![Three heavy-oil stationary engines](https://upload.wikimedia.org/wikipedia/commons/b/b8/Three_heavy-oil_stationary_engines.jpg)
A stationary engine is an
engine
An engine or motor is a machine designed to convert one or more forms of energy into mechanical energy.
Available energy sources include potential energy (e.g. energy of the Earth's gravitational field as exploited in hydroelectric power gen ...
whose framework does not move. They are used to drive immobile equipment, such as
pump
A pump is a device that moves fluids (liquids or gases), or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy. Pumps can be classified into three major groups according to the method they u ...
s,
generators,
mills
Mills is the plural form of mill, but may also refer to:
As a name
* Mills (surname), a common family name of English or Gaelic origin
* Mills (given name)
*Mills, a fictional British secret agent in a trilogy by writer Manning O'Brine
Places Uni ...
or factory machinery, or
cable cars. The term usually refers to large immobile
reciprocating engine
A reciprocating engine, also often known as a piston engine, is typically a heat engine that uses one or more reciprocating pistons to convert high temperature and high pressure into a rotating motion. This article describes the common featu ...
s, principally
stationary steam engine
Stationary steam engines are fixed steam engines used for pumping or driving mills and factories, and for power generation. They are distinct from locomotive engines used on railways, traction engines for heavy steam haulage on roads, steam cars ...
s and, to some extent, stationary
internal combustion engine
An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combus ...
s. Other large immobile power sources, such as
steam turbine
A steam turbine is a machine that extracts thermal energy from pressurized steam and uses it to do mechanical work on a rotating output shaft. Its modern manifestation was invented by Charles Parsons in 1884. Fabrication of a modern steam turbin ...
s,
gas turbine
A gas turbine, also called a combustion turbine, is a type of continuous flow internal combustion engine. The main parts common to all gas turbine engines form the power-producing part (known as the gas generator or core) and are, in the directi ...
s, and large
electric motor
An electric motor is an Electric machine, electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a Electromagneti ...
s, are categorized separately.
Stationary engines were once widespread in the era when each factory or mill generated its own power, and power transmission was mechanical (via
line shaft
A line shaft is a power-driven rotating shaft for power transmission that was used extensively from the Industrial Revolution until the early 20th century. Prior to the widespread use of electric motors small enough to be connected directly to e ...
s,
belts,
gear train
A gear train is a mechanical system formed by mounting gears on a frame so the teeth of the gears engage.
Gear teeth are designed to ensure the pitch circles of engaging gears roll on each other without slipping, providing a smooth transmission ...
s, and
clutch
A clutch is a mechanical device that engages and disengages power transmission, especially from a drive shaft to a driven shaft. In the simplest application, clutches connect and disconnect two rotating shafts (drive shafts or line shafts). ...
es). Applications for stationary engines have declined since
electrification
Electrification is the process of powering by electricity and, in many contexts, the introduction of such power by changing over from an earlier power source.
The broad meaning of the term, such as in the history of technology, economic histor ...
has become widespread; most industrial uses today draw electricity from an
electrical grid
An electrical grid is an interconnected network for electricity delivery from producers to consumers. Electrical grids vary in size and can cover whole countries or continents. It consists of:Kaplan, S. M. (2009). Smart Grid. Electrical Power ...
and distribute it to various individual electric motors instead.
Engines that operate in one place, but can be moved to another place for later operation, are called
portable engine
A portable engine is an engine, either a steam engine or an internal combustion engine, that sits in one place while operating (providing power to machinery), but (unlike a stationary engine) is wikt:portable#Adjective, portable and thus can be ...
s. Although stationary engines and portable engines are both "
stationary" (not moving) while running, preferred usage (for clarity's sake) reserves the term "stationary engine" to the permanently immobile type, and "portable engine" to the mobile type.
Types of stationary engine
*
Stationary steam engine
Stationary steam engines are fixed steam engines used for pumping or driving mills and factories, and for power generation. They are distinct from locomotive engines used on railways, traction engines for heavy steam haulage on roads, steam cars ...
