A vacuum tube, electron tube, valve (British usage), or tube (North America), is a device that controls
electric current
An electric current is a stream of charged particles, such as electrons or ions, moving through an electrical conductor or space. It is measured as the net rate of flow of electric charge through a surface or into a control volume. The moving pa ...
flow in a high
vacuum
A vacuum is a space devoid of matter. The word is derived from the Latin adjective ''vacuus'' for "vacant" or "void". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressure. Physicists often dis ...
between
electrode
An electrode is an electrical conductor used to make contact with a nonmetallic part of a circuit (e.g. a semiconductor, an electrolyte, a vacuum or air). Electrodes are essential parts of batteries that can consist of a variety of materials de ...
s to which an electric potential difference has been applied.
The type known as a thermionic tube or thermionic valve utilizes thermionic emission of electrons from a hot cathode for fundamental electronic functions such as signal amplification and current
rectification
Rectification has the following technical meanings:
Mathematics
* Rectification (geometry), truncating a polytope by marking the midpoints of all its edges, and cutting off its vertices at those points
* Rectifiable curve, in mathematics
* Recti ...
. Non-thermionic types such as a vacuum phototube, however, achieve electron emission through the photoelectric effect, and are used for such purposes as the detection of light intensities. In both types, the electrons are accelerated from the cathode to the
anode
An anode is an electrode of a polarized electrical device through which conventional current enters the device. This contrasts with a cathode, an electrode of the device through which conventional current leaves the device. A common mnemonic is ...
by the
electric field
An electric field (sometimes E-field) is the physical field that surrounds electrically charged particles and exerts force on all other charged particles in the field, either attracting or repelling them. It also refers to the physical field fo ...
in the tube.
The simplest vacuum tube, the
diode
A diode is a two-terminal electronic component that conducts current primarily in one direction (asymmetric conductance); it has low (ideally zero) resistance in one direction, and high (ideally infinite) resistance in the other.
A diode ...
(i.e.
Fleming valve
The Fleming valve, also called the Fleming oscillation valve, was a thermionic valve or vacuum tube invented in 1904 by English physicist John Ambrose Fleming as a detector for early radio receivers used in electromagnetic wireless telegraphy. ...
), invented in 1904 by
John Ambrose Fleming
Sir John Ambrose Fleming FRS (29 November 1849 – 18 April 1945) was an English electrical engineer and physicist who invented the first thermionic valve or vacuum tube, designed the radio transmitter with which the first transatlantic rad ...
, contains only a heated electron-emitting cathode and an anode. Electrons can only flow in one direction through the device—from the cathode to the anode. Adding one or more control grids within the tube allows the current between the cathode and anode to be controlled by the voltage on the grids.
These devices became a key component of electronic circuits for the first half of the twentieth century. They were crucial to the development of
radio
Radio is the technology of signaling and communicating using radio waves. Radio waves are electromagnetic waves of frequency between 30 hertz (Hz) and 300 gigahertz (GHz). They are generated by an electronic device called a transmit ...
,
television
Television, sometimes shortened to TV, is a telecommunication medium for transmitting moving images and sound. The term can refer to a television set, or the medium of television transmission. Television is a mass medium for advertisin ...
,
radar
Radar is a detection system that uses radio waves to determine the distance (''ranging''), angle, and radial velocity of objects relative to the site. It can be used to detect aircraft, ships, spacecraft, guided missiles, motor vehicles, w ...
,
sound recording and reproduction
Sound recording and reproduction is the electrical, mechanical, electronic, or digital inscription and re-creation of sound waves, such as spoken voice, singing, instrumental music, or sound effects. The two main classes of sound recording te ...
, long-distance
telephone
A telephone is a telecommunications device that permits two or more users to conduct a conversation when they are too far apart to be easily heard directly. A telephone converts sound, typically and most efficiently the human voice, into e ...
networks, and analog and early digital
computers
A computer is a machine that can be programmed to carry out sequences of arithmetic or logical operations (computation) automatically. Modern digital electronic computers can perform generic sets of operations known as programs. These programs ...
. Although some applications had used earlier technologies such as the spark gap transmitter for radio or mechanical computers for computing, it was the invention of the thermionic vacuum tube that made these technologies widespread and practical, and created the discipline of
electronics
The field of electronics is a branch of physics and electrical engineering that deals with the emission, behaviour and effects of electrons using electronic devices. Electronics uses active devices to control electron flow by amplification ...
.
In the 1940s, the invention of
semiconductor device
A semiconductor device is an electronic component that relies on the electronic properties of a semiconductor material (primarily silicon, germanium, and gallium arsenide, as well as organic semiconductors) for its function. Its conductivity li ...
s made it possible to produce
solid-state
Solid state, or solid matter, is one of the four fundamental states of matter.
Solid state may also refer to:
Electronics
* Solid-state electronics, circuits built of solid materials
* Solid state ionics, study of ionic conductors and their use ...
devices, which are smaller, more efficient, reliable, durable, safer, and more economical than thermionic tubes. Beginning in the mid-1960s, thermionic tubes were being replaced by the
transistor
upright=1.4, gate (G), body (B), source (S) and drain (D) terminals. The gate is separated from the body by an insulating layer (pink).
A transistor is a semiconductor device used to Electronic amplifier, amplify or electronic switch, switch e ...
. However, the
cathode-ray tube
A cathode-ray tube (CRT) is a vacuum tube containing one or more electron guns, which emit electron beams that are manipulated to display images on a phosphorescent screen. The images may represent electrical waveforms (oscilloscope), pictur ...
(CRT) remained the basis for television monitors and oscilloscopes until the early 21st century.
Thermionic tubes are still used in some applications, such as the magnetron used in microwave ovens, certain high-frequency
amplifiers
An amplifier, electronic amplifier or (informally) amp is an electronic device that can increase the magnitude of a signal (a time-varying voltage or current). It may increase the power significantly, or its main effect may be to boost the v ...
, amplifiers for electric musical instruments such as guitars, as well as high end audio amplifiers, which many audio enthusiasts prefer for their "warmer" tube sound.
Not all electronic circuit valves / electron tubes are vacuum tubes. Gas-filled tubes are similar devices, but containing a gas, typically at low pressure, which exploit phenomena related to
electric discharge in gases Electric discharge in gases occurs when electric current flows through a gaseous medium due to ionization of the gas. Depending on several factors, the discharge may radiate visible light. The properties of electric discharges in gases are studied i ...
, usually without a heater.
Classifications
One classification of thermionic vacuum tubes is by the number of active electrodes. A device with two active elements is a
diode
A diode is a two-terminal electronic component that conducts current primarily in one direction (asymmetric conductance); it has low (ideally zero) resistance in one direction, and high (ideally infinite) resistance in the other.
A diode ...
, usually used for
rectification
Rectification has the following technical meanings:
Mathematics
* Rectification (geometry), truncating a polytope by marking the midpoints of all its edges, and cutting off its vertices at those points
* Rectifiable curve, in mathematics
* Recti ...
. Devices with three elements are
triode
A triode is an electronic amplifying vacuum tube (or ''valve'' in British English) consisting of three electrodes inside an evacuated glass envelope: a heated filament or cathode, a grid, and a plate (anode). Developed from Lee De Forest's 19 ...
s used for amplification and switching. Additional electrodes create tetrodes,
pentode
A pentode is an electronic device having five electrodes. The term most commonly applies to a three-grid amplifying vacuum tube or thermionic valve that was invented by Gilles Holst and Bernhard D.H. Tellegen in 1926. The pentode (called a ''tripl ...
s, and so forth, which have multiple additional functions made possible by the additional controllable electrodes.
Other classifications are:
* by frequency range (
audio
Audio most commonly refers to sound, as it is transmitted in signal form. It may also refer to:
Sound
*Audio signal, an electrical representation of sound
*Audio frequency, a frequency in the audio spectrum
*Digital audio, representation of sound ...
, radio,
VHF
Very high frequency (VHF) is the ITU designation for the range of radio frequency electromagnetic waves (radio waves) from 30 to 300 megahertz (MHz), with corresponding wavelengths of ten meters to one meter.
Frequencies immediately below VHF ...
,
UHF
Ultra high frequency (UHF) is the ITU designation for radio frequencies in the range between 300 megahertz (MHz) and 3 gigahertz (GHz), also known as the decimetre band as the wavelengths range from one meter to one tenth of a meter (on ...
,
microwave
Microwave is a form of electromagnetic radiation with wavelengths ranging from about one meter to one millimeter corresponding to frequencies between 300 MHz and 300 GHz respectively. Different sources define different frequency ran ...
)
* by power rating (small-signal, audio power, high-power radio transmitting)
* by
cathode
A cathode is the electrode from which a conventional current leaves a polarized electrical device. This definition can be recalled by using the mnemonic ''CCD'' for ''Cathode Current Departs''. A conventional current describes the direction in whi ...
/
filament
The word filament, which is descended from Latin ''filum'' meaning " thread", is used in English for a variety of thread-like structures, including:
Astronomy
* Galaxy filament, the largest known cosmic structures in the universe
* Solar filament ...
type (indirectly heated, directly heated) and warm-up time (including "bright-emitter" or "dull-emitter")
* by characteristic curves design (e.g., sharp- versus remote- cutoff in some pentodes)
* by application (receiving tubes, transmitting tubes, amplifying or switching, rectification, mixing)
* specialized parameters (long life, very low microphonic sensitivity and low-noise audio amplification, rugged or military versions)
* specialized functions (light or radiation detectors, video imaging tubes)
* tubes used to display
information
Information is an abstract concept that refers to that which has the power to inform. At the most fundamental level information pertains to the interpretation of that which may be sensed. Any natural process that is not completely random ...
vacuum fluorescent displays
A vacuum fluorescent display (VFD) is a display device once commonly used on consumer electronics equipment such as video cassette recorders, car radios, and microwave ovens.
A VFD operates on the principle of cathodoluminescence, roughly si ...
cathode-ray tube
A cathode-ray tube (CRT) is a vacuum tube containing one or more electron guns, which emit electron beams that are manipulated to display images on a phosphorescent screen. The images may represent electrical waveforms (oscilloscope), pictur ...
s which create a beam of electrons for display purposes (such as the television picture tube) in addition to more specialized functions such as
electron microscopy
An electron microscope is a microscope that uses a beam of accelerated electrons as a source of illumination. As the wavelength of an electron can be up to 100,000 times shorter than that of visible light photons, electron microscopes have a hi ...
and
electron beam lithography
Electron-beam lithography (often abbreviated as e-beam lithography, EBL) is the practice of scanning a focused beam of electrons to draw custom shapes on a surface covered with an electron-sensitive film called a resist (exposing). The electron b ...
. X-ray tubes are also vacuum tubes. Phototubes and photomultipliers rely on electron flow through a vacuum, though in those cases electron emission from the cathode depends on energy from
photon
A photon () is an elementary particle that is a quantum of the electromagnetic field, including electromagnetic radiation such as light and radio waves, and the force carrier for the electromagnetic force. Photons are massless, so they always ...
s rather than thermionic emission. Since these sorts of "vacuum tubes" have functions other than electronic amplification and rectification they are described elsewhere.
Description
A vacuum tube consists of two or more
electrode
An electrode is an electrical conductor used to make contact with a nonmetallic part of a circuit (e.g. a semiconductor, an electrolyte, a vacuum or air). Electrodes are essential parts of batteries that can consist of a variety of materials de ...
s in a vacuum inside an airtight envelope. Most tubes have glass envelopes with a
glass-to-metal seal
Glass-to-metal seals are a very important element of the construction of vacuum tubes, electric discharge tubes, incandescent light bulbs, glass encapsulated semiconductor diodes, reed switches, pressure tight glass windows in metal cases, Vacuum I ...
based on kovar sealable borosilicate glasses, though ceramic and metal envelopes (atop insulating bases) have been used. The electrodes are attached to leads which pass through the envelope via an airtight seal. Most vacuum tubes have a limited lifetime, due to the filament or heater burning out or other failure modes, so they are made as replaceable units; the electrode leads connect to pins on the tube's base which plug into a tube socket. Tubes were a frequent cause of failure in electronic equipment, and consumers were expected to be able to replace tubes themselves. In addition to the base terminals, some tubes had an electrode terminating at a top cap. The principal reason for doing this was to avoid leakage resistance through the tube base, particularly for the high impedance grid input. The bases were commonly made with
phenolic insulation
Phenol formaldehyde resins (PF) or phenolic resins (also infrequently called phenoplasts) are synthetic polymers obtained by the reaction of phenol or substituted phenol with formaldehyde. Used as the basis for Bakelite, PFs were the first commerc ...
which performs poorly as an insulator in humid conditions. Other reasons for using a top cap include improving stability by reducing grid-to-anode capacitance, improved high-frequency performance, keeping a very high plate voltage away from lower voltages, and accommodating one more electrode than allowed by the base. There was even an occasional design that had two top cap connections.
The earliest vacuum tubes evolved from
incandescent light bulb
An incandescent light bulb, incandescent lamp or incandescent light globe is an electric light with a wire filament heated until it glows. The filament is enclosed in a glass bulb with a vacuum or inert gas to protect the filament from oxida ...
s, containing a
filament
The word filament, which is descended from Latin ''filum'' meaning " thread", is used in English for a variety of thread-like structures, including:
Astronomy
* Galaxy filament, the largest known cosmic structures in the universe
* Solar filament ...
sealed
Seal may refer to any of the following:
Common uses
* Pinniped, a diverse group of semi-aquatic marine mammals, many of which are commonly called seals, particularly:
** Earless seal, or "true seal"
** Fur seal
* Seal (emblem), a device to impr ...
in an evacuated glass envelope. When hot, the filament releases
electron
The electron ( or ) is a subatomic particle with a negative one elementary electric charge. Electrons belong to the first generation of the lepton particle family,
and are generally thought to be elementary particles because they have no kn ...
s into the vacuum, a process called thermionic emission, originally known as the ''Edison effect''. A second electrode, the
anode
An anode is an electrode of a polarized electrical device through which conventional current enters the device. This contrasts with a cathode, an electrode of the device through which conventional current leaves the device. A common mnemonic is ...
or ''plate'', will attract those electrons if it is at a more positive voltage. The result is a net flow of electrons from the filament to plate. However, electrons cannot flow in the reverse direction because the plate is not heated and does not emit electrons. The filament (''
cathode
A cathode is the electrode from which a conventional current leaves a polarized electrical device. This definition can be recalled by using the mnemonic ''CCD'' for ''Cathode Current Departs''. A conventional current describes the direction in whi ...
