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Ironmaking
Ferrous metallurgy is the metallurgy of iron and its alloys. The earliest surviving prehistory, prehistoric iron artifacts, from the 4th millennium BC in Egypt, were made from Meteorite, meteoritic Iron–nickel alloy, iron-nickel. It is not known when or where the smelting of iron from ores began, but by the end of the 2nd millennium BC iron was being produced from iron ores in the region from Greece to India,Riederer, Josef; Wartke, Ralf-B.: "Iron", Cancik, Hubert; Schneider, Helmuth (eds.): Brill's New Pauly, Brill 2009Early Antiquity By I.M. Drakonoff. 1991. University of Chicago Press. . p. 372 The use of wrought iron (worked iron) was known by the 1st millennium BC, and its spread defined the Iron Age. During the medieval period, smiths in Europe found a way of producing wrought iron from cast iron, in this context known as pig iron, using finery forges. All these processes required charcoal as fuel. By the 4th century BC southern India had started exporting wootz steel, wit ...
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Bessemer Process
The Bessemer process was the first inexpensive industrial process for the mass production of steel from molten pig iron before the development of the open hearth furnace. The key principle is steelmaking, removal of impurities and undesired elements, primarily excess carbon contained in the pig iron by oxidation with air being blown through the molten iron. Oxidation of the excess carbon also raises the temperature of the iron mass and keeps it molten. Virtually all the pig iron carbon is removed by the converter and so carbon must be added at the end of the process to create steel, 0.25% carbon content is a typical value for low carbon steel which is used in construction and other low-stress applications. The modern process is named after its inventor, the Englishman Henry Bessemer, who took out a patent on the process in 1856. The process was said to be independently discovered in 1851 by the American inventor William Kelly (inventor), William Kelly though the claim is con ...
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Bar Iron
Wrought iron is an iron alloy with a very low carbon content (less than 0.05%) in contrast to that of cast iron (2.1% to 4.5%), or 0.25 for low carbon "mild" steel. Wrought iron is manufactured by heating and melting high carbon cast iron in an open charcoal or coke hearth or furnace in a process known as puddling. The high temperatures cause the excess carbon to oxidise, the iron being stirred or puddled during the process in order to achieve this. As the carbon content reduces, the melting point of the iron increases, ultimately to a level which is higher than can be achieved by the hearth, hence the wrought iron is never fully molten and many impurities remain. The primary advantage of wrought iron over cast iron is its malleability - where cast iron is too brittle to bend or shape without breaking, wrought iron is highly malleable, and much easier to bend. Wrought iron is a semi-fused mass of iron with fibrous slag inclusions (up to 2% by weight), which give it ...
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Wrought Iron
Wrought iron is an iron alloy with a very low carbon content (less than 0.05%) in contrast to that of cast iron (2.1% to 4.5%), or 0.25 for low carbon "mild" steel. Wrought iron is manufactured by heating and melting high carbon cast iron in an open charcoal or coke hearth or furnace in a process known as puddling. The high temperatures cause the excess carbon to oxidise, the iron being stirred or puddled during the process in order to achieve this. As the carbon content reduces, the melting point of the iron increases, ultimately to a level which is higher than can be achieved by the hearth, hence the wrought iron is never fully molten and many impurities remain. The primary advantage of wrought iron over cast iron is its malleability - where cast iron is too brittle to bend or shape without breaking, wrought iron is highly malleable, and much easier to bend. Wrought iron is a semi-fused mass of iron with fibrous slag inclusions (up to 2% by weight), which give it ...
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Pig Iron
Pig iron, also known as crude iron, is an intermediate good used by the iron industry in the production of steel. It is developed by smelting iron ore in a blast furnace. Pig iron has a high carbon content, typically 3.8–4.7%, along with silica and other dross, which makes it brittle and not useful directly as a material except for limited applications. Etymology The traditional shape of the molds used for pig iron ingots is a branching structure formed in sand, with many individual ingots at right angles to a central channel or "runner", resembling a litter of piglets being nursed by a sow. When the metal had cooled and hardened, the smaller ingots (the "pigs") were simply broken from the runner (the "sow"), hence the name "pig iron". As pig iron is intended for remelting, the uneven size of the ingots and the inclusion of small amounts of sand are insignificant issues when compared to the ease of casting and handling. History The Chinese were already making pig ir ...
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Bas Fourneau
Bas may refer to: People * Bas (name), a given name and a surname * Bas (rapper) (born 1987) Chemistry * Boron arsenide (BAs), a chemical compound * Barium sulfide (BaS), a chemical compound Other uses * ''bas'' (French for "low"), as in bas-relief sculpture * Tamburica, a stringed instrument sometimes known as bas * BAS (accounting), the Swedish accounting principles and chart of accounts See also * * BAS (other) Bas may refer to: People * Bas (name), a given name and a surname * Bas (rapper) (born 1987) Chemistry * Boron arsenide (BAs), a chemical compound * Barium sulfide (BaS), a chemical compound Other uses * ''bas'' (French for "low"), as in bas- ... * Bass (other) {{disambiguation ...
