Tungsten Metal Powder
   HOME

TheInfoList



OR:

Tungsten, or wolfram, is a chemical element with the
symbol A symbol is a mark, sign, or word that indicates, signifies, or is understood as representing an idea, object, or relationship. Symbols allow people to go beyond what is known or seen by creating linkages between otherwise very different conc ...
W and atomic number 74. Tungsten is a rare metal found naturally on Earth almost exclusively as compounds with other elements. It was identified as a new element in 1781 and first isolated as a metal in 1783. Its important ores include scheelite and wolframite, the latter lending the element its alternate name. The
free element In chemistry, a free element is a chemical element that is not combined with or chemical bond, chemically bonded to other elements. Examples of elements which can occur as free elements include the oxygen molecule (O) and carbon.A. Earnshaw and No ...
is remarkable for its robustness, especially the fact that it has the highest melting point of all known elements barring carbon (which sublimes at normal pressure), melting at . It also has the highest
boiling point The boiling point of a substance is the temperature at which the vapor pressure of a liquid equals the pressure surrounding the liquid and the liquid changes into a vapor. The boiling point of a liquid varies depending upon the surrounding envir ...
, at . Its density is , comparable with that of uranium and gold, and much higher (about 1.7 times) than that of lead. Polycrystalline tungsten is an intrinsically brittle and
hard Hard may refer to: * Hardness, resistance of physical materials to deformation or fracture * Hard water, water with high mineral content Arts and entertainment * ''Hard'' (TV series), a French TV series * Hard (band), a Hungarian hard rock super ...
material (under standard conditions, when uncombined), making it difficult to work. However, pure single-crystalline tungsten is more ductile and can be cut with a hard-steel hacksaw. Tungsten occurs in many alloys, which have numerous applications, including incandescent
light bulb An electric light, lamp, or light bulb is an electrical component that produces light. It is the most common form of artificial lighting. Lamps usually have a base made of ceramic, metal, glass, or plastic, which secures the lamp in the soc ...
filaments, X-ray tubes, electrodes in gas tungsten arc welding,
superalloy A superalloy, or high-performance alloy, is an alloy with the ability to operate at a high fraction of its melting point. Several key characteristics of a superalloy are excellent mechanical strength, resistance to thermal creep deformation, g ...
s, and radiation shielding. Tungsten's hardness and high density make it suitable for military applications in penetrating projectiles. Tungsten compounds are often used as industrial catalysts. Tungsten is the only metal in the third transition series that is known to occur in
biomolecule A biomolecule or biological molecule is a loosely used term for molecules present in organisms that are essential to one or more typically biological processes, such as cell division, morphogenesis, or development. Biomolecules include large ...
s, being found in a few species of bacteria and
archaea Archaea ( ; singular archaeon ) is a domain of single-celled organisms. These microorganisms lack cell nuclei and are therefore prokaryotes. Archaea were initially classified as bacteria, receiving the name archaebacteria (in the Archaebac ...
. However, tungsten interferes with
molybdenum Molybdenum is a chemical element with the symbol Mo and atomic number 42 which is located in period 5 and group 6. The name is from Neo-Latin ''molybdaenum'', which is based on Ancient Greek ', meaning lead, since its ores were confused with lea ...
and copper metabolism and is somewhat toxic to most forms of animal life.


Characteristics


Physical properties

In its raw form, tungsten is a hard steel-grey metal that is often brittle and hard to work. Purified, monocrystalline tungsten retains its hardness (which exceeds that of many steels), and becomes malleable enough that it can be worked easily. It is worked by
forging Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which i ...
,
drawing Drawing is a form of visual art in which an artist uses instruments to mark paper or other two-dimensional surface. Drawing instruments include graphite pencils, pen and ink, various kinds of paints, inked brushes, colored pencils, crayons, ...
, or
extruding Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex ...
but it is more commonly formed by sintering. Of all metals in pure form, tungsten has the highest melting point (), lowest vapor pressure (at temperatures above ), and the highest tensile strength. Although carbon remains solid at higher temperatures than tungsten, carbon
sublimes Sublimation is the transition of a substance directly from the solid to the gas state, without passing through the liquid state. Sublimation is an endothermic process that occurs at temperatures and pressures below a substance's triple point i ...
at atmospheric pressure instead of melting, so it has no melting point. Moreover, tungsten's most stable
crystal phase A crystal or crystalline solid is a solid material whose constituents (such as atoms, molecules, or ions) are arranged in a highly ordered microscopic structure, forming a crystal lattice that extends in all directions. In addition, macrosc ...
does not exhibit any high-pressure-induced structural transformations for pressures up to at least 364 gigapascals. Tungsten has the lowest coefficient of thermal expansion of any pure metal. The low thermal expansion and high melting point and tensile strength of tungsten originate from strong metallic bonds formed between tungsten atoms by the 5d electrons. Alloying small quantities of tungsten with
steel Steel is an alloy made up of iron with added carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistant ty ...
greatly increases its toughness. Tungsten exists in two major crystalline forms: α and β. The former has a body-centered cubic structure and is the more stable form. The structure of the β phase is called A15 cubic; it is metastable, but can coexist with the α phase at ambient conditions owing to non-equilibrium synthesis or stabilization by impurities. Contrary to the α phase which crystallizes in isometric grains, the β form exhibits a columnar habit. The α phase has one third of the electrical resistivity and a much lower
superconducting transition temperature Superconductivity is a set of physical properties observed in certain materials where electrical resistance vanishes and magnetic flux fields are expelled from the material. Any material exhibiting these properties is a superconductor. Unlike ...
TC relative to the β phase: ca. 0.015 K vs. 1–4 K; mixing the two phases allows obtaining intermediate TC values. The TC value can also be raised by alloying tungsten with another metal (e.g. 7.9 K for W- Tc). Such tungsten alloys are sometimes used in low-temperature superconducting circuits.


