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Disc Sander
A sander is a power tool used to smooth surfaces by abrasion with sandpaper. Sanders have a means to attach the sandpaper and a mechanism to move it rapidly contained within a housing with means to hand-hold it or fix it to a workbench. Woodworking sanders are usually powered electrically, and those used in auto-body repair work by compressed air. There are many different types of sanders for different purposes. Multi-purpose power tools and electric drills may have sander attachments. Types Types of power sanders include: * Flap sander or sanding flap wheel: A sanding attachment shaped like a Rolodex and used on a hand-held drill or mounted on a bench grinder for finishing curved surfaces. * Belt sander (hand-held or stationary) * Disc sander: A disc sander is most commonly implemented as a stationary machine that consists of a replaceable circular shaped sandpaper attached to a wheel turned by an electric motor or compressed air. The usually wooden work piece, (although ...
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Random Orbit Sander
A random orbital sander (also known as a palm sander) is a hand-held power tool which sander, sands in a random-orbit action. That is, in constant irregular overlapping circles. This technology was first commercially utilized in 1968 by Rupes Tools. Random orbital sanders combine the speed and aggressiveness of a belt sander with the ability to produce a finer finish than that available from a standard, slow speed orbital finishing sander. Random orbital sanders generally come in three different types: electric powered, air powered, and orbital floor sanders. The electric and air powered orbital sanders are handheld, while the floor orbital sanders are large machines that roll. The random orbit sanding pattern is produced by simultaneously spinning the sanding disk and moving it in small ellipses. This ensures that no single part of the abrasive material travels the same path twice during the same rotation. Because of this random sanding action, the tool does not leave swirl marks, ...
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Belt Sander
A belt sander or strip sander is a sander used in shaping and finishing wood and other materials. It consists of an electric motor that turns a pair of drums on which a continuous loop of sandpaper is mounted. Belt sanders may be handheld and moved over the material, or stationary (fixed), where the material is moved to the sanding belt. Stationary belt sanders are sometimes mounted on a work bench, in which case they are called bench sanders. Stationary belt sanders are often combined with a disc sander. Belt sanders can have a very aggressive action on wood and are normally used only for the beginning stages of the sanding process, or used to rapidly remove material. Sometimes they are also used for removing paints or finishes from wood. Fitted with fine grit sand paper, a belt sander can be used to achieve a completely smooth surface. Stationary belt sanders are used for removing non-ferrous metals, such as aluminum. Non-ferrous metals tend to clog grinding wheels, quickly ...
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Metalworking Tools
Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges down to precise engine parts and delicate jewelry. The historical roots of metalworking predate recorded history; its use spans cultures, civilizations and millennia. It has evolved from shaping soft, native metals like gold with simple hand tools, through the smelting of ores and hot forging of harder metals like iron, up to highly technical modern processes such as machining and welding. It has been used as an industry, a driver of trade, individual hobbies, and in the creation of art; it can be regarded as both a science and a craft. Modern metalworking processes, though diverse and specialized, can be categorized into one of three broad areas known as forming, cutting, or joining processes. Mo ...
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Flapwheel
A flapwheel and the related flap disk is an abrasive disk, used for metal finishing. Unlike the simpler flat disks, made from a circular flat sheet of a coated abrasive, a flapwheel is made of multiple overlapping small pieces or 'flaps', bonded to a central hub. Advantages The advantages of a flapwheel over a traditional disk are twofold: * The separate flaps each attack the workpiece surface at a slightly different angle, and this varies slightly with tool angle. This avoids the common problem with flat sheets, where they produce repeated identical scratches. * Abrasive wear is distributed more evenly across the flaps, and through the length of each flap. Flaps wear from their outer ends and the sheet carrier cuts back as the abrasive coating is worn away. The wheel remains useful even as the flaps erode. Compared to flat sheets, that are discarded after only a small area of the abrasive is truly worn-out, this is a much more efficient use of the abrasive material. Developmen ...
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Planer (metalworking)
A planer is a type of metalworking machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to cut the work piece.Parker, Dana T. ''Building Victory: Aircraft Manufacturing in the Los Angeles Area in World War II,'' p. 73, Cypress, CA, 2013. . A planer is similar to a shaper, but larger, and with workpiece moving, whereas in a shaper the cutting tool moves. Applications Linear planing The most common applications of planers and shapers are linear-toolpath ones, such as: * Generating accurate flat surfaces. (While not as precise as grinding, a planer can remove a tremendous amount of material in one pass with high accuracy.) * Cutting slots (such as keyways). * It is even possible to do work that might now be done by wire EDM in some cases. Starting from a drilled or cored hole, a planer with a boring-bar type tool can cut internal features that don't lend themselves to milling or boring (such as irregularly shaped holes with tight co ...