'') has a dual function: it emits electrons when heated; and, together with the plate, it creates an electric field due to the potential difference between them. Such a tube with only two electrodes is termed a
diode
A diode is a two-terminal electronic component that conducts current primarily in one direction (asymmetric conductance); it has low (ideally zero) resistance in one direction, and high (ideally infinite) resistance in the other.
A diode ...
, and is used for
rectification
Rectification has the following technical meanings:
Mathematics
* Rectification (geometry), truncating a polytope by marking the midpoints of all its edges, and cutting off its vertices at those points
* Rectifiable curve, in mathematics
* Recti ...
. Since current can only pass in one direction, such a diode (or ''
rectifier
A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), which flows in only one direction. The reverse operation (converting DC to AC) is performed by an Power ...
'') will convert alternating current (AC) to pulsating DC. Diodes can therefore be used in a DC
power supply
A power supply is an electrical device that supplies electric power to an electrical load. The main purpose of a power supply is to convert electric current from a source to the correct voltage, current, and frequency to power the load. As a r ...
, as a
demodulator
Demodulation is extracting the original information-bearing signal from a carrier wave. A demodulator is an electronic circuit (or computer program in a software-defined radio) that is used to recover the information content from the modulated ...
of
amplitude modulated
Amplitude modulation (AM) is a modulation technique used in electronic communication, most commonly for transmitting messages with a radio wave. In amplitude modulation, the amplitude (signal strength) of the wave is varied in proportion to t ...
(AM) radio signals and for similar functions.
Early tubes used the filament as the cathode; this is called a "directly heated" tube. Most modern tubes are "indirectly heated" by a "heater" element inside a metal tube that is the cathode. The heater is electrically isolated from the surrounding cathode and simply serves to heat the cathode sufficiently for thermionic emission of electrons. The electrical isolation allows all the tubes' heaters to be supplied from a common circuit (which can be AC without inducing hum) while allowing the cathodes in different tubes to operate at different voltages.
H. J. Round
Captain Henry Joseph Round (2 June 1881 – 17 August 1966) was an English engineer and one of the early pioneers of radio. He was the first to report observation of electroluminescence from a solid state diode, leading to the discovery of the l ...
invented the indirectly heated tube around 1913.
The filaments require constant and often considerable power, even when amplifying signals at the microwatt level. Power is also dissipated when the electrons from the cathode slam into the anode (plate) and heat it; this can occur even in an idle amplifier due to the
quiescent current
In electronics, biasing is the setting of DC (direct current) operating conditions (current and voltage) of an active device in an amplifier. Many electronic devices, such as diodes, transistors and vacuum tubes, whose function is processing ...
necessary to ensure linearity and low distortion. In a power amplifier, this heating can be considerable and can destroy the tube if driven beyond its safe limits. Since the tube contains a vacuum, the anodes in most small and medium power tubes are cooled by
radiation
In physics, radiation is the emission or transmission of energy in the form of waves or particles through space or through a material medium. This includes:
* ''electromagnetic radiation'', such as radio waves, microwaves, infrared, visi ...
through the glass envelope. In some special high power applications, the anode forms part of the vacuum envelope to conduct heat to an external heat sink, usually cooled by a blower, or water-jacket.
Klystrons and magnetrons often operate their anodes (called ''collectors'' in klystrons) at ground potential to facilitate cooling, particularly with water, without high-voltage insulation. These tubes instead operate with high negative voltages on the filament and cathode.
Except for diodes, additional electrodes are positioned between the cathode and the plate (anode). These electrodes are referred to as grids as they are not solid electrodes but sparse elements through which electrons can pass on their way to the plate. The vacuum tube is then known as a
triode
A triode is an electronic amplifying vacuum tube (or ''valve'' in British English) consisting of three electrodes inside an evacuated glass envelope: a heated filament or cathode, a grid, and a plate (anode). Developed from Lee De Forest's 19 ...
pentode
A pentode is an electronic device having five electrodes. The term most commonly applies to a three-grid amplifying vacuum tube or thermionic valve that was invented by Gilles Holst and Bernhard D.H. Tellegen in 1926. The pentode (called a ''tripl ...
, etc., depending on the number of grids. A triode has three electrodes: the anode, cathode, and one grid, and so on. The first grid, known as the control grid, (and sometimes other grids) transforms the diode into a ''voltage-controlled device'': the voltage applied to the control grid affects the current between the cathode and the plate. When held negative with respect to the cathode, the control grid creates an electric field that repels electrons emitted by the cathode, thus reducing or even stopping the current between cathode and anode. As long as the control grid is negative relative to the cathode, essentially no current flows into it, yet a change of several volts on the control grid is sufficient to make a large difference in the plate current, possibly changing the output by hundreds of volts (depending on the circuit). The solid-state device which operates most like the pentode tube is the junction field-effect transistor (JFET), although vacuum tubes typically operate at over a hundred volts, unlike most semiconductors in most applications.
History and development
The 19th century saw increasing research with evacuated tubes, such as the Geissler and Crookes tubes. The many scientists and inventors who experimented with such tubes include
Thomas Edison
Thomas Alva Edison (February 11, 1847October 18, 1931) was an American inventor and businessman. He developed many devices in fields such as electric power generation, mass communication, sound recording, and motion pictures. These inventio ...
,
Eugen Goldstein
Eugen Goldstein (; 5 September 1850 – 25 December 1930) was a German physicist. He was an early investigator of discharge tubes, the discoverer of anode rays or canal rays, later identified as positive ions in the gas phase including the h ...
Johann Wilhelm Hittorf
Johann Wilhelm Hittorf (27 March 1824 – 28 November 1914) was a German physicist who was born in Bonn and died in Münster, Germany.
Hittorf was the first to compute the electricity-carrying capacity of charged atoms and molecules (ions), an ...
. With the exception of early
light bulb
An electric light, lamp, or light bulb is an electrical component that produces light. It is the most common form of artificial lighting. Lamps usually have a base made of ceramic, metal, glass, or plastic, which secures the lamp in the soc ...
s, such tubes were only used in scientific research or as novelties. The groundwork laid by these scientists and inventors, however, was critical to the development of subsequent vacuum tube technology.
Although thermionic emission was originally reported in 1873 by
Frederick Guthrie
Frederick Guthrie FRS FRSE (15 October 1833 – 21 October 1886) was a British physicist and chemist and academic author.
He was the son of Alexander Guthrie, a London tradesman, and the younger brother of mathematician Francis Guthrie. Alon ...
, it was Thomas Edison's apparently independent discovery of the phenomenon in 1883 that became well known. Although Edison was aware of the unidirectional property of current flow between the filament and the anode, his interest (and patent) concentrated on the sensitivity of the anode current to the current through the filament (and thus filament temperature). It was years later that
John Ambrose Fleming
Sir John Ambrose Fleming FRS (29 November 1849 – 18 April 1945) was an English electrical engineer and physicist who invented the first thermionic valve or vacuum tube, designed the radio transmitter with which the first transatlantic rad ...
applied the rectifying property of the Edison effect to detection of radio signals, as an improvement over the magnetic detector.Fleming, J. A. (1934) ''Memories of a Scientific Life'' London, UK: Marshall, Morgan & Scott, Ltd. pp. 136 - 143. Retrieved Nov. 2021.
Amplification by vacuum tube became practical only with
Lee de Forest
Lee de Forest (August 26, 1873 – June 30, 1961) was an American inventor and a fundamentally important early pioneer in electronics. He invented the first electronic device for controlling current flow; the three-element "Audion" triode va ...
's 1907 invention of the three-terminal " audion" tube, a crude form of what was to become the
triode
A triode is an electronic amplifying vacuum tube (or ''valve'' in British English) consisting of three electrodes inside an evacuated glass envelope: a heated filament or cathode, a grid, and a plate (anode). Developed from Lee De Forest's 19 ...
. Being essentially the first electronic amplifier, such tubes were instrumental in long-distance telephony (such as the first coast-to-coast telephone line in the US) and public address systems, and introduced a far superior and versatile technology for use in radio transmitters and receivers. The electronics revolution of the 20th century arguably began with the invention of the triode vacuum tube.
Diodes
At the end of the 19th century, radio or wireless technology was in an early stage of development and the
Marconi Company
The Marconi Company was a British telecommunications and engineering company that did business under that name from 1963 to 1987. Its roots were in the Wireless Telegraph & Signal Company founded by Italian inventor Guglielmo Marconi in 1897 ...
was engaged in development and construction of radio communication systems.
Guglielmo Marconi
Guglielmo Giovanni Maria Marconi, 1st Marquis of Marconi (; 25 April 187420 July 1937) was an Italians, Italian inventor and electrical engineering, electrical engineer, known for his creation of a practical radio wave-based Wireless telegrap ...
appointed English physicist
John Ambrose Fleming
Sir John Ambrose Fleming FRS (29 November 1849 – 18 April 1945) was an English electrical engineer and physicist who invented the first thermionic valve or vacuum tube, designed the radio transmitter with which the first transatlantic rad ...
as scientific advisor in 1899. Fleming had been engaged as scientific advisor to Edison Telephone (1879), as scientific advisor at Edison Electric Light (1882), and was also technical consultant to Edison-Swan. One of Marconi's needs was for improvement of the detector. Marconi had developed a magnetic detector, which was less responsive to natural sources of radio frequency interference than the
coherer
The coherer was a primitive form of radio signal detector used in the first radio receivers during the wireless telegraphy era at the beginning of the 20th century. Its use in radio was based on the 1890 findings of French physicist Édouard Bran ...
, but the magnetic detector only provided an audio frequency signal to a telephone receiver. A reliable detector that could drive a printing instrument was needed. As a result of experiments conducted on Edison effect bulbs, Fleming developed a vacuum tube that he termed the ''oscillation valve'' because it passed current in only one direction. The cathode was a carbon lamp filament, heated by passing current through it, that produced thermionic emission of electrons. Electrons that had been emitted from the cathode were attracted to the '' plate'' (''
anode
An anode is an electrode of a polarized electrical device through which conventional current enters the device. This contrasts with a cathode, an electrode of the device through which conventional current leaves the device. A common mnemonic is ...
'') when the plate was at a positive voltage with respect to the cathode. Electrons could not pass in the reverse direction because the plate was not heated and not capable of thermionic emission of electrons. Fleming filed a patent for these tubes, assigned to the Marconi company, in the UK in November 1904 and this patent was issued in September 1905. Later known as the Fleming valve, the oscillation valve was developed for the purpose of rectifying radio frequency current as the detector component of radio receiver circuits.
While offering no advantage over the electrical sensitivity of
crystal detector
A crystal detector is an obsolete electronic component used in some early 20th century radio receivers that consists of a piece of crystalline mineral which rectifies the alternating current radio signal. It was employed as a detector (demod ...
s,Robison, S. S. (1911) Manual of Wireless Telegraphy for the use of Naval Electricians'' Annapolis, MD: United States Naval Institute. p. 124 fig. 84; pp. 131, 132. Retrieved Nov 2021 the Fleming valve offered advantage, particularly in shipboard use, over the difficulty of adjustment of the crystal detector and the susceptibility of the crystal detector to being dislodged from adjustment by vibration or bumping.
The first vacuum tube diodes designed for rectifier application in power supply circuits were introduced in April 1915 by
Saul Dushman
Saul Dushman (July 12, 1883 – July 7, 1954) was a Russian-American physical chemist.
Dushman was born on July 12, 1883 in Rostov, Russia; he immigrated to the United States in 1891. He received a doctorate from the University of Toronto in 1 ...
of General Electric.
Triodes
In the 19th century, telegraph and telephone engineers had recognized the need to extend the distance that signals could be transmitted. In 1906, Robert von Lieben filed for a patent for a
cathode-ray tube
A cathode-ray tube (CRT) is a vacuum tube containing one or more electron guns, which emit electron beams that are manipulated to display images on a phosphorescent screen. The images may represent electrical waveforms (oscilloscope), pictur ...
which used an external magnetic deflection coil and was intended for use as an amplifier in telephony equipment. This von Lieben magnetic deflection tube was not a successful amplifier, however, because of the power used by the deflection coil. Von Lieben would later make refinements to
triode
A triode is an electronic amplifying vacuum tube (or ''valve'' in British English) consisting of three electrodes inside an evacuated glass envelope: a heated filament or cathode, a grid, and a plate (anode). Developed from Lee De Forest's 19 ...
vacuum tubes.
Lee de Forest
Lee de Forest (August 26, 1873 – June 30, 1961) was an American inventor and a fundamentally important early pioneer in electronics. He invented the first electronic device for controlling current flow; the three-element "Audion" triode va ...
is credited with inventing the triode tube in 1907 while experimenting to improve his original (diode) Audion. By placing an additional electrode between the filament (
cathode
A cathode is the electrode from which a conventional current leaves a polarized electrical device. This definition can be recalled by using the mnemonic ''CCD'' for ''Cathode Current Departs''. A conventional current describes the direction in whi ...
) and plate (anode), he discovered the ability of the resulting device to amplify signals. As the voltage applied to the control grid (or simply "grid") was lowered from the cathode's voltage to somewhat more negative voltages, the amount of current from the filament to the plate would be reduced. The negative electrostatic field created by the grid in the vicinity of the cathode would inhibit the passage of emitted electrons and reduce the current to the plate. With the voltage of the grid less than that of the cathode, no direct current could pass from the cathode to the grid.
Thus a change of voltage applied to the grid, requiring very little power input to the grid, could make a change in the plate current and could lead to a much larger voltage change at the plate; the result was voltage and power amplification. In 1908, de Forest was granted a patent () for such a three-electrode version of his original Audion for use as an electronic amplifier in radio communications. This eventually became known as the triode.
