping
Pulp is a lignocellulosic fibrous material prepared by chemically or mechanically separating cellulose fibers from wood, fiber crops, waste paper, or rags. Mixed with water and other chemical or plant-based additives, pulp is the major raw material used in papermaking and the industrial production of other paper products. History Before the widely acknowledged invention of papermaking by Cai Lun in China around 105 AD, paper-like writing materials such as papyrus and amate were produced by ancient civilizations using plant materials which were largely unprocessed. Strips of bark or bast material were woven together, beaten into rough sheets, dried, and polished by hand. Pulp used in modern and traditional papermaking is distinguished by the process which produces a finer, more regular slurry of cellulose fibers which are pulled out of solution by a screen and dried to form sheets or rolls. The earliest paper produced in China consisted of bast fibers from the paper mul ...
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Paper Recycling
The recycling of paper is the process by which waste paper is turned into new paper products. It has a number of important benefits: It saves waste paper from occupying homes of people and producing methane as it breaks down. Because paper fibre contains carbon (originally absorbed by the tree from which it was produced), recycling keeps the carbon locked up for longer and out of the atmosphere. Around two-thirds of all paper products in the US are now recovered and recycled, although it does not all become new paper. After repeated processing the fibres become too short for the production of new paper, which is why virgin fibre (from sustainably farmed trees) is frequently added to the pulp recipe. There are three categories of paper that can be used as feedstocks for making ''recycled paper'': mill broke, pre-consumer waste, and post-consumer waste. ''Mill broke'' is paper trimmings and other paper scrap from the manufacture of paper, and is recycled in a paper mill. ''Pre-c ...
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Friedrich Gottlob Keller
Friedrich Gottlob Keller (born 27 June 1816 in Hainichen, Saxony; died 8 September 1895 in Krippen, Saxony) was a German machinist and invention, inventor, who (at the same time as Charles Fenerty) invented the pulp (paper), wood pulp process for use in papermaking. He is widely known for his wood-cut machine (used for extracting the fibres needed for pulping wood). Unlike Charles Fenerty, F.G. Keller took out a patent for his wood-cut invention. Early life Keller spent his childhood and youth working for his father as a weaver (occupation), weaver and heddle-maker in Hainichen, Saxony (north-eastern Germany). But he was unhappy in this occupation since his interest was in machines. Keller carried with him an "idea-book", where he jotted down different kinds of machines. He had subscriptions to many of the leading publications on machines, and was well read in the sciences of mechanics. In his late years he recalled an article he read in his youth about the work of the French mat ...
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Paper Machine
A paper machine (or paper-making machine) is an industrial machine which is used in the pulp and paper industry to create paper in large quantities at high speed. Modern paper-making machines are based on the principles of the Fourdrinier Machine, which uses a moving woven mesh to create a continuous paper web by filtering out the fibres held in a paper stock and producing a continuously moving wet mat of fibre. This is dried in the machine to produce a strong paper web. The basic process is an industrialised version of the historical process of hand paper-making, which could not satisfy the demands of developing modern society for large quantities of a printing and writing substrate. The first modern paper machine was invented by Louis-Nicolas Robert in France in 1799, and an improved version patented in Britain by Henry and Sealy Fourdrinier in 1806. The same process is used to produce paperboard on a paperboard machine. Process sections Paper machines usually have at leas ...
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Wood
Wood is a porous and fibrous structural tissue found in the stems and roots of trees and other woody plants. It is an organic materiala natural composite of cellulose fibers that are strong in tension and embedded in a matrix of lignin that resists compression. Wood is sometimes defined as only the secondary xylem in the stems of trees, or it is defined more broadly to include the same type of tissue elsewhere such as in the roots of trees or shrubs. In a living tree it performs a support function, enabling woody plants to grow large or to stand up by themselves. It also conveys water and nutrients between the leaves, other growing tissues, and the roots. Wood may also refer to other plant materials with comparable properties, and to material engineered from wood, or woodchips or fiber. Wood has been used for thousands of years for fuel, as a construction material, for making tools and weapons, furniture and paper. More recently it emerged as a feedstock for the productio ...
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Pulpwood
Pulpwood is timber with the principal use of making wood pulp for paper production. Applications * Trees raised specifically for pulp production account for 15% of world pulp production, old growth forests 9% and second- and third- and more generation forests account for the balance. Reforestation is practiced in most areas, so trees are a renewable resource. * Pulpwood is also used as the raw material for some wood products, such as oriented strand board (OSB). * There is an increasing demand for pulpwood as a source of bio-energy for burning and baking into charcoal. Properties The fiber length of the cellulose fiber is the most important parameter of the pulpwood and determines what it may be used for. The first separation is into softwood and hardwood, that have long and short fibers respectively. In paper production fiber from softwood give tensile strength and fibers from hardwood give opacity. Sources Logging In the logging of mixed forest stands, the better trees are u ...
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Pulp And Paper Industry
The pulp and paper industry comprises companies that use wood as raw material and produce pulp, paper, paperboard and other cellulose-based products. Manufacturing process The pulp is fed to a paper machine where it is formed as a paper web and the water is removed from it by pressing and drying. Pressing the sheet removes the water by force. Once the water is forced from the sheet, a special kind of felt, which is not to be confused with the traditional one, is used to collect the water. Whereas, when making paper by hand, a blotter sheet is used instead. Drying involves using air or heat to remove water from the paper sheets. In the earliest days of paper making, this was done by hanging the sheets like laundry. In more modern times, various forms of heated drying mechanisms are used. On the paper machine, the most common is the steam heated can dryer. History of the paper industry Papermaking as a craft is ancient, and for centuries it used various fibers, mainly grasses ...
