Cottonization
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Cottonization
Cottonization is a process that adapts flax and hemp fibres for Spinning (textiles), spinning with other Staple (textiles), staple fibres such as cotton or wool. Cottonization removes impurities (non-fibrous materials such as linen or pectin) and shortens the fiber length of flax for subsequent spinning processes. Cottonized fibers are helpful in blending with other staple fibers such as cotton or wool. Process Cottonization can convert flax to short single fibres. These short fibres can be spun similarly to cotton. It includes the process of removing the lignin that holds the hemp fibres together. Lignin gives stalks their rigidity, It acts as a glue that holds the plant cell wall together. Methods Methods of obtaining cottonized fibers are as below: * Mechanical * Chemical * Enzymatic See also * Retting * Plasma treatment (textiles) References

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Retting
Retting is a process employing the action of micro-organisms and moisture on plants to dissolve or rot away much of the cellular tissues and pectins surrounding bast-fibre bundles, and so facilitating separation of the fibre from the stem.retting. (2009). In Encyclopædia Britannica. Retrieved June 03, 2009, from Encyclopædia Britannica Online:http://www.britannica.com/EBchecked/topic/500159/retting It is used in the production of linen from flax stalks and coir from coconut husks. Water retting The most widely practiced method of retting, water retting, is performed by submerging bundles of stalks in water. The water, penetrating to the central stalk portion, swells the inner cells, bursting the outermost layer, thus increasing absorption of both moisture and decay-producing bacteria. Retting time must be carefully judged; under-retting makes separation difficult, and over-retting weakens the fibre. In double retting, a gentle process producing excellent fibre, the stalks are r ...
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Flax
Flax, also known as common flax or linseed, is a flowering plant, ''Linum usitatissimum'', in the family Linaceae. It is cultivated as a food and fiber crop in regions of the world with temperate climates. Textiles made from flax are known in Western countries as linen and are traditionally used for bed sheets, underclothes, and table linen. Its oil is known as linseed oil. In addition to referring to the plant, the word "flax" may refer to the unspun fibers of the flax plant. The plant species is known only as a cultivated plant and appears to have been domesticated just once from the wild species ''Linum bienne'', called pale flax. The plants called "flax" in New Zealand are, by contrast, members of the genus ''Phormium''. Description Several other species in the genus ''Linum'' are similar in appearance to ''L. usitatissimum'', cultivated flax, including some that have similar blue flowers, and others with white, yellow, or red flowers. Some of these are perennial pla ...
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Hemp
Hemp, or industrial hemp, is a botanical class of ''Cannabis sativa'' cultivars grown specifically for industrial or medicinal use. It can be used to make a wide range of products. Along with bamboo, hemp is among the fastest growing plants on Earth. It was also one of the first plants to be spun into usable fiber 50,000 years ago. It can be refined into a variety of commercial items, including paper, rope, textiles, clothing, biodegradable plastics, paint, insulation, biofuel, food, and animal feed. Although chemotype I cannabis and hemp (types II, III, IV, V) are both ''Cannabis sativa'' and contain the psychoactive component tetrahydrocannabinol (THC), they represent distinct cultivar groups, typically with unique phytochemical compositions and uses. Hemp typically has lower concentrations of total THC and may have higher concentrations of cannabidiol (CBD), which potentially mitigates the psychoactive effects of THC. The legality of hemp varies widely among countrie ...
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Spinning (textiles)
Spinning is a twisting technique to form yarn from fibers. The fiber intended is drawn out, twisted, and wound onto a bobbin. A few popular fibers that are spun into yarn other than cotton, which is the most popular, are viscose (the most common form of rayon), and synthetic polyester. Originally done by hand using a spindle whorl, starting in the 500s AD the spinning wheel became the predominant spinning tool across Asia and Europe. The spinning jenny and spinning mule, invented in the late 1700s, made mechanical spinning far more efficient than spinning by hand, and especially made cotton manufacturing one of the most important industries of the Industrial Revolution. Process The yarn issuing from the drafting rollers passes through a thread-guide, round a Ring spinning#How it works, traveller that is free to rotate around a ring, and then onto a tube or bobbin, which is carried on to a Spindle (textiles), spindle, the axis of which passes through a center of the ring. The spin ...