Isotopes

Naturally occurring tungsten consists of four stable isotopes (182W, 183W, 184W, and 186W) and one very long-lived radioisotope, 180W. Theoretically, all five can decay into isotopes of element 72 ( hafnium) by alpha emission, but only 180W has been observed to do so, with a half-life of years; on average, this yields about two alpha decays of 180W per gram of natural tungsten per year. This rate is equivalent to a specific activity of roughly 63 micro- becquerel per kilogram. This rate of decay is orders of magnitude lower than that observed in carbon or potassium as found on earth, which likewise contain small amounts of long-lived radioactive isotopes. Bismuth was long thought to be non-radioactive, but (its longest lived isotope) actually decays with a half life of years or about a factor 10 slower than . However, due to naturally occurring bismuth being 100% , its specific activity is actually higher than that of natural tungsten at 3 milli-becquerel per kilogram. The other naturally occurring isotopes of tungsten have not been observed to decay, constraining their half-lives to be at least 4 × 1021 years - if they decay at all. Another 30 artificial radioisotopes of tungsten have been characterized, the most stable of which are 181W with a half-life of 121.2 days, 185W with a half-life of 75.1 days, 188W with a half-life of 69.4 days, 178W with a half-life of 21.6 days, and 187W with a half-life of 23.72 h. All of the remaining radioactive isotopes have half-lives of less than 3 hours, and most of these have half-lives below 8 minutes. Tungsten also has 11  meta states, with the most stable being 179mW (''t''1/2 6.4 minutes).


Chemical properties

Tungsten is a mostly non-reactive element: it does not react with water, is immune to attack by most acids and bases, and does not react with oxygen or air at room temperature. At elevated temperatures (i.e., when red-hot) it reacts with oxygen to form the
trioxide A trioxide is a compound with three oxygen atoms. For metals with the M2O3 formula there are several common structures. Al2O3, Cr2O3, Fe2O3, and V2O3 adopt the corundum structure. Many rare earth oxides adopt the "A-type rare earth structure" w ...
compound tungsten(VI), WO3. It will, however, react directly with fluorine (F2) at room temperature to form
tungsten(VI) fluoride Tungsten(VI) fluoride, also known as tungsten hexafluoride, is an inorganic compound with the formula W F6. It is a toxic, corrosive, colorless gas, with a density of about (roughly 11 times heavier than air). It is one of the densest known ga ...
(WF6), a colorless gas. At around 250 °C it will react with chlorine or bromine, and under certain hot conditions will react with iodine. Finely divided tungsten is pyrophoric. The most common formal oxidation state of tungsten is +6, but it exhibits all oxidation states from −2 to +6. Tungsten typically combines with oxygen to form the yellow tungstic oxide, WO3, which dissolves in aqueous alkaline solutions to form tungstate ions, . Tungsten carbides (W2C and WC) are produced by heating powdered tungsten with carbon. W2C is resistant to chemical attack, although it reacts strongly with chlorine to form
tungsten hexachloride Tungsten hexachloride is the chemical compound of tungsten and chlorine with the formula WCl6. This dark violet blue species exists as a volatile solid under standard conditions. It is an important starting reagent in the preparation of tungsten ...
(WCl6). In aqueous solution, tungstate gives the
heteropoly acid In chemistry, the heteropolymetalates are a subset of the polyoxometalates, which consist of three or more transition metal oxyanions linked together by shared oxygen atoms to form a closed 3-dimensional molecular framework. In contrast to isopo ...
s and polyoxometalate anions under neutral and acidic conditions. As tungstate is progressively treated with acid, it first yields the soluble, metastable "paratungstate A" anion, , which over time converts to the less soluble "paratungstate B" anion, . Further acidification produces the very soluble metatungstate anion, , after which equilibrium is reached. The metatungstate ion exists as a symmetric cluster of twelve tungsten- oxygen octahedra known as the Keggin anion. Many other polyoxometalate anions exist as metastable species. The inclusion of a different atom such as phosphorus in place of the two central hydrogens in metatungstate produces a wide variety of heteropoly acids, such as phosphotungstic acid H3PW12O40. Tungsten trioxide can form
intercalation Intercalation may refer to: * Intercalation (chemistry), insertion of a molecule (or ion) into layered solids such as graphite *Intercalation (timekeeping), insertion of a leap day, week or month into some calendar years to make the calendar foll ...
compounds with alkali metals. These are known as ''bronzes''; an example is
sodium tungsten bronze Sodium tungsten bronze is a form of insertion compound with the formula Na''x''WO3, where ''x'' is equal to or less than 1. So named because of its metallic lustre, its electrical properties range from semiconducting to metallic depending on the ...
. In gaseous form, tungsten forms the diatomic species W2. These molecules feature a sextuple bond between tungsten atoms — the highest known bond order among
stable A stable is a building in which livestock, especially horses, are kept. It most commonly means a building that is divided into separate stalls for individual animals and livestock. There are many different types of stables in use today; the ...
atoms.


History

In 1781, Carl Wilhelm Scheele discovered that a new
acid In computer science, ACID ( atomicity, consistency, isolation, durability) is a set of properties of database transactions intended to guarantee data validity despite errors, power failures, and other mishaps. In the context of databases, a sequ ...
,
tungstic acid Tungstic acid refers to hydrated forms of tungsten trioxide, WO3. Both a monohydrate (WO3·H2O) and hemihydrate (WO3·1/2 H2O) are known. Molecular species akin to sulfuric acid, i.e. (HO)2WO2 are not observed. The solid-state structure of ...
, could be made from scheelite (at the time called tungsten). Scheele and Torbern Bergman suggested that it might be possible to obtain a new metal by reducing this acid. In 1783, José and Fausto Elhuyar found an acid made from wolframite that was identical to tungstic acid. Later that year, at the Royal Basque Society in the town of
Bergara es, vergarés, vergaresa , population_note = , population_density_km2 = auto , blank_name_sec1 = Official language(s) , blank_info_sec1 = BasqueSpanish , timezone = CET , utc_offset = +1 ...
, Spain, the brothers succeeded in isolating tungsten by reduction of this acid with
charcoal Charcoal is a lightweight black carbon residue produced by strongly heating wood (or other animal and plant materials) in minimal oxygen to remove all water and volatile constituents. In the traditional version of this pyrolysis process, cal ...
, and they are credited with the discovery of the element (they called it "wolfram" or "volfram"). The strategic value of tungsten came to notice in the early 20th century. British authorities acted in 1912 to free the Carrock mine from the German owned Cumbrian Mining Company and, during World War I, restrict German access elsewhere. In World War II, tungsten played a more significant role in background political dealings. Portugal, as the main European source of the element, was put under pressure from both sides, because of its deposits of wolframite ore at Panasqueira. Tungsten's desirable properties such as resistance to high temperatures, its hardness and density, and its strengthening of alloys made it an important raw material for the arms industry, both as a constituent of weapons and equipment and employed in production itself, e.g., in tungsten carbide cutting tools for machining steel. Now tungsten is used in many more applications such as aircraft & motorsport ballast weights, darts, anti-vibration tooling, and sporting equipment. Tungsten is unique amongst the elements in that it has been the subject of patent proceedings. In 1928, a US court rejected General Electric's attempt to patent it, overturning granted in 1913 to
William D. Coolidge William David Coolidge (; October 23, 1873 – February 3, 1975) was an American physicist and engineer, who made major contributions to X-ray machines. He was the director of the General Electric Research Laboratory and a vice-president of t ...
.