*
Hit and miss engine
A hit-and-miss engine or Hit 'N' Miss is a type of stationary internal combustion engine that is controlled by a governor to only fire at a set speed. They are usually 4-stroke but 2-stroke versions were made. It was conceived in the late 19th c ...
*
Hot bulb engine
Hot or the acronym HOT may refer to:
Food and drink
*Pungency, in food, a spicy or hot quality
*Hot, a wine tasting descriptor
Places
*Hot district, a district of Chiang Mai province, Thailand
** Hot subdistrict, a sub-district of Hot Distric ...
*
Hot tube engine
The hot tube engine is a primitive and long-obsolete type of combustion engine, not to be confused with the hot-bulb engine. The timing of a hot tube engine is controlled by means of varying the length of the hot-tube ignitor, that does the job t ...
Applications
Lead, tin, and copper mines
Cotton, woollen, and worsted mills
Flour mills and corn grinders
A flat belt could be used to connect an engine to a flour mill or corn grinder. These machines are popular at old engine shows. Corn grinders would take corn off of the cob, and grind up corn into animal feed. flour mills make flour.
Electricity generation
Before
mains electricity
Mains electricity or utility power, power grid, domestic power, and wall power, or in some parts of Canada as hydro, is a general-purpose alternating-current (AC) electric power supply. It is the form of electrical power that is delivered to h ...
and the formation of nationwide
power grids, stationary engines were widely used for
small-scale electricity generation
Microgeneration is the small-scale production of heat or electric power from a "low carbon source," as an alternative or supplement to traditional centralized grid-connected power.
Microgeneration technologies include small-scale wind turbine ...
. While large
power station
A power station, also referred to as a power plant and sometimes generating station or generating plant, is an industrial facility for the generation of electric power. Power stations are generally connected to an electrical grid.
Many p ...
s in cities used
steam turbine
A steam turbine is a machine that extracts thermal energy from pressurized steam and uses it to do mechanical work on a rotating output shaft. Its modern manifestation was invented by Charles Parsons in 1884. Fabrication of a modern steam turbin ...
s or high-speed reciprocating
steam engine
A steam engine is a heat engine that performs mechanical work using steam as its working fluid. The steam engine uses the force produced by steam pressure to push a piston back and forth inside a cylinder. This pushing force can be trans ...
s, in rural areas
petrol/gasoline,
paraffin/kerosene, and
fuel oil
Fuel oil is any of various fractions obtained from the distillation of petroleum (crude oil). Such oils include distillates (the lighter fractions) and residues (the heavier fractions). Fuel oils include heavy fuel oil, marine fuel oil (MFO), bun ...
-powered internal combustion engines were cheaper to buy, install, and operate, since they could be started and stopped quickly to meet demand, left running unattended for long periods of time, and did not require a large dedicated engineering staff to operate and maintain. Due to their simplicity and economy,
hot bulb engine
Hot or the acronym HOT may refer to:
Food and drink
*Pungency, in food, a spicy or hot quality
*Hot, a wine tasting descriptor
Places
*Hot district, a district of Chiang Mai province, Thailand
** Hot subdistrict, a sub-district of Hot Distric ...
s were popular for high-power applications until the
diesel engine
The diesel engine, named after Rudolf Diesel, is an internal combustion engine in which ignition of the fuel is caused by the elevated temperature of the air in the cylinder due to mechanical compression; thus, the diesel engine is a so-call ...
took their place from the 1920s. Smaller units were generally powered by spark-ignition engines, which were cheaper to buy and required less space to install.
Most engines of the late-19th and early-20th centuries ran at speeds too low to drive a
dynamo
file:DynamoElectricMachinesEndViewPartlySection USP284110.png, "Dynamo Electric Machine" (end view, partly section, )
A dynamo is an electrical generator that creates direct current using a commutator (electric), commutator. Dynamos were the f ...
or
alternator
An alternator is an electrical generator that converts mechanical energy to electrical energy in the form of alternating current. For reasons of cost and simplicity, most alternators use a rotating magnetic field with a stationary armature.Go ...
directly. As with other equipment, the
generator
Generator may refer to:
* Signal generator, electronic devices that generate repeating or non-repeating electronic signals
* Electric generator, a device that converts mechanical energy to electrical energy.
