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A flow control
Process plants consist of hundreds, or even thousands, of control loops all networked together to produce a product to be offered for sale. Each of these control loops is designed to keep some important process variable, such as pressure, flow, level, or temperature, within a required operating range to ensure the quality of the end product. Each loop receives and internally creates disturbances that detrimentally affect the process variable, and interaction from other loops in the network provides disturbances that influence the process variable.Fisher - Control Valve Handbook, Fourth Edition, Fisher Controls International, 2005
To reduce the effect of these load disturbances, sensors and transmitters collect information about the process variable and its relationship to some desired set point. A controller then processes this information and decides what must be done to get the process variable back to where it should be after a load disturbance occurs. When all the measuring, comparing, and calculating are done, some type of final control element must implement the strategy selected by the controller. The most common final control element in the process control industries is the control valve. The control valve manipulates a flowing fluid, such as gas, steam, water, or chemical compounds, to compensate for the load disturbance and keep the regulated process variable as close as possible to the desired set point.
Image:Valve.jpg, Stainless steel
valve
A valve is a device or natural object that regulates, directs or controls the flow of a fluid (gases, liquids, fluidized solids, or slurries) by opening, closing, or partially obstructing various passageways. Valves are technically fittings ...
regulates the flow or pressure of a fluid
In physics, a fluid is a liquid, gas, or other material that continuously deforms (''flows'') under an applied shear stress, or external force. They have zero shear modulus, or, in simpler terms, are substances which cannot resist any shear ...
. Control valves normally respond to signal
In signal processing, a signal is a function that conveys information about a phenomenon. Any quantity that can vary over space or time can be used as a signal to share messages between observers. The ''IEEE Transactions on Signal Processing'' ...
s generated by independent devices such as flow meter
Flow measurement is the quantification of bulk fluid movement. Flow can be measured in a variety of ways. The common types of flowmeters with industrial applications are listed below:
* a) Obstruction type (differential pressure or variable area) ...
s or temperature gauges.
Operation
Control valves are normally fitted withactuator
An actuator is a component of a machine that is responsible for moving and controlling a mechanism or system, for example by opening a valve. In simple terms, it is a "mover".
An actuator requires a control device (controlled by control signal) a ...
s and positioners. Pneumatic
Pneumatics (from Greek ‘wind, breath’) is a branch of engineering that makes use of gas or pressurized air.
Pneumatic systems used in Industrial sector, industry are commonly powered by compressed air or compressed inert gases. A central ...
ally-actuated globe valve
A globe valve, different from ball valve, is a type of valve used for regulating Fluid dynamics, flow in a Piping, pipeline, consisting of a movable plug or disc element and a stationary ring seat in a generally spherical body.
Globe valves are ...
s and diaphragm valve
Diaphragm valves (or membrane valves) consists of a valve body with two or more ports, an elastomeric diaphragm, and a "weir or saddle" or seat upon which the diaphragm closes the valve. The valve body may be constructed from plastic, metal, woo ...
s are widely used for control purposes in many industries, although quarter-turn types such as (modified) ball and butterfly valve
A butterfly valve is a valve that isolates or regulates the flow of a fluid. The closing mechanism is a disk that rotates.
Principle of operation
Operation is similar to that of a ball valve, which allows for quick shut off. Butterfly valves ...
s are also used.
Control valves can also work with hydraulic actuators (also known as hydraulic pilots). These types of valves are also known as automatic control valves. The hydraulic actuators respond to changes of pressure or flow and will open/close the valve. Automatic control valves do not require an external power source, meaning that the fluid pressure is enough to open and close them.
Automatic control valves include pressure reducing valve
A pressure regulator is a valve that controls the pressure of a fluid or gas to a desired value, using negative feedback from the controlled pressure. Regulators are used for gases and liquids, and can be an integral device with a pressure setti ...
s, flow control valves, back-pressure sustaining valves, altitude valves, and relief valve
A relief valve or pressure relief valve (PRV) is a type of safety valve used to control or limit the pressure in a system; pressure might otherwise build up and create a process upset, instrument or equipment failure, or fire. The pressure is re ...
s.