Etymology

The name "tungsten" (which means "heavy stone" in
Swedish Swedish or ' may refer to: Anything from or related to Sweden, a country in Northern Europe. Or, specifically: * Swedish language, a North Germanic language spoken primarily in Sweden and Finland ** Swedish alphabet, the official alphabet used by ...
) is used in English, French, and many other languages as the name of the element, but not in the
Nordic countries The Nordic countries (also known as the Nordics or ''Norden''; literal translation, lit. 'the North') are a geographical and cultural region in Northern Europe and the Atlantic Ocean, North Atlantic. It includes the sovereign states of Denmar ...
. "Tungsten" was the old Swedish name for the mineral scheelite. "Wolfram" (or "volfram") is used in most European (especially Germanic, Spanish and Slavic) languages and is derived from the mineral wolframite, which is the origin of the chemical symbol W. The name "wolframite" is derived from German "''wolf rahm''" ("wolf soot" or "wolf cream"), the name given to tungsten by
Johan Gottschalk Wallerius Johan Gottschalk Wallerius (11 July 1709 – 16 November 1785) was a Swedish chemist and mineralogist. Biography Wallerius was born at Stora Mellösa in Närke (now Örebro County), Sweden. He was a son of provost Erik Nilsson Wallerius and hi ...
in 1747. This, in turn, derives from Latin "''lupi spuma''", the name Georg Agricola used for the element in 1546, which translates into English as "wolf's froth" and is a reference to the large amounts of tin consumed by the mineral during its extraction, as though the mineral devoured it like a wolf. This naming follows a tradition of colorful names miners from the Ore Mountains would give various minerals, out of a superstition that certain ones that looked as if they contained then-known valuable metals but didn't were somehow "hexed". Cobalt (c.f. Kobold), pitchblende (c.f. German " blenden" for "to blind" or "to deceive") and nickel (c.f. "Old Nick") derive their names from the same miner's idiom.


Occurrence

Tungsten has thus far not been found in nature in its pure form. Instead, tungsten is found mainly in the minerals wolframite and scheelite. Wolframite is ironmanganese tungstate , a solid solution of the two minerals ferberite (FeWO4) and hübnerite (MnWO4), while scheelite is calcium tungstate (CaWO4). Other tungsten minerals range in their level of abundance from moderate to very rare, and have almost no economic value.


Chemical compounds

upStructure of W6Cl18 ("tungsten trichloride") Tungsten forms chemical compounds in oxidation states from -II to VI. Higher oxidation states, always as oxides, are relevant to its terrestrial occurrence and its biological roles, mid-level oxidation states are often associated with metal clusters, and very low oxidation states are typically associated with CO complexes. The chemistries of tungsten and
molybdenum Molybdenum is a chemical element with the symbol Mo and atomic number 42 which is located in period 5 and group 6. The name is from Neo-Latin ''molybdaenum'', which is based on Ancient Greek ', meaning lead, since its ores were confused with lea ...
show strong similarities to each other, as well as contrasts with their lighter congener,
chromium Chromium is a chemical element with the symbol Cr and atomic number 24. It is the first element in group 6. It is a steely-grey, lustrous, hard, and brittle transition metal. Chromium metal is valued for its high corrosion resistance and hardne ...
. The relative rarity of tungsten(III), for example, contrasts with the pervasiveness of the chromium(III) compounds. The highest oxidation state is seen in
tungsten(VI) oxide Tungsten(VI) oxide, also known as tungsten trioxide is a chemical compound of oxygen and the transition metal tungsten, with formula WO3. The compound is also called tungstic anhydride, reflecting its relation to tungstic acid . It is a light ye ...
(WO3). Tungsten(VI) oxide is soluble in aqueous base, forming tungstate (WO42−). This oxyanion condenses at lower pH values, forming polyoxotungstates. The broad range of oxidation states of tungsten is reflected in its various chlorides: *
Tungsten(II) chloride Tungsten(II) chloride is the inorganic compound with the formula W6Cl12. It is a polymeric cluster compound. The material dissolves in concentrated hydrochloric acid, forming (H3O)2 6Cl14H2O)x. Heating this salt gives yellow-brown W6Cl12. The ...
, which exists as the hexamer W6Cl12 *
Tungsten(III) chloride Tungsten(III) chloride is the inorganic compound with the formula W6Cl18. It is a cluster compound. It is a brown solid, obtainable by chlorination of tungsten(II) chloride. Featuring twelve doubly bridging chloride ligands, the cluster adopts ...
, which exists as the hexamer W6Cl18 *
Tungsten(IV) chloride Tungsten(IV) chloride is an inorganic compound with the formula WCl4. It is a diamagnetic black solid. The compound is of interest in research as one of a handful of binary tungsten chlorides. Structure and preparation WCl4 is usually prepar ...
, WCl4, a black solid, which adopts a polymeric structure. *
Tungsten(V) chloride Tungsten(V) chloride is an inorganic compound with the formula W2 Cl10. This compound is analogous in many ways to the more familiar molybdenum pentachloride. The material is prepared by reduction of tungsten hexachloride. One method involves ...
WCl5, a black solid which adopts a dimeric structure. * Tungsten(VI) chloride WCl6, which contrasts with the instability of MoCl6. Organotungsten compounds are numerous and also span a range of oxidation states. Notable examples include the trigonal prismatic and octahedral .


