Acid gas is a particular typology of
natural gas
Natural gas (also called fossil gas or simply gas) is a naturally occurring mixture of gaseous hydrocarbons consisting primarily of methane in addition to various smaller amounts of other higher alkanes. Low levels of trace gases like carbo ...
or any other
gas
Gas is one of the four fundamental states of matter (the others being solid, liquid, and plasma).
A pure gas may be made up of individual atoms (e.g. a noble gas like neon), elemental molecules made from one type of atom (e.g. oxygen), or ...
mixture
In chemistry, a mixture is a material made up of two or more different chemical substances which are not chemically bonded. A mixture is the physical combination of two or more substances in which the identities are retained and are mixed in the ...
containing significant quantities of
hydrogen sulfide
Hydrogen sulfide is a chemical compound with the formula . It is a colorless chalcogen-hydride gas, and is poisonous, corrosive, and flammable, with trace amounts in ambient atmosphere having a characteristic foul odor of rotten eggs. The unde ...
(H
2S),
carbon dioxide
Carbon dioxide (chemical formula ) is a chemical compound made up of molecules that each have one carbon atom covalently double bonded to two oxygen atoms. It is found in the gas state at room temperature. In the air, carbon dioxide is transpar ...
(CO
2), or similar
acid
In computer science, ACID ( atomicity, consistency, isolation, durability) is a set of properties of database transactions intended to guarantee data validity despite errors, power failures, and other mishaps. In the context of databases, a sequ ...
ic gases. A gas is determined to be
acidic
In computer science, ACID ( atomicity, consistency, isolation, durability) is a set of properties of database transactions intended to guarantee data validity despite errors, power failures, and other mishaps. In the context of databases, a sequ ...
or not after it is mixed with water. The
pH scale
In chemistry, pH (), historically denoting "potential of hydrogen" (or "power of hydrogen"), is a scale used to specify the acidity or basicity of an aqueous solution. Acidic solutions (solutions with higher concentrations of ions) are me ...
ranges from 0 to 14, anything above 7 is basic while anything below 7 is acidic. Water has a neutral pH of 7 so once a gas is mixed with water, if the resulting mixture has a pH of less than 7 that means it is an acidic gas.
The term/s ''acid gas'' and ''
sour gas
Sour gas is natural gas or any other gas containing significant amounts of hydrogen sulfide (H2S).
Natural gas is usually considered sour if there are more than 5.7 milligrams of H2S per cubic meter of natural gas, which is equivalent to approxim ...
'' are often incorrectly treated as synonyms. Strictly speaking, a sour gas is any gas that specifically contains hydrogen sulfide in significant amounts; an acid gas is any gas that contains significant amounts of
acidic
In computer science, ACID ( atomicity, consistency, isolation, durability) is a set of properties of database transactions intended to guarantee data validity despite errors, power failures, and other mishaps. In the context of databases, a sequ ...
gases such as
carbon dioxide
Carbon dioxide (chemical formula ) is a chemical compound made up of molecules that each have one carbon atom covalently double bonded to two oxygen atoms. It is found in the gas state at room temperature. In the air, carbon dioxide is transpar ...
(CO
2) or hydrogen sulfide. Thus, carbon dioxide by itself is an acid gas but not a sour gas.
Dangers of acid gas
Once a process burns a gas containing an acidic mixture, that acid gas is released into the atmosphere. This causes one of manufacturing's most detrimental effects on the environment,
acid rain
Acid rain is rain or any other form of precipitation that is unusually acidic, meaning that it has elevated levels of hydrogen ions (low pH). Most water, including drinking water, has a neutral pH that exists between 6.5 and 8.5, but acid ...
. The acidic gases burned from one
power plant
A power station, also referred to as a power plant and sometimes generating station or generating plant, is an industrial facility for the generation of electric power. Power stations are generally connected to an electrical grid.
Many pow ...
can travel hundreds of miles after the gas mixes with water molecules in the atmosphere. The compounds then fall to the earth again in different forms of precipitation (acid rain) and can cause respiratory health issues in humans, kill plants and wildlife, erode structures and buildings, and contaminate water sources.
Acid gases are also hazardous in other ways than polluting the environment. Acid gases can be extremely
flammable
A combustible material is something that can burn (i.e., ''combust'') in air. A combustible material is flammable if it ignites easily at ambient temperatures. In other words, a combustible material ignites with some effort and a flammable mat ...
and
explosive
An explosive (or explosive material) is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An expl ...
under pressure so keep them away from heat, sparks, or open flames.
Hydrogen sulfide is a
toxic
Toxicity is the degree to which a chemical substance or a particular mixture of substances can damage an organism. Toxicity can refer to the effect on a whole organism, such as an animal, bacterium, or plant, as well as the effect on a subst ...
gas, it can cause breathing problems and asphyxiation. It also is very corrosive to metals
which restricts the materials that can be used for
piping
Within industry, piping is a system of pipes used to convey fluids (liquids and gases) from one location to another. The engineering discipline of piping design studies the efficient transport of fluid.
