3S Supersonic Gas Separation
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3S Supersonic Gas Separation
Supersonic gas separation is a technology to remove one or several gaseous components out of a mixed gas (typically raw natural gas). The process condensates the target components by cooling the gas through expansion in a Laval nozzle and then separates the condensates from the dried gas through an integrated cyclonic gas/liquid separator. The separator is only using a part of the field pressure as energy and has technical and commercial advantages when compared to commonly used conventional technologies. Background Raw natural gas out of a well is usually not a salable product but a mix of various hydro-carbonic gases with other gases, liquids and solid contaminants. This raw gas needs gas conditioning to get it ready for pipeline transport and processing in a gas processing plant to separate it into its components.Some of the common processing steps are CO2 removal, dehydration, LPG extraction, dew-pointing. Technologies used to achieve these steps are adsorption, absorption, ...
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Natural Gas
Natural gas (also called fossil gas or simply gas) is a naturally occurring mixture of gaseous hydrocarbons consisting primarily of methane in addition to various smaller amounts of other higher alkanes. Low levels of trace gases like carbon dioxide, nitrogen, hydrogen sulfide, and helium are also usually present. Natural gas is colorless and odorless, so odorizers such as mercaptan (which smells like sulfur or rotten eggs) are commonly added to natural gas supplies for safety so that leaks can be readily detected. Natural gas is a fossil fuel and non-renewable resource that is formed when layers of organic matter (primarily marine microorganisms) decompose under anaerobic conditions and are subjected to intense heat and pressure underground over millions of years. The energy that the decayed organisms originally obtained from the sun via photosynthesis is stored as chemical energy within the molecules of methane and other hydrocarbons. Natural gas can be burned fo ...
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Isentropic
In thermodynamics, an isentropic process is an idealized thermodynamic process that is both adiabatic and reversible. The work transfers of the system are frictionless, and there is no net transfer of heat or matter. Such an idealized process is useful in engineering as a model of and basis of comparison for real processes. This process is idealized because reversible processes do not occur in reality; thinking of a process as both adiabatic and reversible would show that the initial and final entropies are the same, thus, the reason it is called isentropic (entropy does not change). Thermodynamic processes are named based on the effect they would have on the system (ex. isovolumetric: constant volume, isenthalpic: constant enthalpy). Even though in reality it is not necessarily possible to carry out an isentropic process, some may be approximated as such. The word "isentropic" can be interpreted in another way, since its meaning is deducible from its etymology. It means a pr ...
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Hydrogen Sulfide
Hydrogen sulfide is a chemical compound with the formula . It is a colorless chalcogen-hydride gas, and is poisonous, corrosive, and flammable, with trace amounts in ambient atmosphere having a characteristic foul odor of rotten eggs. The underground mine gas term for foul-smelling hydrogen sulfide-rich gas mixtures is ''stinkdamp''. Swedish chemist Carl Wilhelm Scheele is credited with having discovered the chemical composition of purified hydrogen sulfide in 1777. The British English spelling of this compound is hydrogen sulphide, a spelling no longer recommended by the Royal Society of Chemistry or the International Union of Pure and Applied Chemistry. Hydrogen sulfide is toxic to humans and most other animals by inhibiting cellular respiration in a manner similar to hydrogen cyanide. When it is inhaled or it or its salts are ingested in high amounts, damage to organs occurs rapidly with symptoms ranging from breathing difficulties to convulsions and death. Despite this, the ...
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Acid Gas
Acid gas is a particular typology of natural gas or any other gas mixture containing significant quantities of hydrogen sulfide (H2S), carbon dioxide (CO2), or similar acidic gases. A gas is determined to be acidic or not after it is mixed with water. The pH scale ranges from 0 to 14, anything above 7 is basic while anything below 7 is acidic. Water has a neutral pH of 7 so once a gas is mixed with water, if the resulting mixture has a pH of less than 7 that means it is an acidic gas. The term/s ''acid gas'' and ''sour gas'' are often incorrectly treated as synonyms. Strictly speaking, a sour gas is any gas that specifically contains hydrogen sulfide in significant amounts; an acid gas is any gas that contains significant amounts of acidic gases such as carbon dioxide (CO2) or hydrogen sulfide. Thus, carbon dioxide by itself is an acid gas but not a sour gas. Dangers of acid gas Once a process burns a gas containing an acidic mixture, that acid gas is released into the atmosphere. T ...
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Liquefied Petroleum Gas
Liquefied petroleum gas (LPG or LP gas) is a fuel gas which contains a flammable mixture of hydrocarbon gases, specifically propane, propylene, butylene, isobutane and n-butane. LPG is used as a fuel gas in heating appliances, cooking equipment, and vehicles. It is increasingly used as an aerosol propellant and a refrigerant, replacing chlorofluorocarbons in an effort to reduce damage to the ozone layer. When specifically used as a vehicle fuel, it is often referred to as autogas or even just as gas. Varieties of LPG that are bought and sold include mixes that are mostly propane (), mostly butane (), and, most commonly, mixes including both propane and butane. In the northern hemisphere winter, the mixes contain more propane, while in summer, they contain more butane. In the United States, mainly two grades of LPG are sold: commercial propane and HD-5. These specifications are published by the Gas Processors Association (GPA) and the American Society of Testing and Ma ...