Production


Reserves

The world's reserves of tungsten are 3,200,000 tonnes; they are mostly located in
China China, officially the People's Republic of China (PRC), is a country in East Asia. It is the world's most populous country, with a population exceeding 1.4 billion, slightly ahead of India. China spans the equivalent of five time zones and ...
(1,800,000 t), Canada (290,000 t), Russia (160,000 t), Vietnam (95,000 t) and
Bolivia , image_flag = Bandera de Bolivia (Estado).svg , flag_alt = Horizontal tricolor (red, yellow, and green from top to bottom) with the coat of arms of Bolivia in the center , flag_alt2 = 7 × 7 square p ...
. As of 2017, China, Vietnam and Russia are the leading suppliers with 79,000, 7,200 and 3,100 tonnes, respectively. Canada had ceased production in late 2015 due to the closure of its sole tungsten mine. Meanwhile, Vietnam had significantly increased its output in the 2010s, owing to the major optimization of its domestic refining operations, and overtook Russia and Bolivia. China remains the world's leader not only in production, but also in export and consumption of tungsten products. Tungsten production is gradually increasing outside China because of the rising demand. Meanwhile, its supply by China is strictly regulated by the Chinese Government, which fights illegal mining and excessive pollution originating from mining and refining processes.Tungsten
''Mineral Commodity Summaries''. USGS (2018)
There is a large deposit of tungsten ore on the edge of Dartmoor in the United Kingdom, which was exploited during World War I and World War II as the
Hemerdon Mine Drakelands Mine, also known as Hemerdon Mine or Hemerdon Ball Mine, is a tungsten and tin mine. It is located northeast of Plymouth, near Plympton, in Devon, England. It lies to the north of the villages of Sparkwell and Hemerdon, and adjacen ...
. Following increases in tungsten prices, this mine was reactivated in 2014, but ceased activities in 2018. Within the EU, the Austrian Felbertal scheelite deposit is one of the few producing tungsten mines. Portugal is one of Europe's main tungsten producers, with 121 kt of contained tungsten in mineral concentrates from 1910 to 2020, accounting for roughly 3.3% of the global production. Tungsten is considered to be a
conflict mineral The eastern Democratic Republic of the Congo (DRC) has a history of conflict, where various armies, rebel groups, and outside actors have profited from mining while contributing to violence and exploitation during wars in the region. The four mai ...
due to the unethical mining practices observed in the Democratic Republic of the Congo.


Extraction

Tungsten is extracted from its ores in several stages. The ore is eventually converted to
tungsten(VI) oxide Tungsten(VI) oxide, also known as tungsten trioxide is a chemical compound of oxygen and the transition metal tungsten, with formula WO3. The compound is also called tungstic anhydride, reflecting its relation to tungstic acid . It is a light ye ...
(WO3), which is heated with hydrogen or carbon to produce powdered tungsten. Because of tungsten's high melting point, it is not commercially feasible to cast tungsten ingots. Instead, powdered tungsten is mixed with small amounts of powdered nickel or other metals, and
sintered Clinker nodules produced by sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing ...
. During the sintering process, the nickel diffuses into the tungsten, producing an alloy. Tungsten can also be extracted by hydrogen reduction of WF6: :WF6 + 3 H2 → W + 6 HF or pyrolytic decomposition: :WF6 → W + 3 F2 ( Δ''H''r = +) Tungsten is not traded as a futures contract and cannot be tracked on exchanges like the London Metal Exchange. The tungsten industry often uses independent pricing references such as
Argus Media Argus (formerly known as Petroleum Argus Ltd) is an independent provider of price information, consultancy services, conferences, market data and business intelligence for the global petroleum, natural gas, electricity, emissions, biofuels, bi ...
or
Metal Bulletin Fastmarkets MB, previously known as Metal Bulletin, is a specialist international publisher and information provider for the global steel, non-ferrous and scrap metals markets. History What was later known as ''Metal Bulletin'' was started in 191 ...
as a basis for contracts. The prices are usually quoted for tungsten concentrate or WO3.Shedd, Kim B. (December 2018
Tungsten
''2016 Minerals Yearbook''. USGS


Applications

Approximately half of the tungsten is consumed for the production of hard materials – namely tungsten carbide – with the remaining major use being in alloys and steels. Less than 10% is used in other chemical compounds. Because of the high ductile-brittle transition temperature of tungsten, its products are conventionally manufactured through powder metallurgy,
spark plasma sintering Spark plasma sintering (SPS), also known as field assisted sintering technique (FAST) or pulsed electric current sintering (PECS), or plasma pressure compaction (P2C) is a sintering technique. The main characteristic of SPS is that the pulsed or u ...
,
chemical vapor deposition Chemical vapor deposition (CVD) is a vacuum deposition method used to produce high quality, and high-performance, solid materials. The process is often used in the semiconductor industry to produce thin films. In typical CVD, the wafer (substra ...
, hot isostatic pressing, and thermoplastic routes. A more flexible manufacturing alternative is selective laser melting, which is a form of
3D printing 3D printing or additive manufacturing is the Manufacturing, construction of a three-dimensional object from a computer-aided design, CAD model or a digital 3D modeling, 3D model. It can be done in a variety of processes in which material is ...
and allows creating complex three-dimensional shapes.


