![Unit injector](https://upload.wikimedia.org/wikipedia/commons/3/3c/Unit_injector.jpg)
A compression release engine brake, compression brake, or decompression brake, frequently called a Jacobs brake or Jake Brake, is an
engine braking
Engine braking occurs when the retarding forces within an engine are used to slow down a motor vehicle, as opposed to using additional external braking mechanisms such as friction brakes or magnetic brakes.
The term is often confused with seve ...
mechanism installed on some
diesel engine
The diesel engine, named after Rudolf Diesel, is an internal combustion engine in which ignition of the fuel is caused by the elevated temperature of the air in the cylinder due to mechanical compression; thus, the diesel engine is a so-call ...
s. When activated, it opens
exhaust valves to the cylinders, right before the compression stroke ends, releasing the compressed gas trapped in the cylinders, and slowing the vehicle.
Clessie Cummins
Clessie Lyle Cummins (December 27, 1888 – August 17, 1968) was the founder of the Cummins Engine Co. He was an entrepreneur who improved on existing diesel engines, created new diesel engine designs, was awarded 33 United States patents for h ...
was granted a patent for the engine compression brake in 1965, and the first company to manufacture them was
Jacobs Vehicle Systems *
Jacobs Vehicle Systems, Inc. is an American company that engineers, develops and manufacturers commercial vehicle retarding and valve actuation technologies. The company produces light-duty, medium-duty, and heavy-duty engine brakes, recreation ...
. The terms ''Jacobs brake'' and ''Jake Brake'' properly refer to compression brakes manufactured by Jacobs, though the terms have now become
generic trademark
A generic trademark, also known as a genericized trademark or proprietary eponym, is a trademark or brand name that, because of its popularity or significance, has become the generic term for, or synonymous with, a general class of products or ...
s, and are often used to refer to compression brakes in general, especially on large vehicles and heavy equipment.
Function
When the driver releases the accelerator on a moving vehicle powered by an
internal combustion engine
An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combus ...
, the vehicle's forward
momentum
In Newtonian mechanics, momentum (more specifically linear momentum or translational momentum) is the product of the mass and velocity of an object. It is a vector quantity, possessing a magnitude and a direction. If is an object's mass an ...
continues to turn the engine's
crankshaft
A crankshaft is a mechanical component used in a piston engine to convert the reciprocating motion into rotational motion. The crankshaft is a rotating shaft containing one or more crankpins, that are driven by the pistons via the connecting ...
. Most diesel engines do not have a throttle body, so regardless of the throttle setting, air is always drawn into the cylinders (excluding the valve fitted to certain diesels, such as fire appliances and generators on oil and gas platforms, to prevent
diesel engine runaway
Diesel engine runaway is a rare condition affecting diesel engines, in which the engine draws extra fuel from an unintended source and overspeeds at higher and higher RPM, producing up to ten times the engine's rated output until destroyed by mec ...
). The fuel-free air only mix that is compressed on the compression stroke now starts to act as an air spring. After the piston reaches maximum compression, the compressed air mixture returns its energy to the piston by pushing the piston back down. The end result is that even if the fuel supply to the cylinder is stopped, some energy absorbed during the compression stroke is still returned to the crankshaft. Because of this returned energy, there is very little engine braking applied to the vehicle.
The typical compression brake consists of a hydraulic system using engine oil which transfers the motion of the fuel injector rocker arm to the engine's exhaust valve(s). When activated, the exhaust valve opens very briefly near the engine's
top dead center
In a reciprocating engine, the dead centre is the position of a piston in which it is either farthest from, or nearest to, the crankshaft. The former is known as Top Dead Centre (TDC) while the latter is known as Bottom Dead Centre (BDC).
...
, and releases the compressed air in the cylinder so that the air compression energy is not returned to the crankshaft. A compression release engine brake can assist a vehicle to maintain or even reduce speed with minimal use of friction brakes. The power of this type can be around the same as the engine power.
In contrast, a
gasoline engine
A petrol engine (gasoline engine in American English) is an internal combustion engine designed to run on petrol (gasoline). Petrol engines can often be adapted to also run on fuels such as liquefied petroleum gas and ethanol blends (such as ''E ...
under deceleration runs with a closed
throttle
A throttle is the mechanism by which fluid flow is managed by constriction or obstruction.
An engine's power can be increased or decreased by the restriction of inlet gases (by the use of a throttle), but usually decreased. The term ''throttle'' ...
that prevents free flow of air into the cylinders, resulting in little pressure to release at the top of the compression stroke. The closed throttle provides engine braking by forcing the engine to generate a vacuum between the throttle and the cylinders.
Typically, the controls for a compression brake consist of an on/off switch and often a selector that controls the number of cylinders on which the brake is active. Throttle and clutch switches are integral with the system. Activation occurs when both the clutch and the throttle are released with the transmission in gear. It is the driver's job to ascertain the correct transmission gear to use, depending on factors such as the steepness of the grade and the vehicle's load.