Industrial process piping (and accompan ...
and other equipment for handling sour gas, as many metals are sensitive to
sulfide stress cracking
Sulfide stress cracking (SSC) is a form of hydrogen embrittlement which is a cathodic cracking mechanism. It should not be confused with the term stress corrosion cracking which is an anodic cracking mechanism. Susceptible alloys, especially steel ...
.
Carbon dioxide at concentrations of 7% to 10.1% causes dizziness, headache, visual and hearing dysfunction, and unconsciousness within a few minutes to an hour. Concentrations above 17% are lethal when exposed for more than one minute.
Processing and safety
Before a raw natural gas containing hydrogen sulfide and/or carbon dioxide can be used, the raw gas must be treated to reduce impurities to acceptable levels and this is commonly done with an
amine gas treating
Amine gas treating, also known as amine scrubbing, gas sweetening and acid gas removal, refers to a group of processes that use aqueous solutions of various alkylamines (commonly referred to simply as amines) to remove hydrogen sulfide (H2S) and c ...
process. There are physical and chemical absorption processes to removing the toxic properties of these gases, both of which involve the
syngas
Syngas, or synthesis gas, is a mixture of hydrogen and carbon monoxide, in various ratios. The gas often contains some carbon dioxide and methane. It is principly used for producing ammonia or methanol. Syngas is combustible and can be used as ...
being washed with a lean solvent in an absorber to remove the H
2S. Once the toxic gas leaves the bottom of the absorber it is sent to a regenerator where the solution is further stripped with steam under extremely lower pressures to remover the
sulfur
Sulfur (or sulphur in British English) is a chemical element with the symbol S and atomic number 16. It is abundant, multivalent and nonmetallic. Under normal conditions, sulfur atoms form cyclic octatomic molecules with a chemical formula ...
from the gas.
[{{Cite web, url=https://netl.doe.gov/research/coal/energy-systems/gasification/gasifipedia/agr#:~:text=Acid%20gases%20produced%20in%20gasification,carbon%20dioxide%20(CO2).&text=Conventional%20processes%20for%20removing%20acid,solvent%20in%20an%20absorber%20column., title=6.2.1. Acid Gas Removal (AGR)] The removed H
2S is most often subsequently converted to by-product elemental
sulfur
Sulfur (or sulphur in British English) is a chemical element with the symbol S and atomic number 16. It is abundant, multivalent and nonmetallic. Under normal conditions, sulfur atoms form cyclic octatomic molecules with a chemical formula ...
in a
Claus process
The Claus process is the most significant gas desulfurizing process, recovering elemental sulfur from gaseous hydrogen sulfide. First patented in 1883 by the chemist Carl Friedrich Claus, the Claus process has become the industry standard.
Th ...
or alternatively converted to valuable
sulfuric acid
Sulfuric acid (American spelling and the preferred IUPAC name) or sulphuric acid ( Commonwealth spelling), known in antiquity as oil of vitriol, is a mineral acid composed of the elements sulfur, oxygen and hydrogen, with the molecular formu ...
in a
WSA Process
The wet sulfuric acid process (WSA process) is a gas desulfurization process. After Danish company Haldor Topsoe introduced this technology in 1987, it has been recognized as a process for recovering sulfur from various process gases in the form ...
unit.
Processes within oil refineries or
natural-gas processing
Natural-gas processing is a range of industrial processes designed to purify raw natural gas by removing impurities, contaminants and higher molecular mass hydrocarbons to produce what is known as ''pipeline quality'' dry natural gas. Natural gas ...
plants that remove
mercaptan
In organic chemistry, a thiol (; ), or thiol derivative, is any organosulfur compound of the form , where R represents an alkyl or other organic substituent. The functional group itself is referred to as either a thiol group or a sulfhydryl gro ...
s and/or hydrogen sulfide are commonly referred to as 'sweetening' processes because they result in products which no longer have the sour, foul odors of mercaptans and hydrogen sulfide.
See also
*
Oil refinery
An oil refinery or petroleum refinery is an industrial process plant where petroleum (crude oil) is transformed and refined into useful products such as gasoline (petrol), diesel fuel, asphalt base, fuel oils, heating oil, kerosene, lique ...
*
Rectisol Rectisol is the trade name for an acid gas removal process that uses methanol as a solvent to separate acid gases such as hydrogen sulfide and carbon dioxide from valuable feed gas streams. By doing so, the feed gas is made more suitable for combus ...
*
Selexol
Selexol is the trade name for an acid gas removal solvent that can separate acid gases such as hydrogen sulfide and carbon dioxide from feed gas streams such as synthesis gas produced by gasification of coal, coke, or heavy hydrocarbon oils. By ...
References
Natural gas
Oil refining
Industrial gases