Industrial

Tungsten is mainly used in the production of hard materials based on tungsten carbide (WC), one of the hardest carbides. WC is an efficient electrical conductor, but W2C is less so. WC is used to make wear-resistant abrasives, and "carbide" cutting tools such as knives, drills,
circular saw A circular saw is a power-saw using a toothed or abrasive disc or blade to cut different materials using a rotary motion spinning around an arbor. A hole saw and ring saw also use a rotary motion but are different from a circular saw. ''Cir ...
s,
dies Dies may refer to: * Dies (deity), the Roman counterpart of the Greek goddess Hemera, the personification of day, daughter of Nox (Night) and Erebus (Darkness). * Albert Christoph Dies (1755–1822), German painter, composer, and biographer * Jos ...
,
milling Milling may refer to: * Milling (minting), forming narrow ridges around the edge of a coin * Milling (grinding), breaking solid materials into smaller pieces by grinding, crushing, or cutting in a mill * Milling (machining), a process of using rota ...
and turning tools used by the metalworking, woodworking, mining, petroleum and construction industries. Carbide tooling is actually a ceramic/metal composite, where metallic cobalt acts as a binding (matrix) material to hold the WC particles in place. This type of industrial use accounts for about 60% of current tungsten consumption. The jewelry industry makes rings of sintered tungsten carbide, tungsten carbide/metal composites, and also metallic tungsten. WC/metal composite rings use nickel as the metal matrix in place of cobalt because it takes a higher luster when polished. Sometimes manufacturers or retailers refer to tungsten carbide as a metal, but it is a ceramic. Because of tungsten carbide's hardness, rings made of this material are extremely abrasion resistant, and will hold a burnished finish longer than rings made of metallic tungsten. Tungsten carbide rings are brittle, however, and may crack under a sharp blow.


Alloys

The hardness and heat resistance of tungsten can contribute to useful alloys. A good example is high-speed steel, which can contain as much as 18% tungsten. Tungsten's high melting point makes tungsten a good material for applications like rocket nozzles, for example in the UGM-27 Polaris
submarine-launched ballistic missile A submarine-launched ballistic missile (SLBM) is a ballistic missile capable of being launched from submarines. Modern variants usually deliver multiple independently targetable reentry vehicles (MIRVs), each of which carries a nuclear warhead ...
. Tungsten alloys are used in a wide range of applications, including the aerospace and automotive industries and radiation shielding.
Superalloy A superalloy, or high-performance alloy, is an alloy with the ability to operate at a high fraction of its melting point. Several key characteristics of a superalloy are excellent mechanical strength, resistance to thermal creep deformation, g ...
s containing tungsten, such as Hastelloy and
Stellite Stellite is a range of cobalt-chromium alloys designed for wear resistance. The alloys may also contain tungsten or molybdenum and a small, but important, amount of carbon. History Stellite is a trademarked name of Kennametal Inc. Prior to tha ...
, are used in turbine blades and wear-resistant parts and coatings. Tungsten's heat resistance makes it useful in arc welding applications when combined with another highly-conductive metal such as silver or copper. The silver or copper provides the necessary conductivity and the tungsten allows the welding rod to withstand the high temperatures of the arc welding environment.


Permanent magnets

Quenched (martensitic) tungsten steel (approx. 5.5% to 7.0% W with 0.5% to 0.7% C) was used for making hard permanent magnets, due to its high
remanence Remanence or remanent magnetization or residual magnetism is the magnetization left behind in a ferromagnetic material (such as iron) after an external magnetic field is removed. Colloquially, when a magnet is "magnetized", it has remanence. The ...
and coercivity, as noted by
John Hopkinson John Hopkinson, FRS, (27 July 1849 – 27 August 1898) was a British physicist, electrical engineer, Fellow of the Royal Society and President of the IEE (now the IET) twice in 1890 and 1896. He invented the three-wire (three-phase) system for ...
(1849–1898) as early as 1886. The magnetic properties of a metal or an alloy are very sensitive to microstructure. For example, while the element tungsten is not ferromagnetic (but iron is), when it is present in steel in these proportions, it stabilizes the martensite phase, which has greater ferromagnetism than the ferrite (iron) phase due to its greater resistance to magnetic domain wall motion.


Military

Tungsten, usually alloyed with nickel, iron, or cobalt to form heavy alloys, is used in
kinetic energy penetrator A kinetic energy penetrator (KEP), also known as long-rod penetrator (LRP), is a type of ammunition designed to penetrate vehicle armour using a flechette-like, high-sectional density projectile. Like a bullet or kinetic energy weapon, this type ...
s as an alternative to
depleted uranium Depleted uranium (DU; also referred to in the past as Q-metal, depletalloy or D-38) is uranium with a lower content of the fissile isotope than natural uranium.: "Depleted uranium possesses only 60% of the radioactivity of natural uranium, hav ...
, in applications where uranium's radioactivity is problematic even in depleted form, or where uranium's additional pyrophoric properties are not desired (for example, in ordinary small arms bullets designed to penetrate body armor). Similarly, tungsten alloys have also been used in shells,
grenade A grenade is an explosive weapon typically thrown by hand (also called hand grenade), but can also refer to a shell (explosive projectile) shot from the muzzle of a rifle (as a rifle grenade) or a grenade launcher. A modern hand grenade genera ...
s, and missiles, to create supersonic shrapnel. Germany used tungsten during World War II to produce shells for anti-tank gun designs using the Gerlich squeeze bore principle to achieve very high muzzle velocity and enhanced armor penetration from comparatively small caliber and light weight field artillery. The weapons were highly effective but a shortage of tungsten used in the shell core, caused in part by the
Wolfram Crisis The Wolfram Crisis (Spanish: ''Crisis del wolframio'') was a diplomatic conflict during World War II between Francoist Spain and the Allies of World War II, Allied powers, which sought to block Spanish exports of Tungsten, tungsten ore to Nazi Ger ...
, limited their use. Tungsten has also been used in Dense inert metal explosives, which use it as dense powder to reduce collateral damage while increasing the lethality of explosives within a small radius.