De Forest's original device was made with conventional vacuum technology. The vacuum was not a "hard vacuum" but rather left a very small amount of residual gas. The physics behind the device's operation was also not settled. The residual gas would cause a blue glow (visible ionization) when the plate voltage was high (above about 60 volts). In 1912, de Forest and John Stone Stone brought the Audion for demonstration to AT&T's engineering department. Dr. Harold D. Arnold of AT&T recognized that the blue glow was caused by ionized gas. Arnold recommended that AT&T purchase the patent, and AT&T followed his recommendation. Arnold developed high-vacuum tubes which were tested in the summer of 1913 on AT&T's long-distance network. The high-vacuum tubes could operate at high plate voltages without a blue glow.
Finnish inventor
Eric Tigerstedt
Eric Magnus Campbell Tigerstedt (August 14, 1887 – April 20, 1925) was one of the most significant inventors in Finland at the beginning of the 20th century and has been called the "Thomas Edison of Finland". He was a pioneer of sound-on- ...
significantly improved on the original triode design in 1914, while working on his sound-on-film process in Berlin, Germany. Tigerstedt's innovation was to make the electrodes concentric cylinders with the cathode at the centre, thus greatly increasing the collection of emitted electrons at the anode.
Irving Langmuir
Irving Langmuir (; January 31, 1881 – August 16, 1957) was an American chemist, physicist, and engineer. He was awarded the Nobel Prize in Chemistry in 1932 for his work in surface chemistry.
Langmuir's most famous publication is the 1919 art ...
at the
General Electric
General Electric Company (GE) is an American multinational conglomerate founded in 1892, and incorporated in New York state and headquartered in Boston. The company operated in sectors including healthcare, aviation, power, renewable energ ...
research laboratory (
Schenectady, New York
Schenectady () is a city in Schenectady County, New York, United States, of which it is the county seat. As of the 2020 census, the city's population of 67,047 made it the state's ninth-largest city by population. The city is in eastern New Y ...
) had improved
Wolfgang Gaede
Wolfgang Max Paul Gaede (25 May 1878 – 24 June 1945) was a German physicist and pioneer of vacuum engineering.
Life
Gaede was born in Lehe, Bremerhaven, the son of Prussian Colonel Karl Gaede and Amalia, nee Renf. In 1897 he began studyin ...
's high-vacuum diffusion pump and used it to settle the question of thermionic emission and conduction in a vacuum. Consequently, General Electric started producing hard vacuum triodes (which were branded Pliotrons) in 1915. Langmuir patented the hard vacuum triode, but de Forest and AT&T successfully asserted priority and invalidated the patent.
Pliotrons were closely followed by the French type ' TM' and later the English type 'R' which were in widespread use by the allied military by 1916. Historically, vacuum levels in production vacuum tubes typically ranged from 10 µPa down to 10 nPa ( down to ).
The triode and its derivatives (tetrodes and pentodes) are
transconductance Transconductance (for transfer conductance), also infrequently called mutual conductance, is the electrical characteristic relating the current through the output of a device to the voltage across the input of a device. Conductance is the reciproca ...
devices, in which the controlling signal applied to the grid is a ''voltage'', and the resulting amplified signal appearing at the anode is a ''current''. Compare this to the behavior of the bipolar junction transistor, in which the controlling signal is a current and the output is also a current.
For vacuum tubes, transconductance or mutual conductance () is defined as the change in the plate(anode)/cathode current divided by the corresponding change in the grid to cathode voltage, with a constant plate(anode) to cathode voltage. Typical values of for a small-signal vacuum tube are 1 to 10 millisiemens. It is one of the three 'constants' of a vacuum tube, the other two being its gain μ and plate resistance or . The Van der Bijl equation defines their relationship as follows:
The non-linear operating characteristic of the triode caused early tube audio amplifiers to exhibit harmonic distortion at low volumes. Plotting plate current as a function of applied grid voltage, it was seen that there was a range of grid voltages for which the transfer characteristics were approximately linear.
To use this range, a negative bias voltage had to be applied to the grid to position the DC operating point in the linear region. This was called the idle condition, and the plate current at this point the "idle current". The controlling voltage was superimposed onto the bias voltage, resulting in a linear variation of plate current in response to positive and negative variation of the input voltage around that point.
This concept is called '' grid bias''. Many early radio sets had a third battery called the "C battery" (unrelated to the present-day C cell, for which the letter denotes its size and shape). The C battery's positive terminal was connected to the cathode of the tubes (or "ground" in most circuits) and whose negative terminal supplied this bias voltage to the grids of the tubes.
Later circuits, after tubes were made with heaters isolated from their cathodes, used
cathode bias
In electronics, cathode bias (also known as self-bias, or automatic bias) is a technique used with vacuum tubes to make the direct current (dc) cathode voltage positive in relation to the negative side of the plate voltage supply by an amount equal ...
ing, avoiding the need for a separate negative power supply. For cathode biasing, a relatively low-value resistor is connected between the cathode and ground. This makes the cathode positive with respect to the grid, which is at ground potential for DC.
However C batteries continued to be included in some equipment even when the "A" and "B" batteries had been replaced by power from the AC mains. That was possible because there was essentially no current draw on these batteries; they could thus last for many years (often longer than all the tubes) without requiring replacement.
When triodes were first used in radio transmitters and receivers, it was found that tuned amplification stages had a tendency to oscillate unless their gain was very limited. This was due to the parasitic capacitance between the plate (the amplifier's output) and the control grid (the amplifier's input), known as the Miller capacitance.
Eventually the technique of ''neutralization'' was developed whereby the RF transformer connected to the plate (anode) would include an additional winding in the opposite phase. This winding would be connected back to the grid through a small capacitor, and when properly adjusted would cancel the Miller capacitance. This technique was employed and led to the success of the
Neutrodyne
The Neutrodyne radio receiver, invented in 1922 by Louis Hazeltine, was a particular type of tuned radio frequency (TRF) receiver, in which the instability-causing inter-electrode capacitance of the triode RF tubes is cancelled out or "neutralize ...
radio during the 1920s.
However, neutralization required careful adjustment and proved unsatisfactory when used over a wide range of frequencies.
Tetrodes and pentodes
To combat the stability problems of the triode as a radio frequency amplifier due to grid-to-plate capacitance, the physicist
Walter H. Schottky
Walter Hans Schottky (23 July 1886 – 4 March 1976) was a German physicist who played a major early role in developing the theory of electron and ion emission phenomena, invented the screen-grid vacuum tube in 1915 while working at Siemens ...
invented the tetrode or ''screen grid tube'' in 1919. He showed that the addition of an electrostatic shield between the control grid and the plate could solve the problem. This design was refined by Hull and Williams. The added grid became known as the '' screen grid'' or ''shield grid''. The screen grid is operated at a positive voltage significantly less than the plate voltage and it is bypassed to ground with a capacitor of low impedance at the frequencies to be amplified.Landee, Davis, Albrecht (1957 ''Electronic Designers' Handbook'' New York: McGraw-Hill. pp. 3-34 - 3-38.
This arrangement substantially decouples the plate and the control grid, eliminating the need for neutralizing circuitry at medium wave broadcast frequencies. The screen grid also largely reduces the influence of the plate voltage on the space charge near the cathode, permitting the tetrode to produce greater voltage gain than the triode in amplifier circuits. While the amplification factors of typical triodes commonly range from below ten to around 100, tetrode amplification factors of 500 are common. Consequently, higher voltage gains from a single tube amplification stage became possible, reducing the number of tubes required. Screen grid tubes were put on the market in late 1927.K. R. Thrower, (2009) ''British Radio Valves The Classic Years: 1926-1946'', Reading, UK: Speedwell, p. 3
However, the useful region of operation of the screen grid tube as an amplifier was limited to plate voltages greater than the screen grid voltage, due to
secondary emission
In particle physics, secondary emission is a phenomenon where primary incident particles of sufficient energy, when hitting a surface or passing through some material, induce the emission of secondary particles. The term often refers to the emi ...
from the plate. In any tube, electrons strike the plate with sufficient energy to cause the emission of electrons from its surface. In a triode this secondary emission of electrons is not important since they are simply re-captured by the plate. But in a tetrode they can be captured by the screen grid since it is also at a positive voltage, robbing them from the plate current and reducing the amplification of the tube. Since secondary electrons can outnumber the primary electrons over a certain range of plate voltages, the plate current can decrease with increasing plate voltage. This is the ''dynatron region'' or ''tetrode kink'' and is an example of negative resistance which can itself cause instability. Another undesirable consequence of secondary emission is that screen current is increased, which may cause the screen to exceed its power rating.
The otherwise undesirable negative resistance region of the plate characteristic was exploited with the
dynatron oscillator
In electronics, the dynatron oscillator, invented in 1918 by Albert Hull at General Electric, is an obsolete vacuum tube electronic oscillator circuit which uses a negative resistance characteristic in early tetrode vacuum tubes, caused by a proc ...
circuit to produce a simple oscillator only requiring connection of the plate to a resonant
LC circuit
An LC circuit, also called a resonant circuit, tank circuit, or tuned circuit, is an electric circuit consisting of an inductor, represented by the letter L, and a capacitor, represented by the letter C, connected together. The circuit can ac ...
to oscillate. The dynatron oscillator operated on the same principle of negative resistance as the
tunnel diode
A tunnel diode or Esaki diode is a type of semiconductor diode that has effectively "negative resistance" due to the quantum mechanical effect called tunneling. It was invented in August 1957 by Leo Esaki, Yuriko Kurose, and Takashi Suzuki ...
oscillator many years later.
The dynatron region of the screen grid tube was eliminated by adding a grid between the screen grid and the plate to create the
pentode
A pentode is an electronic device having five electrodes. The term most commonly applies to a three-grid amplifying vacuum tube or thermionic valve that was invented by Gilles Holst and Bernhard D.H. Tellegen in 1926. The pentode (called a ''tripl ...
. The
suppressor grid A suppressor grid is a wire screen (grid) used in a thermionic valve (vacuum tube) to suppress secondary emission. It is also called the ''antidynatron grid'', as it reduces or prevents dynatron oscillations. It is located between the screen grid ...
of the pentode was usually connected to the cathode and its negative voltage relative to the anode repelled secondary electrons so that they would be collected by the anode instead of the screen grid. The term ''pentode'' means the tube has five electrodes. The pentode was invented in 1926 by
Bernard D. H. Tellegen
Bernard D.H. Tellegen (24 June 1900 – 30 August 1990) was a Dutch electrical engineer and inventor of the pentode and the gyrator. He is also known for a theorem in circuit theory, Tellegen's theorem.
He obtained a master's degree in electrica ...
and became generally favored over the simple tetrode. Pentodes are made in two classes: those with the suppressor grid wired internally to the cathode (e.g. EL84/6BQ5) and those with the suppressor grid wired to a separate pin for user access (e.g. 803, 837). An alternative solution for power applications is the beam tetrode or ''beam power tube'', discussed below.
Multifunction and multisection tubes
Superheterodyne receiver
A superheterodyne receiver, often shortened to superhet, is a type of radio receiver that uses frequency mixing to convert a received signal to a fixed intermediate frequency (IF) which can be more conveniently processed than the original carr ...
triode
A triode is an electronic amplifying vacuum tube (or ''valve'' in British English) consisting of three electrodes inside an evacuated glass envelope: a heated filament or cathode, a grid, and a plate (anode). Developed from Lee De Forest's 19 ...
with a
hexode
The pentagrid converter is a type of radio receiving valve (vacuum tube) with five grids used as the frequency mixer stage of a superheterodyne radio receiver.
The pentagrid was part of a line of development of valves that were able to take an ...
and even an
octode
The pentagrid converter is a type of radio receiving valve (vacuum tube) with five grids used as the frequency mixer stage of a superheterodyne radio receiver.
The pentagrid was part of a line of development of valves that were able to take an ...
have been used for this purpose. The additional grids include control grids (at a low potential) and screen grids (at a high voltage). Many designs use such a screen grid as an additional anode to provide feedback for the oscillator function, whose current adds to that of the incoming radio frequency signal. The pentagrid converter thus became widely used in AM receivers, including the miniature tube version of the " All American Five". Octodes, such as the 7A8, were rarely used in the United States, but much more common in Europe, particularly in battery operated radios where the lower power consumption was an advantage.
To further reduce the cost and complexity of radio equipment, two separate structures (triode and pentode for instance) can be combined in the bulb of a single ''multisection tube''. An early example is the Loewe 3NF. This 1920s device has three triodes in a single glass envelope together with all the fixed capacitors and resistors required to make a complete radio receiver. As the Loewe set had only one tube socket, it was able to substantially undercut the competition, since, in Germany, state tax was levied by the number of sockets. However, reliability was compromised, and production costs for the tube were much greater. In a sense, these were akin to integrated circuits. In the United States, Cleartron briefly produced the "Multivalve" triple triode for use in the Emerson Baby Grand receiver. This Emerson set also has a single tube socket, but because it uses a four-pin base, the additional element connections are made on a "mezzanine" platform at the top of the tube base.
By 1940 multisection tubes had become commonplace. There were constraints, however, due to patents and other licensing considerations (see British Valve Association). Constraints due to the number of external pins (leads) often forced the functions to share some of those external connections such as their cathode connections (in addition to the heater connection). The RCA Type 55 is a
double diode triode A double diode triode is a type of electronic vacuum tube once widely used in radio receivers. The tube has a triode for amplification, along with two diodes, one typically for use as a detector and the other as a rectifier for automatic gain contr ...
used as a detector,
automatic gain control
Automatic gain control (AGC) is a closed-loop feedback regulating circuit in an amplifier or chain of amplifiers, the purpose of which is to maintain a suitable signal amplitude at its output, despite variation of the signal amplitude at the inpu ...
rectifier and audio preamplifier in early AC powered radios. These sets often include the 53 Dual Triode Audio Output. Another early type of multi-section tube, the
6SN7
6SN7 is a dual triode vacuum tube with an eight-pin octal base. It provides a medium gain (20 dB). The 6SN7 is basically two 6J5 triodes in one envelope.
History
Originally released in 1939 it was officially registered in 1941 by RCA and Sylv ...
, is a "dual triode" which performs the functions of two triode tubes while taking up half as much space and costing less.
The
12AX7
12AX7 (also known as ECC83) is a miniature dual-triode 6AV6 vacuum tube with high voltage gain. Developed around 1946 by RCA engineers in Camden, New Jersey, under developmental number A-4522, it was released for public sale under the 12AX7 ident ...
is a dual "high mu" (high voltage gain) triode in a miniature enclosure, and became widely used in audio signal amplifiers, instruments, and guitar amplifiers.