* Generator (circuit theory), an eleme ...
was driven off the engine's flywheel by a broad flat belt. The pulley on the generator was much smaller than the flywheel, providing the required 'gearing up' effect. Later spark-ignition engines developed from the 1920s could be directly coupled.
Up to the 1930s most rural houses in
Europe
Europe is a large peninsula conventionally considered a continent in its own right because of its great physical size and the weight of its history and traditions. Europe is also considered a Continent#Subcontinents, subcontinent of Eurasia ...
and
North America
North America is a continent in the Northern Hemisphere and almost entirely within the Western Hemisphere. It is bordered to the north by the Arctic Ocean, to the east by the Atlantic Ocean, to the southeast by South America and the Car ...
needed their own generating equipment if
electric light
An electric light, lamp, or light bulb is an electrical component that produces light. It is the most common form of artificial lighting. Lamps usually have a base made of ceramic, metal, glass, or plastic, which secures the lamp in the soc ...
was fitted. Engines would often be installed in a dedicated "engine house", which was usually an outbuilding separate from the main house to reduce the interference from the engine noise. The engine house would contain the engine, the generator, the necessary
switchgear
In an electric power system, a switchgear is composed of electrical disconnect switches, fuses or circuit breakers used to control, protect and isolate electrical equipment. Switchgear is used both to de-energize equipment to allow work to be ...
and
fuses
Fuse or FUSE may refer to:
Devices
* Fuse (electrical), a device used in electrical systems to protect against excessive current
** Fuse (automotive), a class of fuses for vehicles
* Fuse (hydraulic), a device used in hydraulic systems to protec ...
, as well as the engine's fuel supply and usually a dedicated workshop space with equipment to service and repair the engine. Wealthy households could afford to employ a dedicated engineer to maintain the equipment, but as the demand for electricity spread to smaller homes, manufacturers produced engines that required less maintenance and that did not need specialist training to operate.
Such generator sets were also used in industrial complexes and public buildings – anywhere where electricity was required but mains electricity was not available.
Most countries in the
Western world
The Western world, also known as the West, primarily refers to the various nations and state (polity), states in the regions of Europe, North America, and Oceania. completed large-scale rural electrification in the years following
World War II
World War II or the Second World War, often abbreviated as WWII or WW2, was a world war that lasted from 1939 to 1945. It involved the vast majority of the world's countries—including all of the great powers—forming two opposin ...
, making individual generating plants obsolete for front-line use. However, even in countries with a reliable mains supply, many buildings are still fitted with modern
diesel generator
A diesel generator (DG) (also known as a diesel Genset) is the combination of a diesel engine with an electric generator (often an alternator) to generate electrical energy. This is a specific case of engine generator. A diesel compression- ...
s for emergency use, such as
hospitals
A hospital is a health care institution providing patient treatment with specialized health science and auxiliary healthcare staff and medical equipment. The best-known type of hospital is the general hospital, which typically has an emerge ...
and
pumping stations
Pumping stations, also called pumphouses in situations such as drilled wells and drinking water, are facilities containing pumps and equipment for pumping fluids from one place to another. They are used for a variety of infrastructure systems, ...
. This network of generators often forms a crucial part of the national electricity system's strategy for coping with periods of high demand.
Pumping stations
![Rushton 2cyl gas engine](https://upload.wikimedia.org/wikipedia/commons/1/1f/Rushton_2cyl_gas_engine.jpg)
The development of water supply and sewage removal systems required the provision of many
pumping station
Pumping stations, also called pumphouses in situations such as well drilling, drilled wells and drinking water, are facilities containing pumps and equipment for pumping fluids from one place to another. They are used for a variety of infrastru ...
s. In these, some form of stationary engine (steam-powered for earlier installations) is used to drive one or more
pump
A pump is a device that moves fluids (liquids or gases), or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy. Pumps can be classified into three major groups according to the method they u ...
s, although
electric motor
An electric motor is an Electric machine, electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a Electromagneti ...
s are more conventionally used nowadays.