Chemical applications

Tungsten(IV) sulfide Tungsten disulfide is an inorganic chemical compound composed of tungsten and sulfur with the chemical formula WS2. This compound is part of the group of materials called the transition metal dichalcogenides. It occurs naturally as the rare miner ...
is a high temperature
lubricant A lubricant (sometimes shortened to lube) is a substance that helps to reduce friction between surfaces in mutual contact, which ultimately reduces the heat generated when the surfaces move. It may also have the function of transmitting forces, t ...
and is a component of catalysts for
hydrodesulfurization Hydrodesulfurization (HDS) is a catalytic chemical process widely used to remove sulfur (S) from natural gas and from refined petroleum products, such as gasoline or petrol, jet fuel, kerosene, diesel fuel, and fuel oils. The purpose of remov ...
. MoS2 is more commonly used for such applications. Tungsten
oxide An oxide () is a chemical compound that contains at least one oxygen atom and one other element in its chemical formula. "Oxide" itself is the dianion of oxygen, an O2– (molecular) ion. with oxygen in the oxidation state of −2. Most of the E ...
s are used in ceramic glazes and calcium/ magnesium tungstates are used widely in fluorescent lighting. Crystal tungstates are used as
scintillation detectors A scintillator is a material that exhibits scintillation, the property of luminescence, when excited by ionizing radiation. Luminescent materials, when struck by an incoming particle, absorb its energy and scintillate (i.e. re-emit the absorbed ...
in nuclear physics and nuclear medicine. Other salts that contain tungsten are used in the chemical and tanning industries. Tungsten oxide (WO3) is incorporated into selective catalytic reduction (SCR) catalysts found in coal-fired power plants. These catalysts convert
nitrogen oxide Nitrogen oxide may refer to a binary compound of oxygen and nitrogen, or a mixture of such compounds: Charge-neutral *Nitric oxide (NO), nitrogen(II) oxide, or nitrogen monoxide *Nitrogen dioxide (), nitrogen(IV) oxide * Nitrogen trioxide (), or n ...
s ( NOx) to nitrogen (N2) and water (H2O) using ammonia (NH3). The tungsten oxide helps with the physical strength of the catalyst and extends catalyst life. Tungsten containing catalysts are promising for epoxidation, oxidation, and hydrogenolysis reactions. Tungsten heteropoly acids are key component of multifunctional catalysts. Tungstates can be used as photocatalyst, while the tungsten sulfide as electrocatalyst.


Niche uses

Applications requiring its high density include weights,
counterweights A counterweight is a weight that, by applying an opposite force, provides balance and stability of a mechanical system. The purpose of a counterweight is to make lifting the load faster and more efficient, which saves energy and causes less wear ...
, ballast keels for yachts, tail ballast for commercial aircraft, rotor weights for civil and military helicopters, and as ballast in race cars for NASCAR and Formula One. Being slightly less than twice the density, Tungsten is seen as an alternative (albeit more expensive) to lead fishing sinkers.
Depleted uranium Depleted uranium (DU; also referred to in the past as Q-metal, depletalloy or D-38) is uranium with a lower content of the fissile isotope than natural uranium.: "Depleted uranium possesses only 60% of the radioactivity of natural uranium, hav ...
is also used for these purposes, due to similarly high density. Seventy-five-kg blocks of tungsten were used as "cruise balance mass devices" on the entry vehicle portion of the 2012 Mars Science Laboratory spacecraft. It is an ideal material to use as a
dolly Dolly may refer to: Tools *Dolly (tool), a portable anvil * A posser, also known as a dolly, used for laundering * A variety of wheeled tools, including: **Dolly (trailer), for towing behind a vehicle **Boat dolly or launching dolly, a device fo ...
for riveting, where the mass necessary for good results can be achieved in a compact bar. High-density alloys of tungsten with nickel, copper or iron are used in high-quality darts (to allow for a smaller diameter and thus tighter groupings) or for artificial flys (tungsten beads allow the fly to sink rapidly). Tungsten is also used as a heavy bolt to lower the rate of fire of the SWD M11/9 sub-machine gun from 1300 RPM to 700 RPM. Tungsten has seen use recently in nozzles for
3D printing 3D printing or additive manufacturing is the Manufacturing, construction of a three-dimensional object from a computer-aided design, CAD model or a digital 3D modeling, 3D model. It can be done in a variety of processes in which material is ...
; the high wear resistance and thermal conductivity of tungsten carbide improves the printing of abrasive filaments. Some
string instrument String instruments, stringed instruments, or chordophones are musical instruments that produce sound from vibrating strings when a performer plays or sounds the strings in some manner. Musicians play some string instruments by plucking the ...
strings are wound with tungsten. Tungsten is used as an absorber on the electron telescope on the
Cosmic Ray System Cosmic Ray Subsystem (CRS, or Cosmic Ray System) is an instrument aboard the ''Voyager 1'' and ''Voyager 2'' spacecraft of the NASA Voyager program, and it is an experiment to detect cosmic rays. The CRS includes a High-Energy Telescope System ( ...
of the two Voyager spacecraft.


Gold substitution

Its density, similar to that of gold, allows tungsten to be used in jewelry as an alternative to gold or platinum. Metallic tungsten is hypoallergenic, and is harder than gold alloys (though not as hard as tungsten carbide), making it useful for rings that will resist scratching, especially in designs with a
brushed finish A piece of brushed aluminium A collection of brushed stainless steel Breville small appliances A DeLorean featuring non-structural brushed stainless steel panels The St._Louis,_Missouri.html" ;"title="Gateway Arch in St. Louis, Missouri"> ...
. Because the density is so similar to that of gold (tungsten is only 0.36% less dense), and its price of the order of one-thousandth, tungsten can also be used in
counterfeiting To counterfeit means to imitate something authentic, with the intent to steal, destroy, or replace the original, for use in illegal transactions, or otherwise to deceive individuals into believing that the fake is of equal or greater value tha ...
of gold bars, such as by plating a tungsten bar with gold, which has been observed since the 1980s, or taking an existing gold bar, drilling holes, and replacing the removed gold with tungsten rods. The densities are not exactly the same, and other properties of gold and tungsten differ, but gold-plated tungsten will pass superficial tests. Gold-plated tungsten is available commercially from China (the main source of tungsten), both in jewelry and as bars.