The introduction of the miniature tube base (see below) which can have 9 pins, more than previously available, allowed other multi-section tubes to be introduced, such as the 6GH8/ECF82 triode-pentode, quite popular in television receivers. The desire to include even more functions in one envelope resulted in the General Electric
Compactron
Compactrons are a type of thermionic valve, or vacuum tube, which contain multiple electrode structures packed into a single enclosure. They were designed to compete with early transistor electronics and were used in televisions, radios, and simil ...
which has 12 pins. A typical example, the 6AG11, contains two triodes and two diodes.
Some otherwise conventional tubes do not fall into standard categories; the 6AR8, 6JH8 and 6ME8 have several common grids, followed by a pair of beam deflection electrodes which deflected the current towards either of two anodes.They were sometimes known as the 'sheet beam' tubes and used in some color TV sets for
color
Color (American English) or colour (British English) is the visual perceptual property deriving from the spectrum of light interacting with the photoreceptor cells of the eyes. Color categories and physical specifications of color are associ ...
demodulation
Demodulation is extracting the original information-bearing signal from a carrier wave. A demodulator is an electronic circuit (or computer program in a software-defined radio) that is used to recover the information content from the modulated ...
A beam power tube forms the electron stream from the cathode into multiple partially collimated beams to produce a low potential space charge region between the anode and screen grid to return anode
secondary emission
In particle physics, secondary emission is a phenomenon where primary incident particles of sufficient energy, when hitting a surface or passing through some material, induce the emission of secondary particles. The term often refers to the emi ...
electrons to the anode when the anode potential is less than that of the screen grid. Formation of beams also reduces screen grid current. In some cylindrically symmetrical beam power tubes, the cathode is formed of narrow strips of emitting material that are aligned with the apertures of the control grid, reducing control grid current. This design helps to overcome some of the practical barriers to designing high-power, high-efficiency power tubes.
Manufacturer's data sheets often use the terms ''beam pentode'' or ''beam power pentode'' instead of ''beam power tube'', and use a pentode graphic symbol instead of a graphic symbol showing beam forming plates.
Beam power tubes offer the advantages of a longer load line, less screen current, higher transconductance and lower third harmonic distortion than comparable power pentodes. Beam power tubes can be connected as triodes for improved audio tonal quality but in triode mode deliver significantly reduced power output.
discharge tube
A gas-filled tube, also commonly known as a discharge tube or formerly as a Plücker tube, is an arrangement of electrodes in a gas within an insulating, temperature-resistant envelope. Gas-filled tubes exploit phenomena related to electric d ...
s and cold cathode tubes are not ''hard'' vacuum tubes, though are always filled with gas at less than sea-level atmospheric pressure. Types such as the
voltage-regulator tube
A voltage-regulator tube (VR tube) is an electronic component used as a shunt regulator to hold a voltage constant at a pre-determined level.
Physically, these devices resemble vacuum tubes, but there are two main differences:
* Their glass env ...
and thyratron resemble hard vacuum tubes and fit in sockets designed for vacuum tubes. Their distinctive orange, red, or purple glow during operation indicates the presence of gas; electrons flowing in a vacuum do not produce light within that region. These types may still be referred to as "electron tubes" as they do perform electronic functions. High-power rectifiers use
mercury
Mercury commonly refers to:
* Mercury (planet), the nearest planet to the Sun
* Mercury (element), a metallic chemical element with the symbol Hg
* Mercury (mythology), a Roman god
Mercury or The Mercury may also refer to:
Companies
* Merc ...
vapor to achieve a lower forward voltage drop than high-vacuum tubes.
Miniature tubes
Early tubes used a metal or glass envelope atop an insulating
bakelite
Polyoxybenzylmethylenglycolanhydride, better known as Bakelite ( ), is a thermosetting phenol formaldehyde resin, formed from a condensation reaction of phenol with formaldehyde. The first plastic made from synthetic components, it was developed ...
base. In 1938 a technique was developed to use an all-glass construction with the pins fused in the glass base of the envelope. This was used in the design of a much smaller tube outline, known as the miniature tube, having seven or nine pins. Making tubes smaller reduced the voltage where they could safely operate, and also reduced the power dissipation of the filament. Miniature tubes became predominant in consumer applications such as radio receivers and hi-fi amplifiers. However, the larger older styles continued to be used especially as higher-power
rectifier
A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), which flows in only one direction. The reverse operation (converting DC to AC) is performed by an Power ...
s, in higher-power audio output stages and as transmitting tubes.
Sub-miniature tubes
Sub-miniature tubes with a size roughly that of half a cigarette were used in consumer applications as hearing-aid amplifiers. These tubes did not have pins plugging into a socket but were soldered in place. The "
acorn tube
The 955 is typical of the acorn designs, named for the glass cap holding the terminals with the main part of the tube extending from it.
An acorn tube, or acorn valve, refers to any member of a family of VHF/ UHF vacuum tubes starting just befor ...
" (named due to its shape) was also very small, as was the metal-cased RCA
nuvistor
The nuvistor is a type of vacuum tube announced by RCA in 1959. Nuvistors were made to compete with the then-new bipolar junction transistors, and were much smaller than conventional tubes of the day, almost approaching the compactness of ea ...
from 1959, about the size of a thimble. The nuvistor was developed to compete with the early transistors and operated at higher frequencies than those early transistors could. The small size supported especially high-frequency operation; nuvistors were used in aircraft radio transceivers,
UHF
Ultra high frequency (UHF) is the ITU designation for radio frequencies in the range between 300 megahertz (MHz) and 3 gigahertz (GHz), also known as the decimetre band as the wavelengths range from one meter to one tenth of a meter (on ...
television tuners, and some HiFi FM radio tuners (Sansui 500A) until replaced by high-frequency capable transistors.
Improvements in construction and performance
The earliest vacuum tubes strongly resembled incandescent light bulbs and were made by lamp manufacturers, who had the equipment needed to manufacture glass envelopes and the
vacuum pump
A vacuum pump is a device that draws gas molecules from a sealed volume in order to leave behind a partial vacuum. The job of a vacuum pump is to generate a relative vacuum within a capacity. The first vacuum pump was invented in 1650 by Otto v ...
s required to evacuate the enclosures. de Forest used Heinrich Geissler's mercury displacement pump, which left behind a partial
vacuum
A vacuum is a space devoid of matter. The word is derived from the Latin adjective ''vacuus'' for "vacant" or "void". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressure. Physicists often dis ...
. The development of the
diffusion pump
Diffusion pumps use a high speed jet of vapor to direct gas molecules in the pump throat down into the bottom of the pump and out the exhaust. They were the first type of high vacuum pumps operating in the regime of free molecular flow, where the ...
in 1915 and improvement by
Irving Langmuir
Irving Langmuir (; January 31, 1881 – August 16, 1957) was an American chemist, physicist, and engineer. He was awarded the Nobel Prize in Chemistry in 1932 for his work in surface chemistry.
Langmuir's most famous publication is the 1919 art ...
led to the development of high-vacuum tubes. After World War I, specialized manufacturers using more economical construction methods were set up to fill the growing demand for broadcast receivers. Bare tungsten filaments operated at a temperature of around 2200 °C. The development of oxide-coated filaments in the mid-1920s reduced filament
operating temperature
An operating temperature is the allowable temperature range of the local ambient environment at which an electrical or mechanical device operates. The device will operate effectively within a specified temperature range which varies based on the de ...
to a dull red heat (around 700 °C), which in turn reduced thermal distortion of the tube structure and allowed closer spacing of tube elements. This in turn improved tube gain, since the gain of a triode is inversely proportional to the spacing between grid and cathode. Bare tungsten filaments remain in use in small transmitting tubes but are brittle and tend to fracture if handled roughly—e.g. in the postal services. These tubes are best suited to stationary equipment where impact and vibration is not present.
Indirectly heated cathodes
The desire to power electronic equipment using AC mains power faced a difficulty with respect to the powering of the tubes' filaments, as these were also the cathode of each tube. Powering the filaments directly from a power transformer introduced mains-frequency (50 or 60 Hz) hum into audio stages. The invention of the "equipotential cathode" reduced this problem, with the filaments being powered by a balanced AC power transformer winding having a grounded center tap.
A superior solution, and one which allowed each cathode to "float" at a different voltage, was that of the indirectly heated cathode: a cylinder of oxide-coated nickel acted as an electron-emitting cathode and was electrically isolated from the filament inside it. Indirectly heated cathodes enable the cathode circuit to be separated from the heater circuit. The filament, no longer electrically connected to the tube's electrodes, became simply known as a "heater", and could as well be powered by AC without any introduction of hum. In the 1930s, indirectly heated cathode tubes became widespread in equipment using AC power. Directly heated cathode tubes continued to be widely used in battery-powered equipment as their filaments required considerably less power than the heaters required with indirectly heated cathodes.
Tubes designed for high gain audio applications may have twisted heater wires to cancel out stray electric fields, fields that could induce objectionable hum into the program material.
Heaters may be energized with either alternating current (AC) or direct current (DC). DC is often used where low hum is required.
Use in electronic computers
Vacuum tubes used as switches made electronic computing possible for the first time, but the cost and relatively short mean time to failure of tubes were limiting factors. "The common wisdom was that valves—which, like light bulbs, contained a hot glowing filament—could never be used satisfactorily in large numbers, for they were unreliable, and in a large installation too many would fail in too short a time".Tommy Flowers, who later designed ''
Colossus
Colossus, Colossos, or the plural Colossi or Colossuses, may refer to:
Statues
* Any exceptionally large statue
** List of tallest statues
** :Colossal statues
* ''Colossus of Barletta'', a bronze statue of an unidentified Roman emperor
* ''Col ...
'', "discovered that, so long as valves were switched on and left on, they could operate reliably for very long periods, especially if their 'heaters' were run on a reduced current".From part of Copeland's "Colossus" available online In 1934 Flowers built a successful experimental installation using over 3,000 tubes in small independent modules; when a tube failed, it was possible to switch off one module and keep the others going, thereby reducing the risk of another tube failure being caused; this installation was accepted by the
Post Office
A post office is a public facility and a retailer that provides mail services, such as accepting letters and parcels, providing post office boxes, and selling postage stamps, packaging, and stationery. Post offices may offer additional serv ...
(who operated telephone exchanges). Flowers was also a pioneer of using tubes as very fast (compared to electromechanical devices) electronic switches. Later work confirmed that tube unreliability was not as serious an issue as generally believed; the 1946 ENIAC, with over 17,000 tubes, had a tube failure (which took 15 minutes to locate) on average every two days. The quality of the tubes was a factor, and the diversion of skilled people during the Second World War lowered the general quality of tubes. During the war Colossus was instrumental in breaking German codes. After the war, development continued with tube-based computers including, military computers ENIAC and Whirlwind, the Ferranti Mark 1 (one of the first commercially available electronic computers), and
UNIVAC I
The UNIVAC I (Universal Automatic Computer I) was the first general-purpose electronic digital computer design for business application produced in the United States. It was designed principally by J. Presper Eckert and John Mauchly, the invento ...
Flowers's Colossus and its successor Colossus Mk2 were built by the British during World War II to substantially speed up the task of breaking the German high level Lorenz encryption. Using about 1,500 vacuum tubes (2,400 for Mk2), Colossus replaced an earlier machine based on relay and switch logic (the
Heath Robinson
William Heath Robinson (31 May 1872 – 13 September 1944) was an English cartoonist, illustrator and artist, best known for drawings of whimsically elaborate machines to achieve simple objectives.
In the UK, the term "Heath Robinson contr ...
). Colossus was able to break in a matter of hours messages that had previously taken several weeks; it was also much more reliable. Colossus was the first use of vacuum tubes ''working in concert'' on such a large scale for a single machine.
Whirlwind and "special-quality" tubes
To meet the reliability requirements of the 1951 US digital computer Whirlwind, "special-quality" tubes with extended life, and a long-lasting cathode in particular, were produced. The problem of short lifetime was traced largely to evaporation of
silicon
Silicon is a chemical element with the symbol Si and atomic number 14. It is a hard, brittle crystalline solid with a blue-grey metallic luster, and is a tetravalent metalloid and semiconductor. It is a member of group 14 in the periodic tab ...
, used in the
tungsten
Tungsten, or wolfram, is a chemical element with the symbol W and atomic number 74. Tungsten is a rare metal found naturally on Earth almost exclusively as compounds with other elements. It was identified as a new element in 1781 and first isolat ...
alloy to make the heater wire easier to draw. The silicon forms barium orthosilicate at the interface between the nickel sleeve and the cathode barium oxide coating.Morgan Jones, ''Valve Amplifiers'', Elsevier, 2012 . This "cathode interface" is a high-resistance layer (with some parallel capacitance) which greatly reduces the cathode current when the tube is switched into conduction mode. Elimination of silicon from the heater wire alloy (and more frequent replacement of the
wire
Overhead power cabling. The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample diameter 40 mm
A wire is a flexible strand of metal.
Wire is c ...
drawing
dies Dies may refer to:
* Dies (deity), the Roman counterpart of the Greek goddess Hemera, the personification of day, daughter of Nox (Night) and Erebus (Darkness).
* Albert Christoph Dies (1755–1822), German painter, composer, and biographer
* Jos ...
) allowed the production of tubes that were reliable enough for the Whirlwind project. High-purity nickel tubing and cathode coatings free of materials such as
silicate
In chemistry, a silicate is any member of a family of polyatomic anions consisting of silicon and oxygen, usually with the general formula , where . The family includes orthosilicate (), metasilicate (), and pyrosilicate (, ). The name is al ...
s and aluminum that can reduce emissivity also contribute to long cathode life.
The first such "computer tube" was Sylvania's
7AK7
The 7AK7 is a pentode vacuum tube (thermionic valve). According to its manufacturer, Sylvania, it was "designed for service in electronic computers".
