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Metal Powder
Metal powder is a metal that has been broken down into a powder form. Metals that can be found in powder form include aluminium powder, nickel powder, iron powder and many more. There are four different ways metals can be broken down into this powder form: * Direct reduction * Gas atomization * Ultrasonic atomization * Liquid atomization * Centrifugal atomization Processes The following processes can be used to produce metal powder: # Direct reduction is the result of blending carbon with iron oxide ore, heating the mixture, removing the sponge iron from the carbon, grinding it, annealing it, and regrinding to make the powder form usable for manufacturing. # Gas atomization occurs when a molten metal is passed through a passageway to a gas-filled chamber that cools the metal. As it falls, it is collected and annealed into a powder. # Ultrasonic metal atomization uses high-frequency sound waves to break molten metal into uniformly spherical droplets. It offers precise partic ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Iron Powder
Iron powder has several uses; for example production of magnetic alloys and certain types of steels. Iron powder is formed as a whole from several other iron particles. The particle sizes vary anywhere from 20-200 μm. The iron properties differ depending on the production method and history of a specific iron powder. There are three types of iron powder classifications: reduced iron powder, atomized powder, and electrolytic iron powder. Each type is used in various applications depending on their properties. There is very little difference in the visual appearances of reduced iron powder and atomized iron powder. Applications Automobiles Most iron powders are used for automobile parts. Engine parts * Cam shaft pulley * Cam shaft sprocket * Crank shaft pulley * Crank shaft sprocket * Cap crank bearing * Valve guide * Valve seat * Rocker arm chip * Oil pump inner rotor * Oil pump outer rotor Steering parts, suspension, and brake parts * Power steering rotor cam ring * Pre ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Raney Nickel
Raney nickel , also called spongy nickel, is a fine-grained solid composed mostly of nickel derived from a nickel–aluminium alloy. Several grades are known, of which most are gray solids. Some are pyrophoric, but most are used as air-stable slurries. Raney nickel is used as a reagent and as a catalyst in organic chemistry. It was developed in 1926 by American engineer Murray Raney for the hydrogenation of vegetable oils. Raney Nickel is a registered trademark of W. R. Grace and Company. Other major producers are Evonik and Johnson Matthey. Preparation Alloy preparation The Ni–Al alloy is prepared by dissolving nickel in molten aluminium followed by cooling ("quenching"). Depending on the Ni:Al ratio, quenching produces a number of different phases. During the quenching procedure, small amounts of a third metal, such as zinc or chromium, are added to enhance the activity of the resulting catalyst. This third metal is called a "Promoter (catalysis), promoter". The promoter ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Sintering
Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plastics, and other materials. The atoms/molecules in the sintered material diffuse across the boundaries of the particles, fusing the particles together and creating a solid piece. Since the sintering temperature does not have to reach the melting point of the material, sintering is often chosen as the shaping process for materials with extremely high melting points, such as tungsten and molybdenum. The study of sintering in metallurgy, metallurgical powder-related processes is known as powder metallurgy. An example of sintering can be observed when ice cubes in a glass of water adhere to each other, which is driven by the temperature difference between the water and the ice. Examples of pressure-driven sintering are the compacting of snowfa ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Pressing (metalworking)
Stamping (also known as pressing) is the process of placing flat sheet metal in either blank or coil form into a stamping press where a tool and die surface forms the metal into a net shape. Stamping includes a variety of sheet-metal forming manufacturing processes, such as punching using a machine press or stamping press, blanking, embossing, bending, flanging, and coining. This could be a single stage operation where every stroke of the press produces the desired form on the sheet metal part, or could occur through a series of stages. The process is usually carried out on sheet metal, but can also be used on other materials, such as polystyrene. Progressive dies are commonly fed from a coil of steel, coil reel for unwinding of coil to a straightener to level the coil and then into a feeder which advances the material into the press and die at a predetermined feed length. Depending on part complexity, the number of stations in the die can be determined. Stamping is usually d ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Powder Metallurgy
Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes are sometimes used to reduce or eliminate the need for subtractive manufacturing, subtractive processes in manufacturing, lowering material losses and reducing the cost of the final product. This occurs especially often with small metal parts, like gears for small machines. Some porous products, allowing liquid or gas to permeate them, are produced in this way. They are also used when melting a material is impractical, due to it having a high melting point, or an alloy of two mutually insoluble materials, such as a mixture of copper and graphite. In this way, powder metallurgy can be used to make unique materials impossible to get from melting or forming in other ways. A very important product of this type is tungsten carbide. Tungsten carbide is used to cut and form other metals and is made from tungsten carbide particles bonded with cobalt. Tu ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metal Swarf
Metal swarf, also known as chips or by other process-specific names (such as turnings, filings, or shavings), are pieces of metal that are the debris or waste resulting from machining or similar subtractive (material-removing) manufacturing processes. Metal swarf can be small particles (such as the gritty swarf from grinding metal) or long, stringy tendrils (such as the springy chips from turning tough metals). Cutting hazards and safety precautions Cuts, splinters, punctures, airborne chips Chips can be extremely sharp, and this creates a safety problem, as they can cause serious injuries if not handled correctly. Depending on the composition of the material, it can persist in the environment for a long time before degrading. This, combined with the small size of some chips (e.g. those of brass or bronze), allows them to disperse widely by piggy-backing on soft materials and also to penetrate the skin as deep splinters. It is standard training for machinists, and usually a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Implant (medicine)