Electronics

Because it retains its strength at high temperatures and has a high melting point, elemental tungsten is used in many high-temperature applications, such as incandescent light bulb,
cathode-ray tube A cathode-ray tube (CRT) is a vacuum tube containing one or more electron guns, which emit electron beams that are manipulated to display images on a phosphorescent screen. The images may represent electrical waveforms (oscilloscope), pictur ...
, and vacuum tube filaments, heating elements, and rocket engine nozzles. Its high melting point also makes tungsten suitable for aerospace and high-temperature uses such as electrical, heating, and welding applications, notably in the gas tungsten arc welding process (also called tungsten inert gas (TIG) welding). Because of its conductive properties and relative chemical inertness, tungsten is also used in electrodes, and in the emitter tips in electron-beam instruments that use
field emission gun A field emission gun (FEG) is a type of electron gun in which a sharply pointed Müller-type emitter is held at several kilovolts negative potential relative to a nearby electrode, so that there is sufficient potential gradient at the emitter su ...
s, such as electron microscopes. In electronics, tungsten is used as an interconnect material in
integrated circuit An integrated circuit or monolithic integrated circuit (also referred to as an IC, a chip, or a microchip) is a set of electronic circuits on one small flat piece (or "chip") of semiconductor material, usually silicon. Large numbers of tiny ...
s, between the silicon dioxide dielectric material and the transistors. It is used in metallic films, which replace the wiring used in conventional electronics with a coat of tungsten (or
molybdenum Molybdenum is a chemical element with the symbol Mo and atomic number 42 which is located in period 5 and group 6. The name is from Neo-Latin ''molybdaenum'', which is based on Ancient Greek ', meaning lead, since its ores were confused with lea ...
) on silicon. The electronic structure of tungsten makes it one of the main sources for X-ray targets,Hasz, Wayne Charles ''et al.'' (August 6, 2002) "X-ray target" and also for shielding from high-energy radiations (such as in the radiopharmaceutical industry for shielding radioactive samples of FDG). It is also used in gamma imaging as a material from which coded apertures are made, due to its excellent shielding properties. Tungsten powder is used as a filler material in plastic composites, which are used as a nontoxic substitute for lead in
bullet A bullet is a kinetic projectile, a component of firearm ammunition that is shot from a gun barrel. Bullets are made of a variety of materials, such as copper, lead, steel, polymer, rubber and even wax. Bullets are made in various shapes and co ...
s,
shot Shot may refer to: Arts, entertainment, and media * ''Shot'' (album), by The Jesus Lizard *''Shot, Illusion, New God'', an EP by Gruntruck *''Shot Rev 2.0'', a video album by The Sisters of Mercy * "Shot" (song), by The Rasmus * ''Shot'' (2017 fi ...
, and radiation shields. Since this element's thermal expansion is similar to borosilicate glass, it is used for making glass-to-metal seals. In addition to its high melting point, when tungsten is doped with potassium, it leads to an increased shape stability (compared with non-doped tungsten). This ensures that the filament does not sag, and no undesired changes occur.


Nanowires

Through top-down nanofabrication processes, tungsten nanowires have been fabricated and studied since 2002. Due to a particularly high surface to volume ratio, the formation of a surface oxide layer and the single crystal nature of such material, the mechanical properties differ fundamentally from those of bulk tungsten. Such tungsten nanowires have potential applications in nanoelectronics and importantly as pH probes and gas sensors. In similarity to silicon nanowires, tungsten nanowires are frequently produced from a bulk tungsten precursor followed by a thermal oxidation step to control morphology in terms of length and aspect ratio. Using the
Deal–Grove model The Deal–Grove model mathematically describes the growth of an oxide layer on the surface of a material. In particular, it is used to predict and interpret thermal oxidation of silicon in semiconductor device fabrication. The model was first pub ...
it is possible to predict the oxidation kinetics of nanowires fabricated through such thermal oxidation processing.


Fusion power

Due to its high melting point and good erosion resistance, tungsten is a lead candidate for the most exposed sections of the plasma-facing inner wall of nuclear fusion reactors. It will be used as the plasma-facing material of the
divertor In nuclear fusion power research, a divertor is a device within a tokamak or a stellarator that allows the online removal of waste material from the plasma while the reactor is still operating. This allows control over the buildup of fusion prod ...
in the
ITER ITER (initially the International Thermonuclear Experimental Reactor, ''iter'' meaning "the way" or "the path" in Latin) is an international nuclear fusion research and engineering megaproject aimed at creating energy by replicating, on Earth ...
reactor, and is currently in use in the
JET Jet, Jets, or The Jet(s) may refer to: Aerospace * Jet aircraft, an aircraft propelled by jet engines ** Jet airliner ** Jet engine ** Jet fuel * Jet Airways, an Indian airline * Wind Jet (ICAO: JET), an Italian airline * Journey to Enceladus a ...
test reactor.