The tube was developed in 1948, designed at the request of L. D. Wilson for use in the Whir ...
pentode of 1948 (these replaced the 7AD7, which was supposed to be better quality than the standard 6AG7 but proved too unreliable). Computers were the first tube devices to run tubes at cutoff (enough negative grid voltage to make them cease conduction) for quite-extended periods of time. Running in cutoff with the heater on accelerates cathode poisoning and the output current of the tube will be greatly reduced when switched into conduction mode. The 7AK7 tubes improved the cathode poisoning problem, but that alone was insufficient to achieve the required reliability. Further measures included switching off the heater voltage when the tubes were not required to conduct for extended periods, turning on and off the heater voltage with a slow ramp to avoid thermal shock on the heater element,E.S. Rich, N.H. Taylor, "Component failure analysis in computers", ''Proceedings of Symposium on Improved Quality Electronic Components'', vol. 1, pp. 222–233, Radio-Television Manufacturers Association, 1950. and stress testing the tubes during offline maintenance periods to bring on early failure of weak units.Bernd Ulmann, ''AN/FSQ-7: The Computer that Shaped the Cold War'', Walter de Gruyter GmbH, 2014 .
The tubes developed for Whirlwind were later used in the giant
SAGE
Sage or SAGE may refer to:
Plants
* ''Salvia officinalis'', common sage, a small evergreen subshrub used as a culinary herb
** Lamiaceae, a family of flowering plants commonly known as the mint or deadnettle or sage family
** ''Salvia'', a large ...
air-defense computer system. By the late 1950s, it was routine for special-quality small-signal tubes to last for hundreds of thousands of hours if operated conservatively. This increased reliability also made mid-cable amplifiers in
submarine cable Submarine cable is any electrical cable that is laid on the seabed, although the term is often extended to encompass cables laid on the bottom of large freshwater bodies of water.
Examples include:
*Submarine communications cable
*Submarine power ...
s possible.
Heat generation and cooling
A considerable amount of heat is produced when tubes operate, from both the filament (heater) and the stream of electrons bombarding the plate. In power amplifiers, this source of heat is greater than cathode heating. A few types of tube permit operation with the anodes at a dull red heat; in other types, red heat indicates severe overload.
The requirements for heat removal can significantly change the appearance of high-power vacuum tubes. High power audio amplifiers and rectifiers required larger envelopes to dissipate heat. Transmitting tubes could be much larger still.
Heat escapes the device by
black-body radiation
Black-body radiation is the thermal electromagnetic radiation within, or surrounding, a body in thermodynamic equilibrium with its environment, emitted by a black body (an idealized opaque, non-reflective body). It has a specific, continuous spect ...
from the anode (plate) as infrared radiation, and by convection of air over the tube envelope.
Convection
Convection is single or multiphase fluid flow that occurs spontaneously due to the combined effects of material property heterogeneity and body forces on a fluid, most commonly density and gravity (see buoyancy). When the cause of the convec ...
is not possible inside most tubes since the anode is surrounded by vacuum.
Tubes which generate relatively little heat, such as the 1.4-volt filament directly heated tubes designed for use in battery-powered equipment, often have shiny metal anodes. 1T4, 1R5 and 1A7 are examples. Gas-filled tubes such as thyratrons may also use a shiny metal anode since the gas present inside the tube allows for heat convection from the anode to the glass enclosure.
The anode is often treated to make its surface emit more infrared energy. High-power amplifier tubes are designed with external anodes that can be cooled by convection, forced air or circulating water. The water-cooled 80 kg, 1.25 MW 8974 is among the largest commercial tubes available today.
In a water-cooled tube, the anode voltage appears directly on the cooling water surface, thus requiring the water to be an electrical insulator to prevent high voltage leakage through the cooling water to the radiator system. Water as usually supplied has ions that conduct electricity;
deionized water
Purified water is water that has been mechanically filtered or processed to remove impurities and make it suitable for use. Distilled water was, formerly, the most common form of purified water, but, in recent years, water is more frequently puri ...
, a good insulator, is required. Such systems usually have a built-in water-conductance monitor which will shut down the high-tension supply if the conductance becomes too high.
The screen grid may also generate considerable heat. Limits to screen grid dissipation, in addition to plate dissipation, are listed for power devices. If these are exceeded then tube failure is likely.
Tube packages
Most modern tubes have glass envelopes, but metal, fused quartz (
silica
Silicon dioxide, also known as silica, is an oxide of silicon with the chemical formula , most commonly found in nature as quartz and in various living organisms. In many parts of the world, silica is the major constituent of sand. Silica is one ...
) and
ceramic
A ceramic is any of the various hard, brittle, heat-resistant and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain ...
have also been used. A first version of the 6L6 used a metal envelope sealed with glass beads, while a glass disk fused to the metal was used in later versions. Metal and ceramic are used almost exclusively for power tubes above 2 kW dissipation. The
nuvistor
The nuvistor is a type of vacuum tube announced by RCA in 1959. Nuvistors were made to compete with the then-new bipolar junction transistors, and were much smaller than conventional tubes of the day, almost approaching the compactness of ea ...
was a modern receiving tube using a very small metal and ceramic package.
The internal elements of tubes have always been connected to external circuitry via pins at their base which plug into a socket. Subminiature tubes were produced using wire leads rather than sockets, however, these were restricted to rather specialized applications. In addition to the connections at the base of the tube, many early triodes connected the grid using a metal cap at the top of the tube; this reduces stray
capacitance
Capacitance is the capability of a material object or device to store electric charge. It is measured by the change in charge in response to a difference in electric potential, expressed as the ratio of those quantities. Commonly recognized are ...
between the grid and the plate leads. Tube caps were also used for the plate (anode) connection, particularly in transmitting tubes and tubes using a very high plate voltage.
High-power tubes such as transmitting tubes have packages designed more to enhance heat transfer. In some tubes, the metal envelope is also the anode. The 4CX1000A is an external anode tube of this sort. Air is blown through an array of fins attached to the anode, thus cooling it. Power tubes using this cooling scheme are available up to 150 kW dissipation. Above that level, water or water-vapor cooling are used. The highest-power tube currently available is the Eimac , a forced water-cooled power tetrode capable of dissipating 2.5 megawatts. By comparison, the largest power transistor can only dissipate about 1 kilowatt.
Names
The generic name "
hermionic
Elbe Germanic, also called Irminonic or Erminonic, is a term introduced by the German linguist Friedrich Maurer (1898–1984) in his book, ''Nordgermanen und Alemanen'', to describe the unattested proto-language, or dialectal grouping, ancestra ...
valve" used in the UK derives from the unidirectional current flow allowed by the earliest device, the thermionic diode emitting electrons from a heated filament, by analogy with a non-return
valve
A valve is a device or natural object that regulates, directs or controls the flow of a fluid (gases, liquids, fluidized solids, or slurries) by opening, closing, or partially obstructing various passageways. Valves are technically fittings ...
in a water pipe. The US names "vacuum tube", "electron tube", and "thermionic tube" all simply describe a tubular envelope which has been evacuated ("vacuum"), has a heater and controls electron flow.
In many cases, manufacturers and the military gave tubes designations that said nothing about their purpose (e.g., 1614). In the early days some manufacturers used proprietary names which might convey some information, but only about their products; the KT66 and KT88 were "kinkless tetrodes". Later, consumer tubes were given names that conveyed some information, with the same name often used generically by several manufacturers. In the US,
Radio Electronics Television Manufacturers' Association
The Consumer Technology Association (CTA) is a standard and trade organization representing 1,376 consumer technology companies in the United States. CTA works to influence public policy, holds events such as the Consumer Electronics Show (CES ...
(RETMA) designations comprise a number, followed by one or two letters, and a number. The first number is the (rounded) heater voltage; the letters designate a particular tube but say nothing about its structure; and the final number is the total number of electrodes (without distinguishing between, say, a tube with many electrodes, or two sets of electrodes in a single envelope—a double triode, for example). For example, the
12AX7
12AX7 (also known as ECC83) is a miniature dual-triode 6AV6 vacuum tube with high voltage gain. Developed around 1946 by RCA engineers in Camden, New Jersey, under developmental number A-4522, it was released for public sale under the 12AX7 ident ...
is a double triode (two sets of three electrodes plus heater) with a 12.6V heater (which, as it happens, can also be connected to run from 6.3V). The "AX" has no meaning other than to designate this particular tube according to its characteristics. Similar, but not identical, tubes are the 12AD7, 12AE7...12AT7, 12AU7, 12AV7, 12AW7 (rare!), 12AY7, and the 12AZ7.
A system widely used in Europe known as the
Mullard–Philips tube designation In Europe, the principal method of numbering vacuum tubes ("thermionic valves") was the nomenclature used by the Philips company and its subsidiaries Mullard in the UK, Valvo( de, it) in Germany, Radiotechnique (''Miniwatt-Dario'' b ...
, also extended to transistors, uses a letter, followed by one or more further letters, and a number. The type designator specifies the heater voltage or current (one letter), the functions of all sections of the tube (one letter per section), the socket type (first digit), and the particular tube (remaining digits). For example, the ECC83 (equivalent to the 12AX7) is a 6.3V (E) double triode (CC) with a miniature base (8). In this system special-quality tubes (e.g., for long-life computer use) are indicated by moving the number immediately after the first letter: the E83CC is a special-quality equivalent of the ECC83, the E55L a power pentode with no consumer equivalent.
Special-purpose tubes
Some special-purpose tubes are constructed with particular gases in the envelope. For instance,
voltage-regulator tube
A voltage-regulator tube (VR tube) is an electronic component used as a shunt regulator to hold a voltage constant at a pre-determined level.
Physically, these devices resemble vacuum tubes, but there are two main differences:
* Their glass env ...
s contain various
inert gas
An inert gas is a gas that does not readily undergo chemical reactions with other chemical substances and therefore does not readily form chemical compounds. The noble gases often do not react with many substances and were historically referred to ...
es such as
argon
Argon is a chemical element with the symbol Ar and atomic number 18. It is in group 18 of the periodic table and is a noble gas. Argon is the third-most abundant gas in Earth's atmosphere, at 0.934% (9340 ppmv). It is more than twice as abu ...
,
helium
Helium (from el, ἥλιος, helios, lit=sun) is a chemical element with the symbol He and atomic number 2. It is a colorless, odorless, tasteless, non-toxic, inert, monatomic gas and the first in the noble gas group in the periodic table. ...
or
neon
Neon is a chemical element with the symbol Ne and atomic number 10. It is a noble gas. Neon is a colorless, odorless, inert monatomic gas under standard conditions, with about two-thirds the density of air. It was discovered (along with krypton ...
, which will ionize at predictable voltages. The thyratron is a special-purpose tube filled with low-pressure gas or mercury vapor. Like vacuum tubes, it contains a hot cathode and an anode, but also a control electrode which behaves somewhat like the grid of a triode. When the control electrode starts conduction, the gas ionizes, after which the control electrode can no longer stop the current; the tube "latches" into conduction. Removing anode (plate) voltage lets the gas de-ionize, restoring its non-conductive state.
Some thyratrons can carry large currents for their physical size. One example is the miniature type 2D21, often seen in 1950s jukeboxes as control switches for
relay
A relay
Electromechanical relay schematic showing a control coil, four pairs of normally open and one pair of normally closed contacts
An automotive-style miniature relay with the dust cover taken off
A relay is an electrically operated switch ...
s. A cold-cathode version of the thyratron, which uses a pool of mercury for its cathode, is called an ignitron; some can switch thousands of amperes. Thyratrons containing hydrogen have a very consistent time delay between their turn-on pulse and full conduction; they behave much like modern silicon-controlled rectifiers, also called
thyristor
A thyristor () is a solid-state semiconductor device with four layers of alternating P- and N-type materials used for high-power applications. It acts exclusively as a bistable switch (or a latch), conducting when the gate receives a current ...
s due to their functional similarity to thyratrons. Hydrogen thyratrons have long been used in radar transmitters.
A specialized tube is the krytron, which is used for rapid high-voltage switching. Krytrons are used to initiate the detonations used to set off a
nuclear weapon
A nuclear weapon is an explosive device that derives its destructive force from nuclear reactions, either fission (fission bomb) or a combination of fission and fusion reactions ( thermonuclear bomb), producing a nuclear explosion. Both bom ...
; krytrons are heavily controlled at an international level.
X-ray tubes are used in medical imaging among other uses. X-ray tubes used for continuous-duty operation in fluoroscopy and CT imaging equipment may use a focused cathode and a rotating anode to dissipate the large amounts of heat thereby generated. These are housed in an oil-filled aluminum housing to provide cooling.
The
photomultiplier tube
Photomultiplier tubes (photomultipliers or PMTs for short) are extremely sensitive detectors of light in the ultraviolet, visible, and near-infrared ranges of the electromagnetic spectrum. They are members of the class of vacuum tubes, more specif ...
is an extremely sensitive detector of light, which uses the photoelectric effect and
secondary emission
In particle physics, secondary emission is a phenomenon where primary incident particles of sufficient energy, when hitting a surface or passing through some material, induce the emission of secondary particles. The term often refers to the emi ...
, rather than thermionic emission, to generate and amplify electrical signals. Nuclear medicine imaging equipment and liquid scintillation counters use photomultiplier tube arrays to detect low-intensity
scintillation
Scintillation can refer to:
*Scintillation (astronomy), atmospheric effects which influence astronomical observations
*Interplanetary scintillation, fluctuations of radio waves caused by the solar wind
*Scintillation (physics), a flash of light pro ...
due to
ionizing radiation
Ionizing radiation (or ionising radiation), including nuclear radiation, consists of subatomic particles or electromagnetic waves that have sufficient energy to ionize atoms or molecules by detaching electrons from them. Some particles can travel ...
.
The Ignatron tube was used in resistance welding equipment in the early 1970s. The Ignatron had a cathode, anode and an igniter. The tube base was filled with mercury and the tube was used as a very high current switch. A large current potential was placed between the anode and cathode of the tube but was only permitted to conduct when the igniter in contact with the mercury had enough current to vaporize the mercury and complete the circuit. Because this was used in resistance welding there were two Ignatrons for the two phases of an AC circuit. Because of the mercury at the bottom of the tube they were extremely difficult to ship. These tubes were eventually replaced by SCRs (Silicon Controlled Rectifiers).
