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Chafery
A chafery is a variety of hearth used in ironmaking for reheating a bloom of iron, in the course of its being drawn out into a bar of wrought iron. The equivalent term for a bloomery was string hearth, except in 17th century Cumbria, where the terminology was that of the finery forge. A finery forge for the Walloon process would typically have one chafery to work two fineries (but sometimes one or three fineries). Chaferies were also used in the potting and stamping forges of the Industrial Revolution. Metallurgy References {{Reflist ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Wrought Iron
Wrought iron is an iron alloy with a very low carbon content (less than 0.05%) in contrast to that of cast iron (2.1% to 4.5%), or 0.25 for low carbon "mild" steel. Wrought iron is manufactured by heating and melting high carbon cast iron in an open charcoal or coke hearth or furnace in a process known as puddling. The high temperatures cause the excess carbon to oxidise, the iron being stirred or puddled during the process in order to achieve this. As the carbon content reduces, the melting point of the iron increases, ultimately to a level which is higher than can be achieved by the hearth, hence the wrought iron is never fully molten and many impurities remain. The primary advantage of wrought iron over cast iron is its malleability - where cast iron is too brittle to bend or shape without breaking, wrought iron is highly malleable, and much easier to bend. Wrought iron is a semi-fused mass of iron with fibrous slag inclusions (up to 2% by weight), which give it ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Finery Forge
A finery forge is a forge used to produce wrought iron from pig iron by decarburization in a process called "fining" which involved liquifying cast iron in a fining hearth and decarburization, removing carbon from the molten cast iron through Redox, oxidation. Finery forges were used as early as the 3rd century BC in China. The finery forge process was replaced by the puddling (metallurgy), puddling process and the roller mill, both developed by Henry Cort in 1783–4, but not becoming widespread until after 1800. History A finery forge was used to refine wrought iron at least by the 3rd century BC in ancient China, based on the earliest archaeological specimens of Cast iron, cast and pig iron fined into wrought iron and steel found at the early Han dynasty (202 BC – 220 AD) site at Tieshengguo.Pigott, Vincent C. (1999). ''The Archaeometallurgy of the Asian Old World''. Philadelphia: University of Pennsylvania Museum of Archaeology and Anthropology. , p. 186-187. Pigott spec ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Walloon Process
A Walloon forge (or Walloon process) is a type of finery forge that decarbonizes pig iron into wrought iron. The process was conceived in the Liège region, and from there extended to France, then England around the end of the 15th century. Louis de Geer brought it to Roslagen in Sweden at the beginning of the 17th century, with Walloon blacksmiths. The Walloon process spread to Sweden in the Uppland province north of Stockholm, where it was used to produce a specific kind of wrought iron called oregrounds iron. In Sweden The source material was pig iron produced by a blast furnace using charcoal and the manganese rich iron ore from the Dannemora mine. A V-shaped hearth using charcoal was used to heat up the pig iron bar that was presented to a tuyere that decarbonized it and made it melt and fall in drops that solidified in a pool of slag where the decarburization continued. The iron drops were picked up with an iron bar and presented again in front of the tuyere and on ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Bloomery
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its iron oxides, oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a ''bloom''. The mix of slag and iron in the bloom, termed ''Direct reduced iron, sponge iron'', is usually consolidated and further forged into wrought iron. Blast furnaces, which produce pig iron, have largely superseded bloomeries. Process A bloomery consists of a wikt:pit, pit or chimney with heat-resistant walls made of earth, clay, or Rock (geology), stone. Near the bottom, one or more pipes (made of clay or metal) enter through the side walls. These pipes, called tuyeres, allow air to enter the furnace, either by natural draught or forced with bellows or a trompe. An opening at the bottom of the bloomery may be used to remove the bloom, or the bloomery can be tipped over and the bloom removed from the top. The first step taken b ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Cumbria
Cumbria ( ) is a ceremonial county in North West England. It borders the Scottish council areas of Dumfries and Galloway and Scottish Borders to the north, Northumberland and County Durham to the east, North Yorkshire to the south-east, Lancashire to the south, and the Irish Sea to the west. Its largest settlement is the city of Carlisle. Cumbria is predominantly rural, with an area of and a population of 500,012; this makes it the third-largest ceremonial county in England by area but the eighth-smallest by population. Carlisle is located in the north; the towns of Workington and Whitehaven lie on the west coast, Barrow-in-Furness on the south coast, and Penrith, Cumbria, Penrith and Kendal in the east of the county. For local government purposes the county comprises two Unitary authorities of England, unitary authority areas, Westmorland and Furness and Cumberland (unitary authority), Cumberland. Cumbria was created in 1974 from the historic counties of Cumberland and Westmor ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Potting And Stamping
Potting and stamping is a modern name for one of the 18th-century processes for refining pig iron without the use of charcoal. Inventors The process was devised by Charles Wood of Lowmill, Egremont in Cumberland and his brother John Wood of Wednesbury and patented by them in 1761 and 1763. The process was improved by John Wright and Joseph Jesson of West Bromwich, who also obtained a patent. Process The process involved the melting of pig iron in an oxidising atmosphere. The metal was then allowed to cool, broken up by stamping, and washed. The granulated iron was then heated in pots in a reverberatory furnace. The resultant bloom was then drawn out under a forge hammer in the usual way. Adoption During the 14-year term of the patents, the process was little used except by the inventors. However, from c.1785, shortly before Wright & Jesson's process came out of patent, it seems to have been adopted by many ironmasters in the West Midlands. Professor Charles Hyde argues t ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Industrial Revolution
The Industrial Revolution, sometimes divided into the First Industrial Revolution and Second Industrial Revolution, was a transitional period of the global economy toward more widespread, efficient and stable manufacturing processes, succeeding the Second Agricultural Revolution. Beginning in Kingdom of Great Britain, Great Britain around 1760, the Industrial Revolution had spread to continental Europe and the United States by about 1840. This transition included going from craft production, hand production methods to machines; new Chemical industry, chemical manufacturing and Puddling (metallurgy), iron production processes; the increasing use of Hydropower, water power and Steam engine, steam power; the development of machine tools; and rise of the mechanisation, mechanised factory system. Output greatly increased, and the result was an unprecedented rise in population and population growth. The textile industry was the first to use modern production methods, and textiles b ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