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Diffuser (thermodynamics)
A diffuser is "a device for reducing the velocity and increasing the static pressure of a fluid passing through a system”. The fluid's static pressure rise as it passes through a duct is commonly referred to as pressure recovery. In contrast, a nozzle is used to increase the discharge velocity and lower the pressure of a fluid passing through it. Frictional effects during analysis can sometimes be important, but usually they are neglected. Ducts containing fluids flowing at low velocity can usually be analyzed using Bernoulli's principle. Analyzing ducts flowing at higher velocities with Mach numbers in excess of 0.3 usually require compressible flow relations. A typical subsonic diffuser is a duct that increases in area in the direction of flow. As the area increases, fluid velocity decreases, and static pressure rises. Supersonic Diffusers A supersonic diffuser is a duct that decreases in area in the direction of flow which causes the fluid temperature, pressure, and densi ...
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Cyclonic Separation
Cyclonic separation is a method of removing particulates from an air, gas or liquid stream, without the use of filters, through vortex separation. When removing particulate matter from liquid, a hydrocyclone is used; while from gas, a gas cyclone is used. Rotational effects and gravity are used to separate mixtures of solids and fluids. The method can also be used to separate fine droplets of liquid from a gaseous stream. A high speed rotating (air)flow is established within a cylindrical or conical container called a cyclone. Air flows in a helical pattern, beginning at the top (wide end) of the cyclone and ending at the bottom (narrow) end before exiting the cyclone in a straight stream through the center of the cyclone and out the top. Larger (denser) particles in the rotating stream have too much inertia to follow the tight curve of the stream, and thus strike the outside wall, then fall to the bottom of the cyclone where they can be removed. In a conical system, as the ro ...
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Condensation
Condensation is the change of the state of matter from the gas phase into the liquid phase, and is the reverse of vaporization. The word most often refers to the water cycle. It can also be defined as the change in the state of water vapor to liquid water when in contact with a liquid or solid surface or cloud condensation nuclei within the atmosphere. When the transition happens from the gaseous phase into the solid phase directly, the change is called deposition. Initiation Condensation is initiated by the formation of atomic/molecular clusters of that species within its gaseous volume—like rain drop or snow flake formation within clouds—or at the contact between such gaseous phase and a liquid or solid surface. In clouds, this can be catalyzed by water-nucleating proteins, produced by atmospheric microbes, which are capable of binding gaseous or liquid water molecules. Reversibility scenarios A few distinct reversibility scenarios emerge here with respect to the n ...
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De Laval Nozzle
A de Laval nozzle (or convergent-divergent nozzle, CD nozzle or con-di nozzle) is a tube which is pinched in the middle, making a carefully balanced, asymmetric hourglass shape. It is used to accelerate a compressible fluid to supersonic speeds in the axial (thrust) direction, by converting the thermal energy of the flow into kinetic energy. De Laval nozzles are widely used in some types of steam turbines and rocket engine nozzles. It also sees use in supersonic jet engines. Similar flow properties have been applied to jet streams within astrophysics. History Giovanni Battista Venturi designed converging-diverging tubes known as Venturi tubes to experiment the effects in fluid pressure reduction while flowing through chokes (Venturi effect). German engineer and inventor Ernst Körting supposedly switched to a converging-diverging nozzle in his steam jet pumps by 1878 after using convergent nozzles but these nozzles remained a company secret. Later, Swedish engineer Gustaf de ...
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Laval Nozzle
A de Laval nozzle (or convergent-divergent nozzle, CD nozzle or con-di nozzle) is a tube which is pinched in the middle, making a carefully balanced, asymmetric hourglass shape. It is used to accelerate a compressible fluid to supersonic speeds in the axial (thrust) direction, by converting the thermal energy of the flow into kinetic energy. De Laval nozzles are widely used in some types of steam turbines and rocket engine nozzles. It also sees use in supersonic jet engines. Similar flow properties have been applied to jet streams within astrophysics. History Giovanni Battista Venturi designed converging-diverging tubes known as Venturi tubes to experiment the effects in fluid pressure reduction while flowing through chokes (Venturi effect). German engineer and inventor Ernst Körting supposedly switched to a converging-diverging nozzle in his steam jet pumps by 1878 after using convergent nozzles but these nozzles remained a company secret. Later, Swedish engineer Gustaf de ...
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Turboexpander
A turboexpander, also referred to as a turbo-expander or an expansion turbine, is a centrifugal or axial-flow turbine, through which a high-pressure gas is expanded to produce work that is often used to drive a compressor or generator. Because work is extracted from the expanding high-pressure gas, the expansion is approximated by an isentropic process (i.e., a constant-entropy process), and the low-pressure exhaust gas from the turbine is at a very low temperature, −150 °C or less, depending upon the operating pressure and gas properties. Partial liquefaction of the expanded gas is not uncommon. Turboexpanders are widely used as sources of refrigeration in industrial processes such as the extraction of ethane and natural-gas liquids (NGLs) from natural gas, the liquefaction of gases (such as oxygen, nitrogen, helium, argon and krypton) and other low-temperature processes. Turboexpanders currently in operation range in size from about 750 W to about 7.5 MW (1 hp to ...
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