Powering the tube
Batteries
Batteries
Battery most often refers to:
* Electric battery, a device that provides electrical power
* Battery (crime), a crime involving unlawful physical contact
Battery may also refer to:
Energy source
*Automotive battery, a device to provide power t ...
provided the voltages required by tubes in early radio sets. Three different voltages were generally required, using three different batteries designated as the A, B, and C battery. The "A" battery or LT (low-tension) battery provided the filament voltage. Tube heaters were designed for single, double or triple-cell lead-acid batteries, giving nominal heater voltages of 2 V, 4 V or 6 V. In portable radios, dry batteries were sometimes used with 1.5 or 1 V heaters. Reducing filament consumption improved the life span of batteries. By 1955 towards the end of the tube era, tubes using only 50 mA down to as little as 10 mA for the heaters had been developed.
The high voltage applied to the anode (plate) was provided by the "B" battery or the HT (high-tension) supply or battery. These were generally of
dry cell
upLine art drawing of a dry cell: 1. brass cap, 2. plastic seal, 3. expansion space, 4. porous cardboard, 5. zinc can, 6. carbon rod, 7. chemical mixture
A dry cell is a type of electric battery, commonly used for portable electrical devices. Un ...
construction and typically came in 22.5-, 45-, 67.5-, 90-, 120- or 135-volt versions. After the use of B-batteries was phased out and rectified line-power was employed to produce the high voltage needed by tubes' plates, the term "B+" persisted in the US when referring to the high voltage source. Most of the rest of the English speaking world refers to this supply as just HT (high tension).
Early sets used a grid bias battery or "C" battery which was connected to provide a ''negative'' voltage. Since no current flows through a tube's grid connection, these batteries had no current drain and lasted the longest, usually limited by their own shelf life. The supply from the grid bias battery was rarely, if ever, disconnected when the radio was otherwise switched off. Even after AC power supplies became commonplace, some radio sets continued to be built with C batteries, as they would almost never need replacing. However more modern circuits were designed using
cathode bias
In electronics, cathode bias (also known as self-bias, or automatic bias) is a technique used with vacuum tubes to make the direct current (dc) cathode voltage positive in relation to the negative side of the plate voltage supply by an amount equal ...
ing, eliminating the need for a third power supply voltage; this became practical with tubes using indirect heating of the cathode along with the development of resistor/capacitor coupling which replaced earlier interstage transformers.
The "C battery" for bias is a designation having no relation to the " C cell" battery size.
AC power
Battery replacement was a major operating cost for early radio receiver users. The development of the
battery eliminator
A battery eliminator is a device powered by an electrical source other than a battery, which then converts the source to a suitable DC voltage that may be used by a second device designed to be powered by batteries. A battery eliminator does awa ...
, and, in 1925, batteryless receivers operated by household power, reduced operating costs and contributed to the growing popularity of radio. A
power supply
A power supply is an electrical device that supplies electric power to an electrical load. The main purpose of a power supply is to convert electric current from a source to the correct voltage, current, and frequency to power the load. As a r ...
using a
transformer
A transformer is a passive component that transfers electrical energy from one electrical circuit to another circuit, or multiple circuits. A varying current in any coil of the transformer produces a varying magnetic flux in the transformer' ...
with several windings, one or more
rectifier
A rectifier is an electrical device that converts alternating current (AC), which periodically reverses direction, to direct current (DC), which flows in only one direction. The reverse operation (converting DC to AC) is performed by an Power ...
s (which may themselves be vacuum tubes), and large filter
capacitor
A capacitor is a device that stores electrical energy in an electric field by virtue of accumulating electric charges on two close surfaces insulated from each other. It is a passive electronic component with two terminals.
The effect of ...
s provided the required
direct current
Direct current (DC) is one-directional flow of electric charge. An electrochemical cell is a prime example of DC power. Direct current may flow through a conductor such as a wire, but can also flow through semiconductors, insulators, or even ...
voltages from the alternating current source.
As a cost reduction measure, especially in high-volume consumer receivers, all the tube heaters could be connected in series across the AC supply using heaters requiring the same current and with a similar warm-up time. In one such design, a tap on the tube heater string supplied the 6 volts needed for the dial light. By deriving the high voltage from a half-wave rectifier directly connected to the AC mains, the heavy and costly power transformer was eliminated. This also allowed such receivers to operate on direct current, a so-called AC/DC receiver design. Many different US consumer AM radio manufacturers of the era used a virtually identical circuit, given the nickname All American Five.
Where the mains voltage was in the 100–120 V range, this limited voltage proved suitable only for low-power receivers. Television receivers either required a transformer or could use a voltage doubling circuit. Where 230 V nominal mains voltage was used, television receivers as well could dispense with a power transformer.
Transformer-less power supplies required safety precautions in their design to limit the shock hazard to users, such as electrically insulated cabinets and an interlock tying the power cord to the cabinet back, so the line cord was necessarily disconnected if the user or service person opened the cabinet. A ''cheater cord'' was a power cord ending in the special socket used by the safety interlock; servicers could then power the device with the hazardous voltages exposed.
To avoid the warm-up delay, "instant on" television receivers passed a small heating current through their tubes even when the set was nominally off. At switch on, full heating current was provided and the set would play almost immediately.
Reliability
One reliability problem of tubes with oxide cathodes is the possibility that the cathode may slowly become "
poisoned
A poison can be any substance that is harmful to the body. It can be swallowed, inhaled, injected or absorbed through the skin. Poisoning is the harmful effect that occurs when too much of that substance has been taken. Poisoning is not t ...
" by gas molecules from other elements in the tube, which reduce its ability to emit electrons. Trapped gases or slow gas leaks can also damage the cathode or cause plate (anode) current runaway due to ionization of free gas molecules.
Vacuum
A vacuum is a space devoid of matter. The word is derived from the Latin adjective ''vacuus'' for "vacant" or "void". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressure. Physicists often dis ...
hardness and proper selection of construction materials are the major influences on tube lifetime. Depending on the material, temperature and construction, the surface material of the cathode may also diffuse onto other elements. The resistive heaters that heat the cathodes may break in a manner similar to
incandescent lamp
An incandescent light bulb, incandescent lamp or incandescent light globe is an electric light with a wire filament heated until it glows. The filament is enclosed in a glass bulb with a vacuum or inert gas to protect the filament from oxid ...
filaments, but rarely do, since they operate at much lower temperatures than lamps.
The heater's failure mode is typically a stress-related fracture of the tungsten wire or at a weld point and generally occurs after accruing many thermal (power on-off) cycles. Tungsten wire has a very low resistance when at room temperature. A negative temperature coefficient device, such as a
thermistor
A thermistor is a type of resistor whose resistance is strongly dependent on temperature, more so than in standard resistors. The word thermistor is a portmanteau of ''thermal'' and ''resistor''.
Thermistors are divided based on their conduction ...
, may be incorporated in the equipment's heater supply or a ramp-up circuit may be employed to allow the heater or filaments to reach operating temperature more gradually than if powered-up in a step-function. Low-cost radios had tubes with heaters connected in series, with a total voltage equal to that of the line (mains). Some receivers made before World War II had series-string heaters with total voltage less than that of the mains. Some had a resistance wire running the length of the power cord to drop the voltage to the tubes. Others had series resistors made like regular tubes; they were called ballast tubes.
Following World War II, tubes intended to be used in series heater strings were redesigned to all have the same ("controlled") warm-up time. Earlier designs had quite-different thermal time constants. The audio output stage, for instance, had a larger cathode and warmed up more slowly than lower-powered tubes. The result was that heaters that warmed up faster also temporarily had higher resistance, because of their positive temperature coefficient. This disproportionate resistance caused them to temporarily operate with heater voltages well above their ratings, and shortened their life.
Another important reliability problem is caused by air leakage into the tube. Usually
oxygen
Oxygen is the chemical element with the symbol O and atomic number 8. It is a member of the chalcogen group in the periodic table, a highly reactive nonmetal, and an oxidizing agent that readily forms oxides with most elements as wel ...
in the air reacts chemically with the hot filament or cathode, quickly ruining it. Designers developed tube designs that sealed reliably. This was why most tubes were constructed of glass. Metal alloys (such as
Cunife
Cunife is an alloy of copper (Cu), nickel (Ni), iron (Fe), and in some cases cobalt (Co). The alloy has the same linear coefficient of expansion as certain types of glass, and thus makes an ideal material for the lead out wires in light bulbs and ...
and
Fernico
Fernico describe a family of metal alloys made primarily of iron, nickel and cobalt. The family includes Kovar, FerNiCo I, FerNiCo II, and Dumet. The name is made up of the chemical symbols of its constituent three elements. "Dumet" is a portma ...
) and glasses had been developed for light bulbs that expanded and contracted in similar amounts, as temperature changed. These made it easy to construct an insulating envelope of glass, while passing connection wires through the glass to the electrodes.
When a vacuum tube is overloaded or operated past its design dissipation, its anode (plate) may glow red. In consumer equipment, a
glowing plate
When a vacuum tube circuit malfunctions and draws excessive current, the Plate electrode, anode ("plate") may overheat, sometimes causing a visible red or orange glow. In consumer electronics, this is universally indicative that the tube is experie ...
is universally a sign of an overloaded tube. However, some large transmitting tubes are designed to operate with their anodes at red, orange, or in rare cases, white heat.
"Special quality" versions of standard tubes were often made, designed for improved performance in some respect, such as a longer life cathode, low noise construction, mechanical ruggedness via ruggedized filaments, low microphony, for applications where the tube will spend much of its time cut off, etc. The only way to know the particular features of a special quality part is by reading the datasheet. Names may reflect the standard name (12AU7>12AU7A, its equivalent ECC82>E82CC, etc.), or be absolutely anything (standard and special-quality equivalents of the same tube include 12AU7, ECC82, B329, CV491, E2163, E812CC, M8136, CV4003, 6067, VX7058, 5814A and 12AU7A).
The longest recorded valve life was earned by a Mazda AC/P pentode valve (serial No. 4418) in operation at the
BBC #REDIRECT BBC #REDIRECT BBC #REDIRECT BBC
Here i going to introduce about the best teacher of my life b BALAJI sir. He is the precious gift that I got befor 2yrs . How has helped and thought all the concept and made my success in the 10th board ex ...
's main Northern Ireland transmitter at Lisnagarvey. The valve was in service from 1935 until 1961 and had a recorded life of 232,592 hours. The BBC maintained meticulous records of their valves' lives with periodic returns to their central valve stores.
Vacuum
A vacuum tube needs an extremely high vacuum (or ''hard'' vacuum, from X-ray terminology) to avoid the consequences of generating positive ions within the tube. Residual gas atoms ionize when struck by an electron and can adversely affect the cathode, reducing emission. Larger amounts of residual gas can create a visible
glow discharge
A glow discharge is a plasma formed by the passage of electric current through a gas. It is often created by applying a voltage between two electrodes in a glass tube containing a low-pressure gas. When the voltage exceeds a value called the str ...
between the tube electrodes and cause overheating of the electrodes, producing more gas, damaging the tube and possibly other components due to excess current.Staff, (2003) ''Care and Feeding of Power Grid Tubes'' San Carlos, CA: CPI, EIMAC Div., p. 68. Retrieved 25 Oct 2021 To avoid these effects, the residual pressure within the tube must be low enough that the
mean free path
In physics, mean free path is the average distance over which a moving particle (such as an atom, a molecule, or a photon) travels before substantially changing its direction or energy (or, in a specific context, other properties), typically as a ...
of an electron is much longer than the size of the tube (so an electron is unlikely to strike a residual atom and very few ionized atoms will be present). Commercial vacuum tubes are evacuated at manufacture to about .Thomas, C. H. (1962 "Getters" New Jersey: Electron Tube Div., RCA. ''Electron Tube Design'', pp. 519 - 525 Retrieved 25 Oct 2021
To prevent gases from compromising the tube's vacuum, modern tubes are constructed with
getter
A getter is a deposit of reactive material that is placed inside a vacuum system to complete and maintain the vacuum. When gas molecules strike the getter material, they combine with it chemically or by . Thus the getter removes small amounts of ...
s, which are usually metals that oxidize quickly,
barium
Barium is a chemical element with the symbol Ba and atomic number 56. It is the fifth element in group 2 and is a soft, silvery alkaline earth metal. Because of its high chemical reactivity, barium is never found in nature as a free element.
Th ...
being the most common. For glass tubes, while the tube envelope is being evacuated, the internal parts except the getter are heated by RFinduction heating to evolve any remaining gas from the metal parts. The tube is then sealed and the getter trough or pan, for flash getters, is heated to a high temperature, again by radio frequency induction heating, which causes the getter material to vaporize and react with any residual gas. The vapor is deposited on the inside of the glass envelope, leaving a silver-colored metallic patch that continues to absorb small amounts of gas that may leak into the tube during its working life. Great care is taken with the valve design to ensure this material is not deposited on any of the working electrodes. If a tube develops a serious leak in the envelope, this deposit turns a white color as it reacts with atmospheric
oxygen
Oxygen is the chemical element with the symbol O and atomic number 8. It is a member of the chalcogen group in the periodic table, a highly reactive nonmetal, and an oxidizing agent that readily forms oxides with most elements as wel ...
. Large transmitting and specialized tubes often use more exotic getter materials, such as
zirconium
Zirconium is a chemical element with the symbol Zr and atomic number 40. The name ''zirconium'' is taken from the name of the mineral zircon, the most important source of zirconium. The word is related to Persian '' zargun'' (zircon; ''zar-gun'', ...
. Early gettered tubes used phosphorus-based getters, and these tubes are easily identifiable, as the phosphorus leaves a characteristic orange or rainbow deposit on the glass. The use of phosphorus was short-lived and was quickly replaced by the superior barium getters. Unlike the barium getters, the phosphorus did not absorb any further gases once it had fired.
Getters act by chemically combining with residual or infiltrating gases, but are unable to counteract (non-reactive) inert gases. A known problem, mostly affecting valves with large envelopes such as
cathode-ray tube
A cathode-ray tube (CRT) is a vacuum tube containing one or more electron guns, which emit electron beams that are manipulated to display images on a phosphorescent screen. The images may represent electrical waveforms (oscilloscope), pictur ...
s and camera tubes such as
iconoscope
The iconoscope (from the Greek: ''εἰκών'' "image" and ''σκοπεῖν'' "to look, to see") was the first practical video camera tube to be used in early television cameras. The iconoscope produced a much stronger signal than earlier mecha ...
s,
orthicon
Video camera tubes were devices based on the cathode ray tube that were used in television cameras to capture television images, prior to the introduction of charge-coupled device (CCD) image sensors in the 1980s. Several different types of tubes ...
s, and
image orthicons
An image is a visual representation of something. It can be two-dimensional, three-dimensional, or somehow otherwise feed into the visual system to convey information. An image can be an artifact, such as a photograph or other two-dimensiona ...