Canals
For
canal
Canals or artificial waterways are waterways or engineered channels built for drainage management (e.g. flood control and irrigation) or for conveyancing water transport vehicles (e.g. water taxi). They carry free, calm surface flow un ...
s, a distinct area of application concerned the powering of
boat lift
A boat lift, ship lift, or lift lock is a machine for transporting boats between water at two different elevations, and is an alternative to the canal lock.
It may be vertically moving, like the Anderton boat lift in England, rotational, like ...
s and
inclined planes
An inclined plane, also known as a ramp, is a flat supporting surface tilted at an angle from the vertical direction, with one end higher than the other, used as an aid for raising or lowering a load. The inclined plane is one of the six clas ...
. Where possible these would be arranged to utilise water and gravity in a balanced system, but in some cases additional power input was required from a stationary engine for the system to work. The vast majority of these were constructed (and in many cases, demolished again) before steam engines were supplanted by internal combustion alternatives.
Cable haulage railways
Industrial railways in quarries and mines made use of
cable railway
Cable may refer to:
Mechanical
* Nautical cable, an assembly of three or more ropes woven against the weave of the ropes, rendering it virtually waterproof
* Wire rope, a type of rope that consists of several strands of metal wire laid into a hel ...
s based on the
inclined plane
An inclined plane, also known as a ramp, is a flat supporting surface tilted at an angle from the vertical direction, with one end higher than the other, used as an aid for raising or lowering a load. The inclined plane is one of the six clas ...
idea, and certain early passenger railways in the UK were planned with lengths of cable-haulage to overcome severe gradients.
For the first proper railway, the
Liverpool and Manchester of 1830, it was not clear whether
locomotive
A locomotive or engine is a rail transport vehicle that provides the Power (physics), motive power for a train. If a locomotive is capable of carrying a payload, it is usually rather referred to as a multiple unit, Motor coach (rail), motor ...
traction would work, and the railway was designed with steep 1 in 100 gradients concentrated on either side of
Rainhill
Rainhill is a village and civil parish within the Metropolitan Borough of St Helens, in Merseyside, England. The population of the civil parish taken at the 2011 census was 10,853.
Historically part of Lancashire, Rainhill was formerly a townsh ...
, just in case. Had cable haulage been necessary, then inconvenient and time-consuming shunting would obviously have been required to attach and detach the cables. The Rainhill gradients proved not to be a problem, and in the event, locomotive traction was determined to be a new technology with great potential for further development.
The steeper 1 in 50 grades from Liverpool down to the docks were operated by cable traction for several decades until locomotives improved. Cable haulage continued to be used where gradients were even steeper.
Cable haulage did prove viable where the gradients were exceptionally steep, such as the 1 in 8 gradients of the
Cromford and High Peak Railway opened in 1830. Cable railways generally have two tracks with loaded wagons on one track partially balanced by empty wagons on the other, to minimise fuel costs for the stationary engine. Various kinds of
rack railway
A rack railway (also rack-and-pinion railway, cog railway, or cogwheel railway) is a steep grade railway with a toothed rack rail, usually between the running rails. The trains are fitted with one or more cog wheels or pinions that mesh with ...
were developed to overcome the lack of friction of conventional locomotives on steep gradients.
These early installations of stationary engines would all have been steam-powered initially.
Some manufacturers of stationary engines
*
Associated Manufactures Company USA
*
Blackstone & Co
Blackstone & Co. was a farm implement maker at Stamford, Lincolnshire, United Kingdom.
History Company History
This business was established in 1837 as Smith & Ashby later known as Rutland Iron Works. Later still it came into the ownership of ...
UK c.1882 - 1936
*
Briggs & Stratton
Briggs & Stratton Corporation is an American manufacturer of gasoline engines with headquarters in Wauwatosa, Wisconsin.
Engine production averages 10 million units per year as of April 2015. The company reports that it has 13 large facilit ...