An implant is a medical device manufactured to replace a missing biological structure, support a damaged biological structure, or enhance an existing biological structure. For example, an implant may be a rod, used to strengthen weak bones. Medical implants are human-made devices, in contrast to a transplant, which is a transplanted biomedical tissue. The surface of implants that contact the body might be made of a biomedical material such as titanium, silicone, or apatite depending on what is the most functional. In 2018, for example, American Elements developed a nickel alloy powder for 3D printing robust, long-lasting, and biocompatible medical implants. In some cases implants contain electronics, e.g. artificial pacemaker and cochlear implants. Some implants are bioactive, such as subcutaneous drug delivery devices in the form of implantable pills or drug-eluting stents. Applications Implants can roughly be categorized into groups by application: Sensory and neurolo ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Aerospace
Aerospace is a term used to collectively refer to the atmosphere and outer space. Aerospace activity is very diverse, with a multitude of commercial, industrial, and military applications. Aerospace engineering consists of aeronautics and astronautics. Aerospace organizations research, design, manufacture, operate, maintain, and repair both aircraft and spacecraft. The border between space and the atmosphere has been proposed as above the ground according to the physical explanation that the air density is too low for a lifting body to generate meaningful lift force without exceeding orbital velocity. This border has been called the Kármán line. Overview In most industrial countries, the aerospace industry is a co-operation of the public and private sectors. For example, several states have a civilian space program funded by the government, such as NASA, National Aeronautics and Space Administration in the United States, European Space Agency in Europe, the Canadian Space A ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Titanium Powder
Titanium powder metallurgy (P/M) offers the possibility of creating net shape or near net shape parts without the material loss and cost associated with having to machine intricate components from wrought billet. Powders can be produced by the blended elemental technique or by pre-alloying and then consolidated by metal injection moulding, hot isostatic pressing, direct powder rolling or laser engineered net shaping. Titanium powder is used in aerospace, medical implants, 3D printing, powder metallurgy, and surface coatings due to its strength, low weight, and corrosion resistance. It also plays a vital role in energy generation, sports equipment, and as a catalyst in chemical processes. Blended elemental technique (BE) The traditional technique of titanium production is via the Kroll process which involves chlorination of TiO2 ore in the presence of carbon and reacting the resulting TiCl4 with magnesium to produce titanium sponge. These processes take place at temperatures as ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Platinum Black
Platinum black (Pt black) is a fine powder of platinum with good catalytic properties. The name of platinum black is due to its black color. It is used in many ways; as a thin film electrode, a fuel cell membrane catalyst, or as a catalytic ignition of flammable gases for "self-lighting" gas lamps, ovens, and stove burners. Uses Thin film electrode Platinum black is widely used as a thin film covering solid platinum metal, forming platinum electrodes for applications in electrochemistry. The process of covering platinum electrodes with such a layer of platinum black is called "platinization of platinum". The platinized platinum has a true surface area much higher than the geometrical surface area of the electrode and, therefore, exhibits action superior to that of shiny platinum. Fuel cell membrane catalyst Platinum black powder is used as a catalyst in proton-exchange membrane fuel cells. In common practice, the platinum black is either sprayed using an ultrasonic nozzle or hot- ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Ceramic
A ceramic is any of the various hard, brittle, heat-resistant, and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porcelain, and brick. The earliest ceramics made by humans were fired clay bricks used for building house walls and other structures. Other pottery objects such as pots, vessels, vases and figurines were made from clay, either by itself or mixed with other materials like silica, hardened by sintering in fire. Later, ceramics were glazed and fired to create smooth, colored surfaces, decreasing porosity through the use of glassy, amorphous ceramic coatings on top of the crystalline ceramic substrates. Ceramics now include domestic, industrial, and building products, as well as a wide range of materials developed for use in advanced ceramic engineering, such as semiconductors. The word '' ceramic'' comes from the Ancient Greek word (), meaning ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Metal
A metal () is a material that, when polished or fractured, shows a lustrous appearance, and conducts electrical resistivity and conductivity, electricity and thermal conductivity, heat relatively well. These properties are all associated with having electrons available at the Fermi level, as against nonmetallic materials which do not. Metals are typically ductile (can be drawn into a wire) and malleable (can be shaped via hammering or pressing). A metal may be a chemical element such as iron; an alloy such as stainless steel; or a molecular compound such as polythiazyl, polymeric sulfur nitride. The general science of metals is called metallurgy, a subtopic of materials science; aspects of the electronic and thermal properties are also within the scope of condensed matter physics and solid-state chemistry, it is a multidisciplinary topic. In colloquial use materials such as steel alloys are referred to as metals, while others such as polymers, wood or ceramics are nonmetallic ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