, comes from helium infiltration. The effect appears as impaired or absent functioning, and as a diffuse glow along the electron stream inside the tube. This effect cannot be rectified (short of re-evacuation and resealing), and is responsible for working examples of such tubes becoming rarer and rarer. Unused ("New Old Stock") tubes can also exhibit inert gas infiltration, so there is no long-term guarantee of these tube types surviving into the future.
Transmitting tubes
Large transmitting tubes have carbonized
tungsten
Tungsten, or wolfram, is a chemical element with the symbol W and atomic number 74. Tungsten is a rare metal found naturally on Earth almost exclusively as compounds with other elements. It was identified as a new element in 1781 and first isolat ...
filaments containing a small trace (1% to 2%) of
thorium
Thorium is a weakly radioactive metallic chemical element with the symbol Th and atomic number 90. Thorium is silvery and tarnishes black when it is exposed to air, forming thorium dioxide; it is moderately soft and malleable and has a high me ...
. An extremely thin (molecular) layer of thorium atoms forms on the outside of the wire's carbonized layer and, when heated, serve as an efficient source of electrons. The thorium slowly evaporates from the wire surface, while new thorium atoms diffuse to the surface to replace them. Such thoriated tungsten cathodes usually deliver lifetimes in the tens of thousands of hours. The end-of-life scenario for a thoriated-tungsten filament is when the carbonized layer has mostly been converted back into another form of
tungsten carbide
Tungsten carbide (chemical formula: WC) is a chemical compound (specifically, a carbide) containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into ...
and emission begins to drop off rapidly; a complete loss of thorium has never been found to be a factor in the end-of-life in a tube with this type of emitter.
WAAY-TV in
Huntsville, Alabama
Huntsville is a city in Madison County, Limestone County, and Morgan County, Alabama, United States. It is the county seat of Madison County. Located in the Appalachian region of northern Alabama, Huntsville is the most populous city in t ...
achieved 163,000 hours (18.6 years) of service from an Eimac external cavity klystron in the visual circuit of its transmitter; this is the highest documented service life for this type of tube.
It has been said that transmitters with vacuum tubes are better able to survive lightning strikes than transistor transmitters do. While it was commonly believed that vacuum tubes were more efficient than solid-state circuits at RF power levels above approximately 20 kilowatts, this is no longer the case, especially in medium wave (AM broadcast) service where solid-state transmitters at nearly all power levels have measurably higher efficiency. FM broadcast transmitters with solid-state power amplifiers up to approximately 15kW also show better overall power efficiency than tube-based power amplifiers.
Receiving tubes
Cathodes in small "receiving" tubes are coated with a mixture of barium oxide and
strontium oxide
Strontium oxide or strontia, SrO, is formed when strontium reacts with oxygen. Burning strontium in air results in a mixture of strontium oxide and strontium nitride. It also forms from the decomposition of strontium carbonate SrCO3. It is a stron ...
, sometimes with addition of
calcium oxide
Calcium oxide (CaO), commonly known as quicklime or burnt lime, is a widely used chemical compound. It is a white, Caustic (substance), caustic, alkaline, crystalline solid at room temperature. The broadly used term "''lime (material), lime''" co ...
or aluminium oxide. An electric heater is inserted into the cathode sleeve and insulated from it electrically by a coating of aluminum oxide. This complex construction causes barium and strontium atoms to diffuse to the surface of the cathode and emit electrons when heated to about 780 degrees Celsius.
Failure modes
Catastrophic failures
A catastrophic failure is one that suddenly makes the vacuum tube unusable. A crack in the glass envelope will allow air into the tube and destroy it. Cracks may result from stress in the glass, bent pins or impacts; tube sockets must allow for thermal expansion, to prevent stress in the glass at the pins. Stress may accumulate if a metal shield or other object presses on the tube envelope and causes differential heating of the glass. Glass may also be damaged by high-voltage arcing.
Tube heaters may also fail without warning, especially if exposed to over voltage or as a result of manufacturing defects. Tube heaters do not normally fail by evaporation like
lamp
Lamp, Lamps or LAMP may refer to:
Lighting
* Oil lamp, using an oil-based fuel source
* Kerosene lamp, using kerosene as a fuel
* Electric lamp, or light bulb, a replaceable component that produces light from electricity
* Light fixture, or ligh ...
filaments since they operate at much lower temperature. The surge of inrush current when the heater is first energized causes stress in the heater and can be avoided by slowly warming the heaters, gradually increasing current with a NTC
thermistor
A thermistor is a type of resistor whose resistance is strongly dependent on temperature, more so than in standard resistors. The word thermistor is a portmanteau of ''thermal'' and ''resistor''.
Thermistors are divided based on their conduction ...
included in the circuit. Tubes intended for series-string operation of the heaters across the supply have a specified controlled warm-up time to avoid excess voltage on some heaters as others warm up. Directly heated filament-type cathodes as used in battery-operated tubes or some rectifiers may fail if the filament sags, causing internal arcing. Excess heater-to-cathode voltage in indirectly heated cathodes can break down the insulation between elements and destroy the heater.
Arcing between tube elements can destroy the tube. An arc can be caused by applying voltage to the anode (plate) before the cathode has come up to operating temperature, or by drawing excess current through a rectifier, which damages the emission coating. Arcs can also be initiated by any loose material inside the tube, or by excess screen voltage. An arc inside the tube allows gas to evolve from the tube materials, and may deposit conductive material on internal insulating spacers.
Tube rectifiers have limited current capability and exceeding ratings will eventually destroy a tube.
Degenerative failures
Degenerative failures are those caused by the slow deterioration of performance over time.
Overheating of internal parts, such as control grids or mica spacer insulators, can result in trapped gas escaping into the tube; this can reduce performance. A
getter
A getter is a deposit of reactive material that is placed inside a vacuum system to complete and maintain the vacuum. When gas molecules strike the getter material, they combine with it chemically or by . Thus the getter removes small amounts of ...
is used to absorb gases evolved during tube operation but has only a limited ability to combine with gas. Control of the envelope temperature prevents some types of gassing. A tube with an unusually high level of internal gas may exhibit a visible blue glow when plate voltage is applied. The getter (being a highly reactive metal) is effective against many atmospheric gases but has no (or very limited) chemical reactivity to inert gases such as helium. One progressive type of failure, especially with physically large envelopes such as those used by camera tubes and cathode-ray tubes, comes from helium infiltration. The exact mechanism is not clear: the metal-to-glass lead-in seals are one possible infiltration site.
Gas and ions within the tube contribute to grid current which can disturb operation of a vacuum-tube circuit. Another effect of overheating is the slow deposit of metallic vapors on internal spacers, resulting in inter-element leakage.
Tubes on standby for long periods, with heater voltage applied, may develop high cathode interface resistance and display poor emission characteristics. This effect occurred especially in pulse and
digital circuit In theoretical computer science, a circuit is a model of computation in which input values proceed through a sequence of gates, each of which computes a function. Circuits of this kind provide a generalization of Boolean circuits and a mathematical ...
s, where tubes had no plate current flowing for extended times. Tubes designed specifically for this mode of operation were made.
Cathode depletion is the loss of emission after thousands of hours of normal use. Sometimes emission can be restored for a time by raising heater voltage, either for a short time or a permanent increase of a few percent. Cathode depletion was uncommon in signal tubes but was a frequent cause of failure of monochrome television
cathode-ray tube
A cathode-ray tube (CRT) is a vacuum tube containing one or more electron guns, which emit electron beams that are manipulated to display images on a phosphorescent screen. The images may represent electrical waveforms (oscilloscope), pictur ...
s. Usable life of this expensive component was sometimes extended by fitting a boost transformer to increase heater voltage.
Other failures
Vacuum tubes may develop defects in operation that make an individual tube unsuitable in a given device, although it may perform satisfactorily in another application. ''
Microphonics
Microphonics, microphony, or microphonism describes the phenomenon wherein certain components in electronic devices transform mechanical vibrations into an undesired electrical signal (noise). The term comes from analogy with a microphone, which ...
'' refers to internal vibrations of tube elements which modulate the tube's signal in an undesirable way; sound or vibration pick-up may affect the signals, or even cause uncontrolled howling if a feedback path (with greater than unity gain) develops between a microphonic tube and, for example, a loudspeaker. Leakage current between AC heaters and the cathode may couple into the circuit, or electrons emitted directly from the ends of the heater may also inject
hum
Hum may refer to:
Science
* Hum (sound), a sound produced with closed lips, or by insects, or other periodic motion
* Mains hum, an electric or electromagnetic phenomenon
* The Hum, an acoustic phenomenon
* Venous hum, a physiological sensation
...
into the signal. Leakage current due to internal contamination may also inject noise. Some of these effects make tubes unsuitable for small-signal audio use, although unobjectionable for other purposes. Selecting the best of a batch of nominally identical tubes for critical applications can produce better results.
Tube pins can develop non-conducting or high resistance surface films due to heat or dirt. Pins can be cleaned to restore conductance.
Testing
Vacuum tubes can be tested outside of their circuitry using a vacuum tube tester.
Other vacuum tube devices
Most small signal vacuum tube devices have been superseded by semiconductors, but some vacuum tube electronic devices are still in common use. The magnetron is the type of tube used in all
microwave oven
A microwave oven (commonly referred to as a microwave) is an electric oven that heats and cooks food by exposing it to electromagnetic radiation in the microwave frequency range. This induces polar molecules in the food to rotate and produce t ...
s. In spite of the advancing state of the art in power semiconductor technology, the vacuum tube still has reliability and cost advantages for high-frequency RF power generation.
Some tubes, such as magnetrons, traveling-wave tubes, Carcinotrons, and klystrons, combine magnetic and electrostatic effects. These are efficient (usually narrow-band) RF generators and still find use in
radar
Radar is a detection system that uses radio waves to determine the distance (''ranging''), angle, and radial velocity of objects relative to the site. It can be used to detect aircraft, ships, spacecraft, guided missiles, motor vehicles, w ...
,
microwave oven
A microwave oven (commonly referred to as a microwave) is an electric oven that heats and cooks food by exposing it to electromagnetic radiation in the microwave frequency range. This induces polar molecules in the food to rotate and produce t ...
s and industrial heating. Traveling-wave tubes (TWTs) are very good amplifiers and are even used in some communications satellites. High-powered klystron amplifier tubes can provide hundreds of kilowatts in the UHF range.
Cathode-ray tubes
The
cathode-ray tube
A cathode-ray tube (CRT) is a vacuum tube containing one or more electron guns, which emit electron beams that are manipulated to display images on a phosphorescent screen. The images may represent electrical waveforms (oscilloscope), pictur ...
(CRT) is a vacuum tube used particularly for display purposes. Although there are still many televisions and computer monitors using cathode-ray tubes, they are rapidly being replaced by
flat panel display
A flat-panel display (FPD) is an electronic display used to display visual content such as text or images. It is present in consumer, medical, transportation, and industrial equipment.
Flat-panel displays are thin, lightweight, provide better li ...
s whose quality has greatly improved even as their prices drop. This is also true of digital
oscilloscope
An oscilloscope (informally a scope) is a type of electronic test instrument that graphically displays varying electrical voltages as a two-dimensional plot of one or more signals as a function of time. The main purposes are to display repetiti ...
s (based on internal computers and analog-to-digital converters), although traditional analog scopes (dependent upon CRTs) continue to be produced, are economical, and preferred by many technicians. At one time many radios used " magic eye tubes", a specialized sort of CRT used in place of a meter movement to indicate signal strength or input level in a tape recorder. A modern indicator device, the
vacuum fluorescent display
A vacuum fluorescent display (VFD) is a display device once commonly used on consumer electronics equipment such as video cassette recorders, car radios, and microwave ovens.
A VFD operates on the principle of cathodoluminescence, roughly s ...
(VFD) is also a sort of cathode-ray tube.
The X-ray tube is a type of cathode-ray tube that generates X-rays when high voltage electrons hit the anode.
Gyrotrons or vacuum masers, used to generate high-power millimeter band waves, are magnetic vacuum tubes in which a small relativistic effect, due to the high voltage, is used for bunching the electrons. Gyrotrons can generate very high powers (hundreds of kilowatts).,Free-electron lasers, used to generate high-power coherent light and even
X-ray
An X-ray, or, much less commonly, X-radiation, is a penetrating form of high-energy electromagnetic radiation. Most X-rays have a wavelength ranging from 10 picometers to 10 nanometers, corresponding to frequencies in the range 30&nb ...
s, are highly relativistic vacuum tubes driven by high-energy particle accelerators. Thus, these are sorts of cathode-ray tubes.
Electron multipliers
A photomultiplier is a phototube whose sensitivity is greatly increased through the use of electron multiplication. This works on the principle of
secondary emission
In particle physics, secondary emission is a phenomenon where primary incident particles of sufficient energy, when hitting a surface or passing through some material, induce the emission of secondary particles. The term often refers to the emi ...
, whereby a single electron emitted by the photocathode strikes a special sort of anode known as a
dynode
A dynode is an electrode in a vacuum tube
A vacuum tube, electron tube, valve (British usage), or tube (North America), is a device that controls electric current flow in a high vacuum between electrodes to which an electric potential diff ...
causing more electrons to be released from that dynode. Those electrons are accelerated toward another dynode at a higher voltage, releasing more secondary electrons; as many as 15 such stages provide a huge amplification. Despite great advances in solid-state photodetectors (e.g.
Single-photon avalanche diode
A single-photon avalanche diode (SPAD) is a solid-state photodetector within the same family as photodiodes and avalanche photodiodes (APDs), while also being fundamentally linked with basic diode behaviours. As with photodiodes and APDs, a SPAD ...
), the single-photon detection capability of photomultiplier tubes makes this vacuum tube device excel in certain applications. Such a tube can also be used for detection of
ionizing radiation
Ionizing radiation (or ionising radiation), including nuclear radiation, consists of subatomic particles or electromagnetic waves that have sufficient energy to ionize atoms or molecules by detaching electrons from them. Some particles can travel ...
as an alternative to the
Geiger–Müller tube
The Geiger–Müller tube or G–M tube is the sensing element of the Geiger counter instrument used for the detection of ionizing radiation. It is named after Hans Geiger, who invented the principle in 1908, and Walther Müller, who collaborated w ...