USA
*
Charter Gas Engine Company c.1883-1920s
*
Cushman
*
Deere & Company
Deere & Company, Trade name, doing business as John Deere (), is an American corporation that manufactures agricultural machinery, heavy equipment, forestry machinery, diesel engines, drivetrains (axles, transmissions, gearboxes) used in heavy e ...
/
John Deere
Deere & Company, doing business as John Deere (), is an American corporation that manufactures agricultural machinery, heavy equipment, forestry machinery, diesel engines, drivetrains (axles, transmissions, gearboxes) used in heavy equipment, ...
USA
*
Electro-Motive USA
*
Emerson-Brantingham USA
*
Fairbanks-Morse
Fairbanks, Morse and Company was an American manufacturing company in the late 19th and early 20th century. Originally a weighing scale manufacturer, it later diversified into pumps, engines, windmills, coffee grinders, radios, farm tractors, fee ...
USA
*
Fuller and Johnson
*
Hercules Gas Engine Company
The Hercules Gas engine company was a United States-based company which first produced buggies. It later was one of the top producers of gasoline engines, including to power cement mixers.
The company was founded in 1902, in Cincinnati, Ohio
...
1912-1930s
*
Hercules Motors Corporation 1915-1967, 1976-
*
Richard Hornsby & Sons
Richard Hornsby & Sons was an engine and machinery manufacturer in Grantham, Lincolnshire, England from 1828 until 1918. The company was a pioneer in the manufacture of the oil engine developed by Herbert Akroyd Stuart, which was marketed un ...
UK
*
International Harvester
The International Harvester Company (often abbreviated by IHC, IH, or simply International ( colloq.)) was an American manufacturer of agricultural and construction equipment, automobiles, commercial trucks, lawn and garden products, household e ...
USA
*
Jacobson Machine Manufacturing Company
*
Kohler Company
Kohler Co., founded in 1873 by John Michael Kohler, is an American manufacturing company based in Kohler, Wisconsin. Kohler is best known for its plumbing products, but the company also manufactures furniture, cabinetry, tile, engines, and g ...
USA
*
Lister Petter
Lister Petter is a British company that manufactures internal combustion engines for industry, a subsidiary of Teignmouth, England based Sleeman and Hawken.
History
The company was formed in 1986, after owner Hawker Siddeley Group Plc merged Du ...
UK
**
R A Lister and Company
R A Lister & Company was founded in Dursley, Gloucestershire, England, in 1867 by Sir Robert Ashton Lister (1845–1929), to produce agricultural machinery.
History 1867–1906: Foundation and growth
The founder of R A Lister and Company w ...
UK
**
Petters Limited
Petters Limited (known as JB Petter & Sons of Yeovil until 1910), were a maker of stationary petrol and diesel engines from 1896 onwards.Petter, Percival. ''The Story of Petters Limited'' (Westbury: David Edgington, 1989) In 1915 Petter founded ...
UK
*
Malkotsis
Malkotsis was the trade name for ''Technica S. Malkotsis A.E.'', which has historically been the most important Greek engine manufacturer, surpassing several engine (mostly diesel and semi-diesel) manufacturers that flourished in Greece in the 192 ...
Greece
*
National Gas Engine Company UK
*
New Holland Machine Company :''This is a historical article. For current information see New Holland Ag''
The New Holland Machine Company was founded in 1895, when a young man by the name of Abram Zimmerman purchased a horse barn in New Holland, Pennsylvania, and establishe ...
USA
*
Olds Gasoline Engine Works (Pliny Olds, sons Wallace and Ransom) (1890s-1910)
*
Otto Gas Engine Works
*
Palmer Brothers
*
Rider-Ericsson Engine Company
The US Rider-Ericsson Engine Company was the successor of the DeLamater Iron Works and the Rider Engine Company, having bought from both companies their extensive plants and entire stocks of engines and patterns, covering all styles of Rider and E ...
*
Russell & Company
Russell & Company () was the largest American trading house of the mid-19th century in China. The firm specialised in trading tea, silk and opium and was eventually involved in the shipping trade.
Foundation
In 1818, Samuel Russell was approached ...
