Leblanc-Deacon Process
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Leblanc-Deacon Process
The Deacon process, invented by Henry Deacon (industrialist), Henry Deacon, is a process used during the manufacture of alkalis (the initial end product was sodium carbonate) by the Leblanc process. Hydrogen chloride gas was converted to chlorine gas, which was then used to manufacture a commercially valuable bleaching powder, and at the same time the emission of waste hydrochloric acid was curtailed. To some extent this technically sophisticated process superseded the earlier manganese dioxide process. Process The process was based on the oxidation of hydrogen chloride: :4 HCl + O2 → 2 Cl2 + Water, 2H2O The reaction takes place at about 400 to 450 °C in the presence of a variety of catalysts, including Copper(II) chloride, copper chloride (CuCl2). Three companies developed commercial processes for producing chlorine based on the Deacon reaction:Peter Schmittinger et al. "Chlorine," Ullmann's Encyclopedia of Industrial Chemistry, Wiley-VCH Verlag GmbH & Co, 2006, ...
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Henry Deacon (industrialist)
Henry Deacon (30 July 1822 – 23 July 1876) was a chemist and industrialist who established a chemical factory in Widnes, Lancashire, England. Henry Deacon's father was also named Henry Deacon and his mother was Esther Deacon, his father's cousin. The family were members of the Sandemanian church,Michael A. Sutton (2004) 'Deacon, Henry (1822–1876)', rev., ''Oxford Dictionary of National Biography'', Oxford University Pressbr> Retrieved 29 June 2007. one of whose members, Michael Faraday, was a friend of the Deacon family. Faraday played an important part in the development of Henry junior's life and development.Allen, J. Fenwick (1906) 'Chemical Classics; Some Founders of the Chemical industry – Henry Deacon, Part 1', London and Manchester: Sherratt & Hughes Retrieved 8 July 2007. His education was at a Religious Society of Friends, Quaker school in Tottenham. He was apprenticed at the age of 14 to the London engineering firm of Galloway & Sons. When this company failed ...
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Nitrosylsulfuric Acid
Nitrosylsulfuric acid is the chemical compound with the formula . It is a colourless solid that is used industrially in the production of caprolactam, and was formerly part of the lead chamber process for producing sulfuric acid. The compound is the mixed anhydride of sulfuric acid and nitrous acid. In organic chemistry, it is used as a reagent for nitrosating, as a diazotizing agent, and as an oxidizing agent. Synthesis and reactions A typical procedure entails dissolving sodium nitrite in cold sulfuric acid: : It can also be prepared by the reaction of nitric acid and sulfur dioxide. This procedure generates the nitrosylsulfuric acid as an intermediate en route to NOCl. is used in organic chemistry to prepare diazonium salts from amines, for example in the Sandmeyer reaction. Related NO-delivery reagents include nitrosonium tetrafluoroborate and nitrosyl chloride Nitrosyl chloride is the chemical compound with the formula NOCl. It is a yellow gas that is commonly encount ...
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Chemical Processes
A chemical substance is a form of matter having constant chemical composition and characteristic properties. Some references add that chemical substance cannot be separated into its constituent elements by physical separation methods, i.e., without breaking chemical bonds. Chemical substances can be simple substances (substances consisting of a single chemical element), chemical compounds, or alloys. Chemical substances are often called 'pure' to set them apart from mixtures. A common example of a chemical substance is pure water; it has the same properties and the same ratio of hydrogen to oxygen whether it is isolated from a river or made in a laboratory. Other chemical substances commonly encountered in pure form are diamond (carbon), gold, table salt ( sodium chloride) and refined sugar ( sucrose). However, in practice, no substance is entirely pure, and chemical purity is specified according to the intended use of the chemical. Chemical substances exist as solids, liqu ...