Biological role

Tungsten, at atomic number ''Z'' = 74, is the heaviest element known to be biologically functional. It is used by some bacteria and
archaea Archaea ( ; singular archaeon ) is a domain of single-celled organisms. These microorganisms lack cell nuclei and are therefore prokaryotes. Archaea were initially classified as bacteria, receiving the name archaebacteria (in the Archaebac ...
, but not in
eukaryotes Eukaryotes () are organisms whose cells have a nucleus. All animals, plants, fungi, and many unicellular organisms, are Eukaryotes. They belong to the group of organisms Eukaryota or Eukarya, which is one of the three domains of life. Bacte ...
. For example, enzymes called oxidoreductases use tungsten similarly to
molybdenum Molybdenum is a chemical element with the symbol Mo and atomic number 42 which is located in period 5 and group 6. The name is from Neo-Latin ''molybdaenum'', which is based on Ancient Greek ', meaning lead, since its ores were confused with lea ...
by using it in a tungsten- pterin complex with molybdopterin (molybdopterin, despite its name, does not contain molybdenum, but may complex with either molybdenum or tungsten in use by living organisms). Tungsten-using enzymes typically reduce carboxylic acids to aldehydes. The tungsten oxidoreductases may also catalyse oxidations. The first tungsten-requiring enzyme to be discovered also requires selenium, and in this case the tungsten-selenium pair may function analogously to the molybdenum-sulfur pairing of some molybdopterin-requiring enzymes. One of the enzymes in the oxidoreductase family which sometimes employ tungsten (bacterial
formate dehydrogenase Formate dehydrogenases are a set of enzymes that catalyse the oxidation of formate to carbon dioxide, donating the electrons to a second substrate, such as NAD+ in formate:NAD+ oxidoreductase () or to a cytochrome in formate:ferricytochrome-b1 o ...
H) is known to use a selenium-molybdenum version of molybdopterin.
Acetylene hydratase Acetylene hydratase (, AH) is a bacterial enzyme, originally discovered in the anaerobic microorganism ''Pelobactor acetylenicus'', that catalyzes the non-redox hydration of acetylene to form acetaldehyde. :C2H2 + H2O → CH3CHO The mechanism is ...
is an unusual metalloenzyme in that it catalyzes a hydration reaction. Two reaction mechanisms have been proposed, in one of which there is a direct interaction between the tungsten atom and the C≡C triple bond. Although a tungsten-containing xanthine dehydrogenase from bacteria has been found to contain tungsten-molydopterin and also non-protein bound selenium, a tungsten-selenium molybdopterin complex has not been definitively described. In soil, tungsten metal oxidizes to the tungstate anion. It can be selectively or non-selectively imported by some prokaryotic organisms and may substitute for
molybdate In chemistry a molybdate is a compound containing an oxoanion with molybdenum in its highest oxidation state of 6. Molybdenum can form a very large range of such oxoanions which can be discrete structures or polymeric extended structures, althoug ...
in certain enzymes. Its effect on the action of these enzymes is in some cases inhibitory and in others positive. The soil's chemistry determines how the tungsten polymerizes;
alkaline In chemistry, an alkali (; from ar, القلوي, al-qaly, lit=ashes of the saltwort) is a base (chemistry), basic, ionic compound, ionic salt (chemistry), salt of an alkali metal or an alkaline earth metal. An alkali can also be defined as ...
soils cause monomeric tungstates; acidic soils cause polymeric tungstates. Sodium tungstate and lead have been studied for their effect on earthworms. Lead was found to be lethal at low levels and sodium tungstate was much less toxic, but the tungstate completely inhibited their reproductive ability. Tungsten has been studied as a biological copper metabolic
antagonist An antagonist is a character in a story who is presented as the chief foe of the protagonist. Etymology The English word antagonist comes from the Greek ἀνταγωνιστής – ''antagonistēs'', "opponent, competitor, villain, enemy, riv ...
, in a role similar to the action of molybdenum. It has been found that salts may be used as biological copper chelation chemicals, similar to the tetrathiomolybdates.


In archaea

Tungsten is essential for some archaea. The following tungsten-utilizing enzymes are known: *
Aldehyde ferredoxin oxidoreductase In enzymology, an aldehyde ferredoxin oxidoreductase () is an enzyme that catalyzes the chemical reaction :an aldehyde + H2O + 2 oxidized ferredoxin an acid + 2 H+ + 2 reduced ferredoxin This enzyme belongs to the family of oxidoreductases, ...
(AOR) in ''
Thermococcus In taxonomy, ''Thermococcus'' is a genus of thermophilic Archaea in the family the Thermococcaceae. Members of the genus ''Thermococcus'' are typically irregularly shaped coccoid species, ranging in size from 0.6 to 2.0 μm in diameter. Some ...
'' strain ES-1 * Formaldehyde ferredoxin oxidoreductase (FOR) in '' Thermococcus litoralis'' *
Glyceraldehyde-3-phosphate ferredoxin oxidoreductase In enzymology, a glyceraldehyde-3-phosphate dehydrogenase (ferredoxin) () is an enzyme that catalyzes the chemical reaction :D-glyceraldehyde-3-phosphate + H2O + 2 oxidized ferredoxin \rightleftharpoons 3-phospho-D-glycerate + 2 H+ + 2 reduced fer ...
(GAPOR) in '' Pyrococcus furiosus'' A ''wtp'' system is known to selectively transport tungsten in archaea: * WtpA is tungsten-binding protein of ABC family of transporters * WptB is a permease * WtpC is
ATPase ATPases (, Adenosine 5'-TriPhosphatase, adenylpyrophosphatase, ATP monophosphatase, triphosphatase, SV40 T-antigen, ATP hydrolase, complex V (mitochondrial electron transport), (Ca2+ + Mg2+)-ATPase, HCO3−-ATPase, adenosine triphosphatase) are ...


Health factors

Because tungsten is a rare metal and its compounds are generally inert, the effects of tungsten on the environment are limited. The abundance of tungsten in the Earth's crust is thought to be about 1.5 parts per million. It is one of the rarer elements. It was at first believed to be relatively inert and an only slightly toxic metal, but beginning in the year 2000, the risk presented by tungsten alloys, its dusts and particulates to induce cancer and several other adverse effects in animals as well as humans has been highlighted from in vitro and in vivo experiments. The
median lethal dose In toxicology, the median lethal dose, LD50 (abbreviation for "lethal dose, 50%"), LC50 (lethal concentration, 50%) or LCt50 is a toxic unit that measures the lethal dose of a toxin, radiation, or pathogen. The value of LD50 for a substance is the ...
LD50 depends strongly on the animal and the method of administration and varies between 59 mg/kg (intravenous, rabbits) and 5000 mg/kg (tungsten metal powder, intraperitoneal, rats). People can be exposed to tungsten in the workplace by breathing it in, swallowing it, skin contact, and eye contact. The National Institute for Occupational Safety and Health (NIOSH) has set a recommended exposure limit (REL) of 5 mg/m3 over an 8-hour workday and a short term limit of 10 mg/m3.


See also

*
Field emission gun A field emission gun (FEG) is a type of electron gun in which a sharply pointed Müller-type emitter is held at several kilovolts negative potential relative to a nearby electrode, so that there is sufficient potential gradient at the emitter su ...
*
Tungsten oxide Tungsten has several oxidation states, and therefore oxides: * Tungsten(III) oxide * Tungsten(IV) oxide, also known as tungsten dioxide *Tungsten(VI) oxide Tungsten(VI) oxide, also known as tungsten trioxide is a chemical compound of oxygen and t ...
* List of chemical elements name etymologies * List of chemical elements naming controversies


References


External links


Properties, Photos, History, MSDS




at '' The Periodic Table of Videos'' (University of Nottingham)
Picture in the collection from Heinrich Pniok

Elementymology & Elements Multidict by Peter van der Krogt – Tungsten

International Tungsten Industry Association
{{Authority control Chemical elements Transition metals Refractory metals Chemical elements with body-centered cubic structure Native element minerals