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Fuel
A fuel is any material that can be made to react with other substances so that it releases energy as thermal energy or to be used for work (physics), work. The concept was originally applied solely to those materials capable of releasing chemical energy but has since also been applied to other sources of heat energy, such as Nuclear power, nuclear energy (via nuclear fission and nuclear fusion). The heat energy released by reactions of fuels can be converted into mechanical energy via a heat engine. Other times, the heat itself is valued for warmth, cooking, or industrial processes, as well as the illumination that accompanies combustion. Fuels are also used in the Cell (biology), cells of organisms in a process known as cellular respiration, where organic molecules are oxidized to release usable energy. Hydrocarbons and related organic molecules are by far the most common source of fuel used by humans, but other substances, including radioactive metals, are also utilized. Fu ...
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Iron–nickel Alloy
An iron–nickel alloy or nickel–iron alloy, abbreviated FeNi or NiFe, is a group of alloys consisting primarily of the elements nickel (Ni) and iron (Fe). It is the main constituent of the "iron" planetary cores and iron meteorites. In chemistry, the acronym NiFe refers to an iron–nickel catalyst or component involved in various chemical reactions, or the reactions themselves; in geology, it refers to the main constituents of telluric planetary cores (including Earth's). Some manufactured alloys of iron–nickel are called ''nickel steel'' or ''stainless steel''. Depending on the intended use of the alloy, these are usually fortified with small amounts of other metals, such as chromium, cobalt, molybdenum, and titanium. Astronomy and geology Iron and nickel are the most abundant elements produced during the final stage of stellar nucleosynthesis in massive stars. Heavier elements require other forms of nucleosynthesis, such as during a supernova or neutron star merger. ...
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Willamette Meteorite AMNH
Willamette ( ), from the Clackamas language of the Columbia River, Oregon, can refer to: A toponym of the U.S. state of Oregon: * Willamette River, a tributary of the Columbia River in northwestern Oregon * Willamette Valley, a region in northwest Oregon that surrounds the Willamette River ** Willamette Valley AVA, Oregon wine region ** Willamette Valley (ecoregion), an area that includes the Willamette Valley and adjacent parts of Washington * Willamette, Oregon, an unincorporated community that is now part of West Linn * Willamette National Forest, a National Forest in western Oregon * Willamette Falls, a natural waterfall on the Willamette River between Oregon City and West Linn * Willamette Meteorite, a meteorite that was discovered in Oregon * Willamette Pass Resort, a ski area in the Cascade Range of Oregon * Willamette Stone, survey marker in Oregon * Willamette Cattle Company, a company formed in Oregon in 1837 to buy cattle in California * Willamette University, a ...
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Henry Bessemer
Sir Henry Bessemer (19 January 1813 – 15 March 1898) was an English inventor, whose steel-making process would become the most important technique for making steel in the nineteenth century for almost one hundred years. He also played a significant role in establishing the town of Sheffield, nicknamed ‘Steel City’, as a major industrial centre. Bessemer had been trying to reduce the cost of steel-making for military ordnance, and developed his system for blowing air through molten pig iron to remove the impurities. This made steel easier, quicker and cheaper to manufacture, and revolutionised structural engineering. One of the most significant inventors of the Second Industrial Revolution, Bessemer also made at least 128 other inventions in the fields of iron, steel and glass. Unlike many inventors, he managed to bring his own projects to fruition and profited financially from their success. He was knighted for his contribution to science in 1879, and in the same year w ...
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Steel
Steel is an alloy of iron and carbon that demonstrates improved mechanical properties compared to the pure form of iron. Due to steel's high Young's modulus, elastic modulus, Yield (engineering), yield strength, Fracture, fracture strength and low raw material cost, steel is one of the most commonly manufactured materials in the world. Steel is used in structures (as concrete Rebar, reinforcing rods), in Bridge, bridges, infrastructure, Tool, tools, Ship, ships, Train, trains, Car, cars, Bicycle, bicycles, Machine, machines, Home appliance, electrical appliances, furniture, and Weapon, weapons. Iron is always the main element in steel, but other elements are used to produce various grades of steel demonstrating altered material, mechanical, and microstructural properties. Stainless steels, for example, typically contain 18% chromium and exhibit improved corrosion and Redox, oxidation resistance versus its carbon steel counterpart. Under atmospheric pressures, steels generally ...
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Coke (fuel)
Coke is a grey, hard, and porous coal-based fuel with a high carbon content. It is made by heating coal or petroleum in the absence of air. Coke is an important industrial product, used mainly in iron ore smelting, but also as a fuel in stoves and forges. The unqualified term "coke" usually refers to the product derived from low-ash and low-sulphur bituminous coal by a process called coking. A similar product called petroleum coke, or pet coke, is obtained from crude petroleum in oil refinery, petroleum refineries. Coke may also be formed naturally by geology, geologic processes.B. Kwiecińska and H. I. Petersen (2004): "Graphite, semi-graphite, natural coke, and natural char classification — ICCP system". ''International Journal of Coal Geology'', volume 57, issue 2, pages 99-116. It is the residue of a destructive distillation process. Production Industrial coke furnaces The industrial production of coke from coal is called coking. The coal is baked in an airless k ...
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