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Chlorine Production
Chlorine gas can be produced by extracting from natural materials, including the electrolysis of a sodium chloride solution ( brine) and other ways. Gas extraction Chlorine can be manufactured by the electrolysis of a sodium chloride solution ( brine), which is known as the Chloralkali process. The production of chlorine results in the co-products caustic soda ( sodium hydroxide, NaOH) and hydrogen gas (H2). These two products, as well as chlorine itself, are highly reactive. Chlorine can also be produced by the electrolysis of a solution of potassium chloride, in which case the co-products are hydrogen and caustic potash (potassium hydroxide). There are three industrial methods for the extraction of chlorine by electrolysis of chloride solutions, all proceeding according to the following equations: :Cathode: 2 H+ (aq) + 2 e− → H2 (g) :Anode: 2 Cl− (aq) → Cl2 (g) + 2 e− Overall process: 2 NaCl (or KCl) + 2 H2O → Cl2 + H2 + 2 NaOH (or KOH) Mercury cell electrolysi ...
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Catalyst
Catalysis () is the process of increasing the rate of a chemical reaction by adding a substance known as a catalyst (). Catalysts are not consumed in the reaction and remain unchanged after it. If the reaction is rapid and the catalyst recycles quickly, very small amounts of catalyst often suffice; mixing, surface area, and temperature are important factors in reaction rate. Catalysts generally react with one or more reactants to form intermediates that subsequently give the final reaction product, in the process of regenerating the catalyst. Catalysis may be classified as either homogeneous, whose components are dispersed in the same phase (usually gaseous or liquid) as the reactant, or heterogeneous, whose components are not in the same phase. Enzymes and other biocatalysts are often considered as a third category. Catalysis is ubiquitous in chemical industry of all kinds. Estimates are that 90% of all commercially produced chemical products involve catalysts at some s ...
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Hydrogen Chloride
The compound hydrogen chloride has the chemical formula and as such is a hydrogen halide. At room temperature, it is a colourless gas, which forms white fumes of hydrochloric acid upon contact with atmospheric water vapor. Hydrogen chloride gas and hydrochloric acid are important in technology and industry. Hydrochloric acid, the aqueous solution of hydrogen chloride, is also commonly given the formula HCl. Reactions Hydrogen chloride is a diatomic molecule, consisting of a hydrogen atom H and a chlorine atom Cl connected by a polar covalent bond. The chlorine atom is much more electronegative than the hydrogen atom, which makes this bond polar. Consequently, the molecule has a large dipole moment with a negative partial charge (δ−) at the chlorine atom and a positive partial charge (δ+) at the hydrogen atom. In part because of its high polarity, HCl is very soluble in water (and in other polar solvents). Upon contact, and HCl combine to form hydronium cations and ...
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Alkali Act
The Alkali Act 1863 (26 & 27 Vict c 124) was an Act of the Parliament of the United Kingdom. Under the Alkali Act 1863, an alkali inspector and four subinspectors were appointed to curb discharge into the air of muriatic acid gas (gaseous hydrochloric acid) from Leblanc alkali works. It was later extended to cover other industrial pollutants. Section 19 provided that the Alkali Act 1863 was to continue in force until 1 July 1868, and no longer. This section was repealed by section 1 of 31 & 32 Vict c 36, which enacted that the Alkali Act 1863 was "continued without any such limitation". Related legislation Alkali Act 1868 The Act 31 & 32 Vict c 36, sometimes called the Alkali Act 1868, the Alkali Act Perpetuation Act 1868, or the Alkali Act (1863) Perpetuation Act 1868, was an Act of the Parliament of the United Kingdom. It made perpetual the Alkali Act 1863. The Bill for this Act was originally called the Alkali Act Continuance Bill and was subsequently called the Alk ...
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Sumitomo
The is one of the largest Japanese ''keiretsu'', or business groups, founded by Masatomo Sumitomo (1585-1652) around 1615 during the early Edo period. History The Sumitomo Group traces its roots to a bookshop in Kyoto founded circa 1615 by Masatomo Sumitomo, a former Buddhist monk. Even today management of the group is guided by his "Founder's Precepts", written in the 17th century. Copper refining made the company famous. Riemon Soga, Masatomo Sumitomo's brother-in-law, learned Western methods of copper refining. In 1590 he established a smelting business, ''Izumiya'', literally meaning "spring shop". Riemon perfected techniques that allowed the extraction of silver from copper ore, something Japanese technology had not previously accomplished. The smelting and smithing business was moved from Kyoto to Osaka by the late 17th century. Soga passed control of the company to his son Tomomochi who managed its transformation into a major trading house during the Edo period. Sumitom ...