Limitations
![No Jake brakes within city limits](https://upload.wikimedia.org/wikipedia/commons/a/ae/No_Jake_brakes_within_city_limits.jpg)
The use of engine compression brakes may cause a vehicle to make a loud "
growling", "
machine gun
A machine gun is a fully automatic, rifled autoloading firearm designed for sustained direct fire with rifle cartridges. Other automatic firearms such as automatic shotguns and automatic rifles (including assault rifles and battle rifles) a ...
", or "
jackhammer
A jackhammer (pneumatic drill or demolition hammer in British English) is a pneumatic or electro-mechanical tool that combines a hammer directly with a chisel. It was invented by William Mcreavy, who then sold the patent to Charles Brady Kin ...
" like exhaust noise, especially vehicles having no mufflers, which has led many communities in the
United States
The United States of America (U.S.A. or USA), commonly known as the United States (U.S. or US) or America, is a country primarily located in North America. It consists of 50 states, a federal district, five major unincorporated territorie ...
,
Canada
Canada is a country in North America. Its ten provinces and three territories extend from the Atlantic Ocean to the Pacific Ocean and northward into the Arctic Ocean, covering over , making it the world's second-largest country by tot ...
, and
Australia
Australia, officially the Commonwealth of Australia, is a Sovereign state, sovereign country comprising the mainland of the Australia (continent), Australian continent, the island of Tasmania, and numerous List of islands of Australia, sma ...
to prohibit compression braking within municipal limits. Drivers are notified by roadside signs with legends such as "Brake Retarders Prohibited," "No Engine Brake," "No Jake Brakes," "Compression Braking Prohibited," "Please No Engine Brake," "Avoid Using Engine Brakes," or "Unmuffled Engine Braking Prohibited," and enforcement is typically through traffic
fines Fines may refer to:
* Fines, Andalusia, Spanish municipality
* Fine (penalty)
* Fine, a dated term for a premium on a lease of land, a large sum the tenant pays to commute (lessen) the rent throughout the term
*Fines, ore or other products with a s ...
. Such prohibitions have led to the development of new types of
muffler
A muffler (North American and Australian English) or silencer (British English) is a device for reducing the noise emitted by the exhaust of an internal combustion engine—especially a noise-deadening device forming part of the exhaust sys ...
s and
turbocharger
In an internal combustion engine, a turbocharger (often called a turbo) is a forced induction device that is powered by the flow of exhaust gases. It uses this energy to compress the intake gas, forcing more air into the engine in order to pro ...
s to better silence braking noise.
Jacobs claims that the use of the term "Jake Brake" on signs prohibiting engine retarding brakes violates their trademark and discriminates against Jacobs brand products.
In the U.S. state of
Ohio
Ohio () is a state in the Midwestern region of the United States. Of the fifty U.S. states, it is the 34th-largest by area, and with a population of nearly 11.8 million, is the seventh-most populous and tenth-most densely populated. The sta ...
, state law allows a
board of county commissioners or township trustees to prohibit the use of compression brakes within unincorporated areas. These local regulations apply to all state- and locally-maintained roads except
Interstate highway
The Dwight D. Eisenhower National System of Interstate and Defense Highways, commonly known as the Interstate Highway System, is a network of controlled-access highways that forms part of the National Highway System in the United States. Th ...
s. The state's standard "No Engine Brake" sign is designed to avoid discriminating against the Jacobs brand name.
See also
*
Engine braking
Engine braking occurs when the retarding forces within an engine are used to slow down a motor vehicle, as opposed to using additional external braking mechanisms such as friction brakes or magnetic brakes.
The term is often confused with seve ...
*
Compression release
A compression release mechanism works to ease the starting of internal combustion engines by allowing them to spin up to starting speed without having to work against the pumping action of the pistons. It does this through a release valve that is i ...
*
Exhaust brake
An exhaust brake is a means of slowing a diesel engine by closing off the exhaust path from the engine, causing the exhaust gases to be compressed in the exhaust manifold, and in the cylinder. Since the exhaust is being compressed, and there is no ...
*
Retarder (mechanical engineering)
A retarder is a device used to augment or replace some of the functions of primary friction-based braking systems, usually on heavy vehicles. Retarders serve to slow vehicles, or maintain a steady speed while traveling down a hill, and help prev ...
*
Jacobs Vehicle Systems *
Jacobs Vehicle Systems, Inc. is an American company that engineers, develops and manufacturers commercial vehicle retarding and valve actuation technologies. The company produces light-duty, medium-duty, and heavy-duty engine brakes, recreation ...
References
{{Reflist
Vehicle braking technologies
de:Motorbremse#Dekompressionsbremse