USA
*
Stover Manufacturing and Engine Company
*
Van Duzen Gas and Gasoline Engine Company c.1891-1898
*
Waterloo Gasoline Engine Company
The Waterloo Gasoline Engine Company was the first company to manufacture and sell gasoline powered farm tractors. Based in Waterloo, Iowa, the company was created by John Froelich and a group of Iowa businessmen in 1893, and was originally named ...
USA
*
Wärtsilä
Wärtsilä Oyj Abp (), trading internationally as Wärtsilä Corporation, is a Finnish company which manufactures and services power sources and other equipment in the marine and energy markets. The core products of Wärtsilä include technol ...
*
Witte Engine Works
Preserved stationary engines
Many
steam rallies, like the
Great Dorset Steam Fair
The Great Dorset Steam Fair (abbreviated GDSF, and since 2010 also known as The National Heritage Show) is an annual show featuring steam-powered vehicles and machinery. It now covers and runs for five days. This used to be from the Wednesday ...
, include an exhibit section for internal combustion stationary engines for which purpose the definition is usually extended to include any engine which was not intended primarily for the propulsion of a vehicle. Thus many are in fact
portable engine
A portable engine is an engine, either a steam engine or an internal combustion engine, that sits in one place while operating (providing power to machinery), but (unlike a stationary engine) is wikt:portable#Adjective, portable and thus can be ...
s, either from new or having been converted by mounting on a wheeled trolley for ease of transport and may also include such things as marine or airborne auxiliary power units and engines removed from equipment such as motor mowers. These engines have been restored by private individuals and often are exhibited in operation, powering water pumps, electric generators, hand tools, and the like.
In the UK there are few museums where visitors can see stationary engines in operation. Many museums have one or more engines but only a few specialise in the internal combustion stationary engines. Among these are the
Internal Fire Museum of Power
The Internal Fire Museum of Power is a museum of internal combustion engines in West Wales. The museum's collection is mostly of larger stationary diesel engines, as used for generating sets and pumping stations. The museum is located at Tan-y-gr ...
, in Wales, and the
Anson Engine Museum
The Anson Engine Museum is situated on the site of the old Anson colliery in Poynton, Cheshire, England. It is the work of Les Cawley and Geoff Challinor who began collecting and showing stationary engines for a hobby. The museum now has one ...
in Cheshire. The
Amberley Working Museum in West Sussex also has a number of engines, as does
Kew Bridge Steam Museum
London Museum of Water & Steam is an independent museum founded in 1975 as the Kew Bridge Steam Museum. It was rebranded in early 2014 following a major investment project.
Situated on the site of the old Kew Bridge Pumping Station in Brentfo ...
in London.
See also
*
Canterbury and Whitstable Railway
The Canterbury and Whitstable Railway, sometimes referred to colloquially as the "Crab and Winkle Line", was an early British railway that opened in 1830 between Canterbury and Whitstable in the county of Kent, England.
Early history
Ther ...
*
Diesel generator
A diesel generator (DG) (also known as a diesel Genset) is the combination of a diesel engine with an electric generator (often an alternator) to generate electrical energy. This is a specific case of engine generator. A diesel compression- ...
, which may be stationary
*
Engine-generator
An engine–generator is the combination of an electrical generator and an engine (prime mover) mounted together to form a single piece of equipment. This combination is also called an ''engine–generator set'' or a ''gen-set''. In many contexts ...
, which may be stationary
*
Hillclimbing (railway)
Hillclimbing is a problem faced by railway systems when a load must be carried up an incline. While railways have a great ability to haul very heavy loads, this advantage is only significant when the tracks are fairly level. As soon as the gradient ...
*
Non-road engine
Non-road engines are engines that are used for other purposes than a motor vehicle that is used on a public roadway. The term is commonly used by regulators to classify the engines in order to control their emissions.
Non-road engines are u ...
References
External links
{{Commons category, Stationary engines
Antique Stationary EnginesInternal Fire Museum of Powerin Wales
Anson Engine Museum in CheshireStationary engine websiteHarry's Old Engine Home PageAntique-engine.com
Engines
Engine technology