Batch Dyeing
Batch dyeing (exhaust dyeing) is a method of dyeing a textile material. The method involves the gradual transfer of dye from a dye bath to the textile material in the same piece of equipment. The various methods of batch dyeing result from the type of machine used in the dyeing process. Common machinery used in the batch dyeing process include the jigger dyeing machine, winch dyeing machine, jet dyeing machine and beam dyeing machine. Principles The principle of batch dyeing is the migration of dye molecules from the dye solution into the piece of fabric. This is done until the fabric reaches full exhaustion, all within the same 'batch'. The time taken as well as the depth of colour achieved in the batch dyeing process is dependent upon the different control factors of the process. These influencing factors are typically the temperature of the dye liquor, the specific liquor ratio and the method of agitation used. The specific liquor ratio is the ratio between the weight of th ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |
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Dyeing
Dyeing is the application of dyes or pigments on textile materials such as fibers, yarns, and fabrics with the goal of achieving color with desired color fastness. Dyeing is normally done in a special solution containing dyes and particular chemical material. Dye molecules are fixed to the fiber by absorption, diffusion, or bonding with temperature and time being key controlling factors. The bond between dye molecule and fiber may be strong or weak, depending on the dye used. Dyeing and printing are different applications; in printing, color is applied to a localized area with desired patterns. In dyeing, it is applied to the entire textile. The primary source of dye, historically, has been nature, with the dyes being extracted from animals or plants. Since the mid-19th century, however, humans have produced artificial dyes to achieve a broader range of colors and to render the dyes more stable to washing and general use. Different classes of dyes are used for different types ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |
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Tube (fluid Conveyance)
A tube, or tubing, is a long hollow cylinder used for moving fluids (liquids or gases) or to protect electrical or optical cables and wires. The terms "pipe" and "tube" are almost interchangeable, although minor distinctions exist — generally, a tube has tighter engineering requirements than a pipe. Both pipe and tube imply a level of rigidity and permanence, whereas a hose is usually portable and flexible. A tube and pipe may be specified by standard pipe size designations, ''e.g.'', nominal pipe size, or by nominal outside or inside diameter and/or wall thickness. The actual dimensions of pipe are usually not the nominal dimensions: A 1-inch pipe will not actually measure 1 inch in either outside or inside diameter, whereas many types of tubing are specified by actual inside diameter, outside diameter, or wall thickness. Manufacture There are three classes of manufactured tubing: seamless, as-welded or electric resistant welded (ERW), and drawn-over-mandre ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |
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Perforation
A perforation is a small hole in a thin material or web. There is usually more than one perforation in an organized fashion, where all of the holes collectively are called a ''perforation''. The process of creating perforations is called perforating, which involves puncturing the workpiece with a tool. Perforations are usually used to allow easy separation of two sections of the material, such as allowing paper to be torn easily along the line. Packaging with perforations in paperboard or plastic film is easy for consumers to open. Other purposes include filtrating fluids, sound deadening, allowing light or fluids to pass through, and to create an aesthetic design. Various applications include plastic films to allow the packages to breathe, medical films, micro perforated plate and sound and vapor barriers. Processes Pins and needles Rotary pinned perforation rollers are precision tools that can be used to perforate a wide variety of materials. The pins or needles can be ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |
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Autoclave (industrial)
An autoclave is a machine used to carry out industrial and scientific processes requiring elevated temperature and pressure in relation to ambient pressure and/or temperature. Autoclaves are used before surgical procedures to perform sterilization and in the chemical industry to cure coatings and vulcanize rubber and for hydrothermal synthesis. Industrial autoclaves are used in industrial applications, especially in the manufacturing of composites. Many autoclaves are used to sterilize equipment and supplies by subjecting them to pressurized saturated steam at for around 30-60 minutes at a pressure of 15 psi (103 kPa or 1.02 atm) depending on the size of the load and the contents. The autoclave was invented by Charles Chamberland in 1879, although a precursor known as the steam digester was created by Denis Papin in 1679. The name comes from Greek ''auto-'', ultimately meaning self, and Latin ''clavis'' meaning key, thus a self-locking device. Uses Sterilization autoclav ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |
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Knitted Fabric