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Ruthenium(IV) Oxide
Ruthenium(IV) oxide is the inorganic compound with the formula Ru O2. This black solid is the most common oxide of ruthenium. It is widely used as an electrocatalyst for producing chlorine, chlorine oxides, and O2. Like many dioxides, RuO2 adopts the rutile structure. Preparation It is usually prepared by oxidation of ruthenium trichloride. Nearly stoichiometric single crystals of RuO2 can be obtained by chemical vapor transport, using O2 as the transport agent: :RuO2 + O2 RuO4 Films of RuO2 can be prepared by chemical vapor deposition (CVD) from volatile ruthenium compounds. RuO2 can also be prepared through electroplating from a solution of ruthenium trichloride. Electrostatically stabilized hydrosols of pristine ruthenium dioxide hydrate have been prepared by exploiting the autocatalytic reduction of ruthenium tetroxide in aqueous solution. The resulting particle populations may be controlled to comprise substantially monodisperse, uniform spheres with diameters in t ...
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Electrolytic Process
An electrolytic process is the use of electrolysis industrially to refine metals or compounds at a high purity and low cost. Some examples are the Hall-Héroult process used for aluminium, or the production of hydrogen from water. Electrolysis is usually done in bulk using hundreds of sheets of metal connected to an electric power source. In the production of copper, these pure sheets of copper are used as starter material for the cathodes, and are then lowered into a solution such as copper sulphate with the large anodes that are cast from impure (97% pure) copper. The copper from the anodes is electroplated on to the cathodes, while any impurities settle to the bottom of the tank. This forms cathodes of 99.999% pure copper. See also *Electrolysis of water Electrolysis of water, also known as electrochemical water splitting, is the process of using electricity to decompose water into oxygen and hydrogen gas by electrolysis. Hydrogen gas released in this way can be used as ...
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Shell Oil Company
Shell USA, Inc. (formerly Shell Oil Company, Inc.) is the United States-based wholly owned subsidiary of Shell plc, a UK-based transnational corporation " oil major" which is amongst the largest oil companies in the world. Approximately 18,000 Shell employees are based in the U.S. Its U.S. headquarters are in Houston, Texas. Shell USA, including its consolidated companies and its share in equity companies, is one of America's largest oil and natural gas producers, natural gas marketers, gasoline marketers and petrochemical manufacturers. History In 1997, Shell and Texaco entered into two refining/marketing joint ventures. One combined their Midwestern and Western operations and was known as Equilon. The other, known as Motiva Enterprises, combined the Eastern and Gulf Coast operations of Shell Oil and Star Enterprise, itself a joint venture between Saudi Aramco and Texaco. After Texaco merged with Chevron in 2001, Shell purchased Texaco's shares in the joint ventures. In 2002 ...
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Copper(II) Chloride
Copper(II) chloride is the chemical compound with the chemical formula CuCl2. The anhydrous form is yellowish brown but slowly absorbs moisture to form a blue-green dihydrate. Both the anhydrous and the dihydrate forms occur naturally as the very rare minerals tolbachite and eriochalcite, respectively.Marlene C. Morris, Howard F. McMurdie, Eloise H. Evans, Boris Paretzkin, Harry S. Parker, and Nicolas C. Panagiotopoulos (1981) ''Copper chloride hydrate (eriochalcite)'', in Standard X-ray Diffraction Powder PatternsNational Bureau of Standards, Monograph 25, Section 18; page 33. Structure Anhydrous CuCl2 adopts a distorted cadmium iodide structure. In this motif, the copper centers are octahedral. Most copper(II) compounds exhibit distortions from idealized octahedral geometry due to the Jahn-Teller effect, which in this case describes the localization of one d-electron into a molecular orbital that is strongly antibonding with respect to a pair of chloride ligands. In CuCl2·2H ...
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