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Staple (textiles)
A staple fiber is a textile fiber of discrete length. The opposite is a filament fiber, which comes in continuous lengths. Staple length is a characteristic fiber length of a sample of staple fibers. It is an essential criterion in yarn spinning aids in cohesion and twisting. Compared to synthetic fibers, natural fibers tend to have different and shorter lengths. The quality of natural fibers like cotton is categorized on staple length such as short, medium, long-staple and, extra long. Gossypium barbadense, one of several cotton species, produces extra-long staple fibers. The staple fibers may be obtained from natural and synthetic sources. In the case of synthetics and blends, the filament yarns are cut to a predetermined length (staple length). ''The filament is <1 mm in maximum cross section (i.e., diameter, in most cases). A filament can be compared ... Manufactured fibers are produced either as continuous infinite length filaments or cut staple of desired length value.
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Cotton
Cotton is a soft, fluffy staple fiber that grows in a boll, or protective case, around the seeds of the cotton plants of the genus ''Gossypium'' in the mallow family Malvaceae. The fiber is almost pure cellulose, and can contain minor percentages of waxes, fats, pectins, and water. Under natural conditions, the cotton bolls will increase the dispersal of the seeds. The plant is a shrub native to tropical and subtropical regions around the world, including the Americas, Africa, Egypt and India. The greatest diversity of wild cotton species is found in Mexico, followed by Australia and Africa. Cotton was independently domesticated in the Old and New Worlds. The fiber is most often spun into yarn or thread and used to make a soft, breathable, and durable textile. The use of cotton for fabric is known to date to prehistoric times; fragments of cotton fabric dated to the fifth millennium BC have been found in the Indus Valley civilization, as well as fabric remnants dated back ...
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Wool
Wool is the textile fibre obtained from sheep and other mammals, especially goats, rabbits, and camelids. The term may also refer to inorganic materials, such as mineral wool and glass wool, that have properties similar to animal wool. As an animal fibre, wool consists of protein together with a small percentage of lipids. This makes it chemically quite distinct from cotton and other plant fibres, which are mainly cellulose. Characteristics Wool is produced by follicles which are small cells located in the skin. These follicles are located in the upper layer of the skin called the epidermis and push down into the second skin layer called the dermis as the wool fibers grow. Follicles can be classed as either primary or secondary follicles. Primary follicles produce three types of fiber: kemp, medullated fibers, and true wool fibers. Secondary follicles only produce true wool fibers. Medullated fibers share nearly identical characteristics to hair and are long but lack c ...
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Lignin
Lignin is a class of complex organic polymers that form key structural materials in the support tissues of most plants. Lignins are particularly important in the formation of cell walls, especially in wood and bark, because they lend rigidity and do not rot easily. Chemically, lignins are polymers made by cross-linking phenolic precursors. History Lignin was first mentioned in 1813 by the Swiss botanist A. P. de Candolle, who described it as a fibrous, tasteless material, insoluble in water and alcohol but soluble in weak alkaline solutions, and which can be precipitated from solution using acid. He named the substance “lignine”, which is derived from the Latin word '' lignum'', meaning wood. It is one of the most abundant organic polymers on Earth, exceeded only by cellulose. Lignin constitutes 30% of non-fossil organic carbon on Earth, and 20 to 35% of the dry mass of wood. Lignin is present in red algae, which suggest that the common ancestor of plants and red algae ...
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Plasma Treatment (textiles)
Plasma treatment is a surface modification process for textiles that imparts various functional properties at a lower cost, with fewer chemical adverse effects, and with a reduced environmental impact all while maintaining important textile properties. Plasma After solid, liquid, and gas, plasma is referred to as the fourth state of matter. Non-thermal and cold plasma are used to modify the surfaces of textiles. Interactions with cold plasma have little effect on the bulk characteristics of textiles. When a cold plasma interacts with a material contained within it (substrate), a variety of events occur, individually or in combination. Four major types of effects are: Cross-linking, etching, functionalization, and the formation of a deposit on the substrate's surface. Advantages Plasma treatment in textiles can produce various functional properties, such as antimicrobial textiles, and water repellent textiles. In comparison to conventional finishing procedures, plasmas h ...
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Textile Techniques
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and Nonwoven, non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to Bulletproof vest, bulletproof jackets, spacesuits, and Medical gown, doctor's gowns. Textiles are divided into two groups: Domestic purposes [consumer textiles] and technical textiles. In consumer textiles, Aesthetics (textile), aesthetics and Textile performance#Comfort, comfort are the most important factors, but in technical textiles, Textile performance#Properties, functional properties are the priority. Geotex ...
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