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Hemp
Hemp, or industrial hemp, is a botanical class of ''Cannabis sativa'' cultivars grown specifically for industrial or medicinal use. It can be used to make a wide range of products. Along with bamboo, hemp is among the fastest growing plants on Earth. It was also one of the first plants to be spun into usable fiber 50,000 years ago. It can be refined into a variety of commercial items, including paper, rope, textiles, clothing, biodegradable plastics, paint, insulation, biofuel, food, and animal feed. Although chemotype I cannabis and hemp (types II, III, IV, V) are both ''Cannabis sativa'' and contain the psychoactive component tetrahydrocannabinol (THC), they represent distinct cultivar groups, typically with unique phytochemical compositions and uses. Hemp typically has lower concentrations of total THC and may have higher concentrations of cannabidiol (CBD), which potentially mitigates the psychoactive effects of THC. The legality of hemp varies widely among countrie ...
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Fiber Crop
Fiber crops are field crops grown for their fibers, which are traditionally used to make paper, cloth, or rope. Fiber crops are characterized by having a large concentration of cellulose, which is what gives them their strength. The fibers may be chemically modified, like in viscose (used to make rayon and cellophane). In recent years, materials scientists have begun exploring further use of these fibers in composite materials. Due to cellulose being the main factor of a plant fiber's strength, this is what scientists are looking to manipulate to create different types of fibers. Fiber crops are generally harvestable after a single growing season, as distinct from trees, which are typically grown for many years before being harvested for such materials as wood pulp fiber or lacebark. In specific circumstances, fiber crops can be superior to wood pulp fiber in terms of technical performance, environmental impact or cost. There are a number of issues regarding the use of fiber c ...
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Cotton Paper
Cotton paper, also known as rag paper or rag stock paper, is made using cotton linters (fine fibers which stick to the cotton seeds after processing) or cotton from used cloth (rags) as the primary material. Prior to the mid-19th century, cotton paper was the main form of paper produced, with pulp paper replacing cotton paper as the main paper material during the 19th century. Although pulp paper was cheaper to produce, its quality and durability is significantly lower. Although pulp-paper quality improved significantly over the 20th century, cotton paper continues to be more durable, and consequently important documents are often printed on cotton paper. Different grades of cotton paper can be produced. Properties High-quality cotton fiber paper is known to last hundreds of years without appreciable fading, discoloration, or deterioration, so it is often used for important documents, such as the archival copies of dissertations or theses. As a rule of thumb, for each percentage ...
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Cotton
Cotton is a soft, fluffy staple fiber that grows in a boll, or protective case, around the seeds of the cotton plants of the genus ''Gossypium'' in the mallow family Malvaceae. The fiber is almost pure cellulose, and can contain minor percentages of waxes, fats, pectins, and water. Under natural conditions, the cotton bolls will increase the dispersal of the seeds. The plant is a shrub native to tropical and subtropical regions around the world, including the Americas, Africa, Egypt and India. The greatest diversity of wild cotton species is found in Mexico, followed by Australia and Africa. Cotton was independently domesticated in the Old and New Worlds. The fiber is most often spun into yarn or thread and used to make a soft, breathable, and durable textile. The use of cotton for fabric is known to date to prehistoric times; fragments of cotton fabric dated to the fifth millennium BC have been found in the Indus Valley civilization, as well as fabric remnants dated back ...
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Matthias Koops
Matthias Koops (active 1789–1805) was a British paper-maker who invented the first practical processes for manufacturing paper from wood pulp, straw, or recycled waste paper, without the necessity of including expensive linen or cotton rags. Koops was born in Pomerania, the son of Matthias and Katherina Dorothea Koops. By 1789 he had emigrated to England, for he leased a house in Edmonton, London, that year. In 1790 married Elizabethe Jane Austen at St Marylebone Parish Church. He was naturalized on 1 April 1790. From 1800-1801, Koops operated the Neckinger Mill in Bermondsey, London, where he experimented with making paper from straw, hay, wood pulp, recycled paper, and other items, without the necessity of cloth. In 1801, Koops was granted two patents for these inventions, issued on 17 February and 18 May. These patents granted him the "sole privilege of making paper from straw, hay, thistles, waste and refuse of hemp and flax, and different kinds of wood and bark" for a peri ...
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Jacob Christian Schäffer
Jacob Christian Schäffer, alternatively Jakob, (31 May 1718 – 5 January 1790) was a German dean, professor, botanist, mycologist, entomologist, ornithologist and inventor. Biography From 1736 to 1738 he studied Theology at the University of Halle before becoming a teacher in Ratisbon. In 1760, the University of Wittenberg gave him the title of Doctor of Philosophy, and the University of Tübingen awarded him in 1763 the title of Doctor of Divinity. In 1741, he became a pastor of a Protestant parish. In 1779, while still a pastor, he also became the dean of the Protestant parish in Ratisbon. Works In 1759, Schäffer published ''Erleichterte Artzney-Kräuterwissenschaft'', a handbook of botany and the medicinal effects of plants for doctors and pharmacists. From 1762 to 1764, he wrote four richly illustrated volumes on mycology, ''Natürlich ausgemahlten Abbildungen baierischer und pfälzischer Schwämme, welche um Regensburg wachsen''. In 1774, he wrote ''Elementa Ornitholo ...
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