Knitted fabric is a textile that results from knitting, the process of inter-looping of yarns or inter-meshing of loops. Its properties are distinct from woven fabric in that it is more flexible and can be more readily constructed into smaller pieces, making it ideal for socks and hats. Weft-knit and warp-knit fabric There are two basic varieties of knit fabric: weft-knit and warp-knit fabric. Warp-knitted fabrics such as tricot and milanese are resistant to runs, and are commonly used in lingerie. Weft-knit fabrics are easier to make and more common. When cut, they will unravel (run) unless repaired. Warp-knit fabrics are resistant to runs and relatively easy to sew. Raschel lace—the most common type of machine made lace—is a warp knit fabric but using many more guide-bars (12+) than the usual machines which mostly have three or four bars. (14+) Structure of knitted fabrics Courses and wales In weaving, threads are always straight, running parallel either length ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |
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Woolen
Woolen (American English) or woollen (Commonwealth English) is a type of yarn made from carded wool. Woolen yarn is soft, light, stretchy, and full of air. It is thus a good insulator, and makes a good knitting yarn. Woolen yarn is in contrast to worsted yarn, in which the fibers are combed to lie parallel rather than carded, producing a hard, strong yarn.Burnham (1980), p. 191 Commercial manufacture The woolen and worsted process both require that the wool (and other similar animal fibres, cashmere, camel, etc.) be cleaned before mechanical processing. Woolen and worsted nomenclatures apply only to the textile processing of animal fibres, but it has become common to include fibre blends under these terms. The resultant fabrics will be classified as being either woolen or worsted, but this designation is assigned during fiber processing and yarn formation, not in the cloth or finished garment. A woven woolen fabric is one which is subjected to fabric finishing techniques de ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |
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Winch Dyeing Machine
A Winch machine or winch dyeing machine is a type of dyeing machine suitable for piece dyeing. A winch is a simple machine. It is equipped with a winch to guide the fabric from the vat. It has a straight front and a curved back. Long lengths are pulled over the winch and sewn together to form an endless rope. The winch dyeing machine allows fabric ropes pulled from the front and dropping back into the dye liquor. The winch or beck dyeing machine is one of the oldest forms. Principle and parameters Winch machine is a high liquor dyeing machine operating at 1:20 (MLR) and a maximum temperature of 98 degrees Celsius. In a winch dyeing, the fabric remains in movement while the dye liquor stays stationary similar to a jigger but with lesser stress on the materials. Hence, suitable for delicate textures and fabric types such as knitted fabrics. Chemicals and dyes dosed in the front portion that travels and get mixed in the entire vat. According to the size of the machine many number ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |
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Woven Fabric
Woven fabric is any textile formed by weaving. Woven fabrics are often created on a loom, and made of many threads woven on a warp and a weft. Technically, a woven fabric is any fabric made by interlacing two or more threads at right angles to one another. Woven fabrics can be made of both natural and synthetic fibres, and are often made from a mixture of both. E.g. 100% Cotton or 80% Cotton & 20% polyester. 60% spandex and 40% cotton could also be woven together. Woven fabric is typically used in clothing, garments, for decoration, furniture or covering purposes such as carpets. In the Midwest, it is popular to have woven wicker furniture in sitting areas such as a patio or a dining room. Qualities Woven fabrics only stretch diagonally on the bias directions (between the warp and weft directions), unless the threads used are elastic. Woven fabric cloth usually frays at the edges, unless techniques are used to counter it, such as the use of pinking shears or hemming. Different com ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |
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Condensation
Condensation is the change of the state of matter from the gas phase into the liquid phase, and is the reverse of vaporization. The word most often refers to the water cycle. It can also be defined as the change in the state of water vapor to liquid water when in contact with a liquid or solid surface or cloud condensation nuclei within the atmosphere. When the transition happens from the gaseous phase into the solid phase directly, the change is called deposition. Initiation Condensation is initiated by the formation of atomic/molecular clusters of that species within its gaseous volume—like rain drop or snow flake formation within clouds—or at the contact between such gaseous phase and a liquid or solid surface. In clouds, this can be catalyzed by water-nucleating proteins, produced by atmospheric microbes, which are capable of binding gaseous or liquid water molecules. Reversibility scenarios A few distinct reversibility scenarios emerge here with respect to the n ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |
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Textile
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns. Textiles are divided into two groups: Domestic purposes onsumer textilesand technical textiles. In consumer textiles, aesthetics and comfort are the most important factors, but in technical textiles, functional properties are the priority. Geotextiles, industrial textiles, medical textiles, and many other areas are examples of technical textiles, whereas clothing and ... [...More Info...]       [...Related Items...]     OR:     [Wikipedia]   [Google]   [Baidu]   |