(itself not an actual vacuum tube). Historically, the image orthicon TV camera tube widely used in television studios prior to the development of modern CCD arrays also used multistage electron multiplication.
For decades, electron-tube designers tried to augment amplifying tubes with electron multipliers in order to increase gain, but these suffered from short life because the material used for the dynodes "poisoned" the tube's hot cathode. (For instance, the interesting RCA 1630 secondary-emission tube was marketed, but did not last.) However, eventually, Philips of the Netherlands developed the EFP60 tube that had a satisfactory lifetime and was used in at least one product, a laboratory pulse generator. By that time, however, transistors were rapidly improving, making such developments superfluous.
One variant called a "channel electron multiplier" does not use individual dynodes but consists of a curved tube, such as a helix, coated on the inside with material with good secondary emission. One type had a funnel of sorts to capture the secondary electrons. The continuous dynode was resistive, and its ends were connected to enough voltage to create repeated cascades of electrons. The microchannel plate consists of an array of single stage electron multipliers over an image plane; several of these can then be stacked. This can be used, for instance, as an
image intensifier
An image intensifier or image intensifier tube is a vacuum tube device for increasing the intensity of available light in an optical system to allow use under low-light conditions, such as at night, to facilitate visual imaging of low-light proces ...
in which the discrete channels substitute for focussing.
Tektronix made a high-performance wideband oscilloscope CRT with a channel electron multiplier plate behind the phosphor layer. This plate was a bundled array of a huge number of short individual c.e.m. tubes that accepted a low-current beam and intensified it to provide a display of practical brightness. (The electron optics of the wideband electron gun could not provide enough current to directly excite the phosphor.)
Vacuum tubes in the 21st century
Niche applications
Although vacuum tubes have been largely replaced by
solid-state
Solid state, or solid matter, is one of the four fundamental states of matter.
Solid state may also refer to:
Electronics
* Solid-state electronics, circuits built of solid materials
* Solid state ionics, study of ionic conductors and their use ...
devices in most amplifying, switching, and rectifying applications, there are certain exceptions. In addition to the special functions noted above, tubes have some niche applications.
In general, vacuum tubes are much less susceptible than corresponding solid-state components to transient overvoltages, such as mains voltage surges or lightning, the
electromagnetic pulse
An electromagnetic pulse (EMP), also a transient electromagnetic disturbance (TED), is a brief burst of electromagnetic energy. Depending upon the source, the origin of an EMP can be natural or artificial, and can occur as an electromagnetic fie ...
effect of
nuclear explosion
A nuclear explosion is an explosion that occurs as a result of the rapid release of energy from a high-speed nuclear reaction. The driving reaction may be nuclear fission or nuclear fusion or a multi-stage cascading combination of the two, t ...
s,Broad, William J. "Nuclear Pulse (I): Awakening to the Chaos Factor", Science. 29 May 1981 212: 1009–1012 or geomagnetic storms produced by giant solar flares. This property kept them in use for certain military applications long after more practical and less expensive solid-state technology was available for the same applications, as for example with the MiG-25.
Vacuum tubes are still practical alternatives to solid-state devices in generating high power at radio frequencies in applications such as industrial radio frequency heating, particle accelerators, and
broadcast transmitters
Broadcasting is the distribution of audio or video content to a dispersed audience via any electronic mass communications medium, but typically one using the electromagnetic spectrum (radio waves), in a one-to-many model. Broadcasting began wi ...
. This is particularly true at microwave frequencies where such devices as the klystron and traveling-wave tube provide amplification at power levels unattainable using semiconductor devices. The household
microwave oven
A microwave oven (commonly referred to as a microwave) is an electric oven that heats and cooks food by exposing it to electromagnetic radiation in the microwave frequency range. This induces polar molecules in the food to rotate and produce t ...
uses a magnetron tube to efficiently generate hundreds of watts of microwave power. Solid-state devices such as gallium nitride are promising replacements, but are very expensive and still in development.
In military applications, a high-power vacuum tube can generate a 10–100 megawatt signal that can burn out an unprotected receiver's frontend. Such devices are considered non-nuclear electromagnetic weapons; they were introduced in the late 1990s by both the U.S. and Russia.
Audiophiles
Enough people prefer tube sound to make tube amplifiers commercially viable in three areas: musical instrument (e.g., guitar) amplifiers, devices used in recording studios, and audiophile equipment.
Many guitarists prefer using valve amplifiers to solid-state models, often due to the way they tend to distort when overdriven. Any amplifier can only accurately amplify a signal to a certain volume; past this limit, the amplifier will begin to distort the signal. Different circuits will distort the signal in different ways; some guitarists prefer the distortion characteristics of vacuum tubes. Most popular vintage models use vacuum tubes.
Displays
Cathode-ray tube
The
cathode-ray tube
A cathode-ray tube (CRT) is a vacuum tube containing one or more electron guns, which emit electron beams that are manipulated to display images on a phosphorescent screen. The images may represent electrical waveforms (oscilloscope), pictur ...
was the dominant display technology for
television
Television, sometimes shortened to TV, is a telecommunication medium for transmitting moving images and sound. The term can refer to a television set, or the medium of television transmission. Television is a mass medium for advertisin ...
s and
computer monitor
A computer monitor is an output device that displays information in pictorial or textual form. A discrete monitor comprises a visual display, support electronics, power supply, housing, electrical connectors, and external user controls.
The di ...
s at the start of the 21st century. However, rapid advances and falling prices of
LCD
A liquid-crystal display (LCD) is a flat-panel display or other electronically modulated optical device that uses the light-modulating properties of liquid crystals combined with polarizers. Liquid crystals do not emit light directly but in ...
flat panel technology soon took the place of CRTs in these devices. By 2010, most CRT production had ended.
Vacuum tubes using field electron emitters
In the early years of the 21st century there has been renewed interest in vacuum tubes, this time with the electron emitter formed on a flat silicon substrate, as in
integrated circuit
An integrated circuit or monolithic integrated circuit (also referred to as an IC, a chip, or a microchip) is a set of electronic circuits on one small flat piece (or "chip") of semiconductor material, usually silicon. Large numbers of tiny ...
field emitter array
A field emitter array (FEA) is a particular form of large-area field electron source. FEAs are prepared on a silicon substrate by lithographic techniques similar to those used in the fabrication of integrated circuits. Their structure consists of ...
). With these devices, electrons are field-emitted from a large number of closely spaced individual emission sites.
Such integrated microtubes may find application in
microwave
Microwave is a form of electromagnetic radiation with wavelengths ranging from about one meter to one millimeter corresponding to frequencies between 300 MHz and 300 GHz respectively. Different sources define different frequency ran ...
devices including mobile phones, for
Bluetooth
Bluetooth is a short-range wireless technology standard that is used for exchanging data between fixed and mobile devices over short distances and building personal area networks (PANs). In the most widely used mode, transmission power is limi ...
and
Wi-Fi
Wi-Fi () is a family of wireless network protocols, based on the IEEE 802.11 family of standards, which are commonly used for local area networking of devices and Internet access, allowing nearby digital devices to exchange data by radio wave ...
transmission, and in
radar
Radar is a detection system that uses radio waves to determine the distance (''ranging''), angle, and radial velocity of objects relative to the site. It can be used to detect aircraft, ships, spacecraft, guided missiles, motor vehicles, w ...
and
satellite
A satellite or artificial satellite is an object intentionally placed into orbit in outer space. Except for passive satellites, most satellites have an electricity generation system for equipment on board, such as solar panels or radioisotope ...
communication. , they were being studied for possible applications in
field emission display
A field-emission display (FED) is a flat panel display technology that uses large-area field electron emission sources to provide electrons that strike colored phosphor to produce a color image. In a general sense, an FED consists of a matrix of ...
technology, but there were significant production problems.
As of 2014, NASA's Ames Research Center was reported to be working on vacuum-channel transistors produced using CMOS techniques.
Characteristics
Space charge of a vacuum tube
When a cathode is heated and reaches an operating temperature around 1050° Kelvin (780° Celsius), free electrons are driven from its surface. These free electrons form a cloud in the empty space between the Cathode and the anode, known as the space charge. This space charge cloud supplies the electrons that create the current flow from the cathode to the anode. As electrons are drawn to the anode during the operation of the circuit, new electrons will boil off the cathode to replenish the space charge. The space charge is an example of an
electric field
An electric field (sometimes E-field) is the physical field that surrounds electrically charged particles and exerts force on all other charged particles in the field, either attracting or repelling them. It also refers to the physical field fo ...
.
Voltage - Current characteristics of vacuum tube
All tubes with one or more control grids are controlled by an AC (
Alternating Current
Alternating current (AC) is an electric current which periodically reverses direction and changes its magnitude continuously with time in contrast to direct current (DC) which flows only in one direction. Alternating current is the form in whic ...
) input ''voltage'' applied to the control grid, while the resulting amplified signal appears at the anode as a ''current''. Due to the high voltage placed on the anode, a relatively small anode current can represent a considerable increase in energy over the value of the original signal voltage. The ''space charge'' electrons driven off the heated cathode are strongly attracted the positive anode. The control grid(s) in a tube mediate this current flow by combining the small AC signal current with the grid's slightly negative value. When the signal sine (AC) wave is applied to the grid, it ''rides'' on this negative value, driving it both positive and negative as the AC signal wave changes.
This relationship is shown with a set of ''Plate Characteristics curves,'' (see example above,) which visually display how the output current from the anode () can be affected by a small input voltage applied on the grid (), for any given voltage on the plate(anode) ().
Every tube has a unique set of such characteristic curves. The curves graphically relate the changes to the instantaneous plate current driven by a much smaller change in the grid-to-cathode voltage () as the input signal varies.
The V-I characteristic depends upon the size and material of the plate and cathode.
Express the ratio between voltage plate and plate current.Basic theory and application of Electron tubes Department of the army and air force, AGO 2244-Jan
* V-I curve (Voltage across filaments, plate current)
* Plate current, plate voltage characteristics
* DC plate resistance of the plate—resistance of the path between anode and cathode of direct current
* AC plate resistance of the plate—resistance of the path between anode and cathode of alternating current
Size of electrostatic field
Size of electrostatic field is the size between two or more plates in the tube.
Patents
* —Instrument for converting alternating electric currents into continuous currents (
Fleming valve
The Fleming valve, also called the Fleming oscillation valve, was a thermionic valve or vacuum tube invented in 1904 by English physicist John Ambrose Fleming as a detector for early radio receivers used in electromagnetic wireless telegraphy. ...
patent)
* —Device for amplifying feeble electrical currents
* —de Forest's three electrode Audion
See also
*
Bogey value In manufacturers' specifications for electronic devices, a bogey device (or bogie device) - especially a vacuum tube- is one that has all characteristics equal to the published values, in other words that its parameters all lie in the centre of the ...
—close to manufacturer's stated parameter values
*
Fetron The Fetron was a range of solid-state, plug-compatible replacements for vacuum tubes (valves).
Fetrons were manufactured by Teledyne Semiconductor from 1967; primarily as a low-maintenance and low-power swap-in to replace vacuum tubes, which wer ...
Mullard–Philips tube designation In Europe, the principal method of numbering vacuum tubes ("thermionic valves") was the nomenclature used by the Philips company and its subsidiaries Mullard in the UK, Valvo( de, it) in Germany, Radiotechnique (''Miniwatt-Dario'' b ...
display device
A display device is an output device for presentation of information in visual or tactile form (the latter used for example in tactile electronic displays for blind people). When the input information that is supplied has an electrical signal the ...
sometimes misidentified as a vacuum tube
*
RETMA tube designation The Radio Electronics Television Manufacturers' Association was formed in 1953, as a result of mergers with other trade standards organisations, such as the RMA. It was principally responsible for the standardised nomenclature for American vacuum t ...
*
RMA tube designation In the years 1942-1944, the Radio Manufacturers Association used a descriptive nomenclature system for industrial, transmitting, and special-purpose vacuum tubes. The numbering scheme was distinct from both the numbering schemes used for standard re ...
Tube caddy
A tube caddy or tube carrying case is a type of carrying case used for storing and transporting vacuum tubes. They were carried by repair technicians who performed home service calls in the days when radios and television sets were too large and h ...
*
Tube tester
A tube tester is an electronic instrument designed to test certain characteristics of vacuum tubes (thermionic valves). Tube testers evolved along with the vacuum tube to satisfy the demands of the time, and their evolution ended with the tube era ...
* Eastman, Austin V., ''Fundamentals of Vacuum Tubes'', McGraw-Hill, 1949
* Millman, J. & Seely, S. ''Electronics'', 2nd ed. McGraw-Hill, 1951.
* Philips Technical Library. Books published in the UK in the 1940s and 1950s by Cleaver Hume Press on design and application of vacuum tubes.
* RCA. ''Radiotron Designer's Handbook'', 1953 (4th Edition). Contains chapters on the design and application of receiving tubes.
* RCA. ''Receiving Tube Manual'', RC15, RC26 (1947, 1968) Issued every two years, contains details of the technical specs of the tubes that RCA sold.
* Shiers, George, "The First Electron Tube", Scientific American, March 1969, p. 104.
*
* Stokes, John, ''70 Years of Radio Tubes and Valves'', Vestal Press, New York, 1982, pp. 3–9.
* Thrower, Keith, ''History of the British Radio Valve to 1940'', MMA International, 1982, pp 9–13.
* Tyne, Gerald, ''Saga of the Vacuum Tube'', Ziff Publishing, 1943, (reprint 1994 Prompt Publications), pp. 30–83.
* Basic Electronics: Volumes 1–5 '; Van Valkenburgh, Nooger & Neville Inc.; John F. Rider Publisher; 1955.
* Wireless World. ''Radio Designer's Handbook''. UK reprint of the above.
"Vacuum Tube Design" 1940; RCA.
External links
€”FAQ from rec.audio
. Fleming discovers the thermionic (or oscillation) valve, or 'diode'.
€”1972 AES paper on audible differences in sound quality between vacuum tubes and transistors.
The cathode-ray tube site