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Random Orbital Sander
A random orbital sander (also known as a palm sander) is a hand-held power tool which sands in a random-orbit action. That is, in constant irregular overlapping circles. This technology was first commercially utilized in 1968 by Rupes Tools. Random orbital sanders combine the speed and aggressiveness of a belt sander with the ability to produce a finer finish than that available from a standard, slow speed orbital finishing sander. Random orbital sanders generally come in three different types: electric powered, air powered, and orbital floor sanders. The electric and air powered orbital sanders are handheld, while the floor orbital sanders are large machines that roll. The random orbit sanding pattern is produced by simultaneously spinning the sanding disk and moving it in small ellipses. This ensures that no single part of the abrasive material travels the same path twice during the same rotation. Because of this random sanding action, the tool does not leave swirl marks, and is ...
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Mesh (scale)
Mesh is a measurement of particle size often used in determining the particle-size distribution of a granular material. For example, a sample from a truckload of peanuts may be placed atop a mesh with 5 mm openings. When the mesh is shaken, small broken pieces and dust pass through the mesh while whole peanuts are retained on the mesh. A commercial peanut buyer might use a test like this to determine if a batch of peanuts has too many broken pieces. This type of test is common in some industries, and, to facilitate uniform testing methods, several standardized mesh series have been established. Metal surfaces mechanically polished are designated as having a mechanical finish related to the abrasive used. Many mesh sizes were historically given in the number of holes per inch; due to the width of the wires in the mesh, mesh numbers did not correspond directly to fractional inch sizes, and several different systems standardized with slightly different mesh sizes for the s ...
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Machine
A machine is a physical system using Power (physics), power to apply Force, forces and control Motion, movement to perform an action. The term is commonly applied to artificial devices, such as those employing engines or motors, but also to natural biological macromolecules, such as molecular machines. Machines can be driven by Animal power, animals and Human power, people, by natural forces such as Wind power, wind and Water power, water, and by Chemical energy, chemical, Thermal energy, thermal, or electricity, electrical power, and include a system of mechanism (engineering), mechanisms that shape the actuator input to achieve a specific application of output forces and movement. They can also include computers and sensors that monitor performance and plan movement, often called mechanical systems. Renaissance natural philosophers identified six simple machines which were the elementary devices that put a load into motion, and calculated the ratio of output force to input fo ...
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Rolodex
A Rolodex is a rotating card file device used to store business contact information. Its name, a portmanteau of the words ''rolling'' and ''index'', has become somewhat genericized (usually as ''rolodex'') for any personal organizer performing this function, or as a metonym for the total of an individual's accumulated business contacts. In this usage, it has generally come to describe an effect or characteristic of the small-world network of a business's investors, board of directors, or the value of a CEO's contacts, or in organizational structure. The Rolodex is iconic enough as a piece of ubiquitous business furniture that it has been shown in the Smithsonian. History The Rolodex was invented in 1956 by Danish engineer Hildaur Neilsen, the chief engineer of Arnold Neustadter's company Zephyr American, a stationery manufacturer in New York. Neustadter was often credited with having invented it. First marketed in 1958, it was an improvement to an earlier design called the ''Whe ...
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Scuff Sanding
Abrasion is the process of scuffing, scratching, wearing down, marring, or rubbing away. It can be intentionally imposed in a controlled process using an abrasive. Abrasion can be an undesirable effect of exposure to normal use or exposure to the elements. In stone shaping Ancient artists, working in stone, used abrasion to create sculptures. The artist selected dense stones like carbonite and emery and rubbed them consistently against comparatively softer stones like limestone and granite. The artist used different sizes and shapes of abrasives, or turned them in various ways as they rubbed, to create effects on the softer stone's surface. Water was continuously poured over the surface to carry away particles. Abrasive technique in stone shaping was a long, tedious process that, with patience, resulted in eternal works of art in stone. Models The Archard equation is a simple model used to describe sliding wear and is based on the theory of asperity contact. Q = \frac H wher ...
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Pneumatics
Pneumatics (from Greek ‘wind, breath’) is a branch of engineering that makes use of gas or pressurized air. Pneumatic systems used in industry are commonly powered by compressed air or compressed inert gases. A centrally located and electrically-powered compressor powers cylinders, air motors, pneumatic actuators, and other pneumatic devices. A pneumatic system controlled through manual or automatic solenoid valves is selected when it provides a lower cost, more flexible, or safer alternative to electric motors, and hydraulic actuators. Pneumatics also has applications in dentistry, construction, mining, and other areas. Gases used in pneumatic systems Pneumatic systems in fixed installations, such as factories, use compressed air because a sustainable supply can be made by compressing atmospheric air. The air usually has moisture removed, and a small quantity of oil is added at the compressor to prevent corrosion and lubricate mechanical components. Factory-plumb ...
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