Application
Process plants consist of hundreds, or even thousands, of control loops all networked together to produce a product to be offered for sale. Each of these control loops is designed to keep some important process variable, such as pressure, flow, level, or temperature, within a required operating range to ensure the quality of the end product. Each loop receives and internally creates disturbances that detrimentally affect the process variable, and interaction from other loops in the network provides disturbances that influence the process variable.Fisher - Control Valve Handbook, Fourth Edition, Fisher Controls International, 2005
To reduce the effect of these load disturbances, sensors and transmitters collect information about the process variable and its relationship to some desired set point. A controller then processes this information and decides what must be done to get the process variable back to where it should be after a load disturbance occurs. When all the measuring, comparing, and calculating are done, some type of final control element must implement the strategy selected by the controller. The most common final control element in the process control industries is the control valve. The control valve manipulates a flowing fluid, such as gas, steam, water, or chemical compounds, to compensate for the load disturbance and keep the regulated process variable as close as possible to the desired set point.
Images
gate valve
A gate valve, also known as a sluice valve, is a valve that opens by lifting a barrier (gate) out of the path of the fluid. Gate valves require very little space along the pipe axis and hardly restrict the flow of fluid when the gate is fully ope ...
Image:Gate_valve.JPG, Stainless steel check valve
A check valve, non-return valve, reflux valve, retention valve, foot valve, or one-way valve is a valve that normally allows fluid (liquid or gas) to flow through it in only one direction.
Check valves are two-port valves, meaning they have t ...
Image:Carbon steel globe valve.jpg, Carbon steel globe valve
A globe valve, different from ball valve, is a type of valve used for regulating Fluid dynamics, flow in a Piping, pipeline, consisting of a movable plug or disc element and a stationary ring seat in a generally spherical body.
Globe valves are ...
Image:Wafer_check_valve--The-Alloy-Valve-Stockist.JPG, Stainless steel wafer check valve
Image:Ball_valve--The-Alloy-Valve-Stockist.JPG, Stainless steel ball valve
Image:Butterfly-valve--The-Alloy-Valve-Stockist.JPG, Cast iron butterfly valve
A butterfly valve is a valve that isolates or regulates the flow of a fluid. The closing mechanism is a disk that rotates.
Principle of operation
Operation is similar to that of a ball valve, which allows for quick shut off. Butterfly valves ...
Image:Flanged-Nozzle-check-valve-The-Alloy-Valve-Stockist.JPG, Flanged nozzle inconel check valve or axial check valve
See also
*Ball valve
A ball valve is a flow control device which uses a hollow, perforated and pivoting ball to control fluid flowing through it. It is open when the ball's hole is in line with the flow inlet and closed when it is pivoted 90-degrees by the valve ...
* Butterfly valve
A butterfly valve is a valve that isolates or regulates the flow of a fluid. The closing mechanism is a disk that rotates.
Principle of operation
Operation is similar to that of a ball valve, which allows for quick shut off. Butterfly valves ...
* Check valve
A check valve, non-return valve, reflux valve, retention valve, foot valve, or one-way valve is a valve that normally allows fluid (liquid or gas) to flow through it in only one direction.
Check valves are two-port valves, meaning they have t ...
* Control valve
A control valve is a valve used to control fluid flow by varying the size of the flow passage as directed by a signal from a controller. This enables the direct control of flow rate and the consequential control of process quantities such as pressu ...
* Diaphragm valve
Diaphragm valves (or membrane valves) consists of a valve body with two or more ports, an elastomeric diaphragm, and a "weir or saddle" or seat upon which the diaphragm closes the valve. The valve body may be constructed from plastic, metal, woo ...
* Flow limiter
A flow limiter or flow restrictor is a device to restrict the flow of a fluid, in general a gas or a liquid. Some designs use single stage or multi stage orifice plates to handle high and low flow rates. Flow limiters are often used in manufactu ...
* Flow measurement
Flow measurement is the quantification of bulk fluid movement. Flow can be measured in a variety of ways. The common types of flowmeters with industrial applications are listed below:
* a) Obstruction type (differential pressure or variable area ...
* Gate valve
A gate valve, also known as a sluice valve, is a valve that opens by lifting a barrier (gate) out of the path of the fluid. Gate valves require very little space along the pipe axis and hardly restrict the flow of fluid when the gate is fully ope ...
* Globe valve
A globe valve, different from ball valve, is a type of valve used for regulating Fluid dynamics, flow in a Piping, pipeline, consisting of a movable plug or disc element and a stationary ring seat in a generally spherical body.
Globe valves are ...
* Mass flow controller
A mass flow controller (MFC) is a device used to measure and control the flow of liquids and gases. A mass flow controller is designed and calibrated to control a specific type of liquid or gas at a particular range of flow rates. The MFC can be g ...
* Needle valve
A needle valve is a type of valve with a small port and a threaded, needle-shaped plunger. It allows precise regulation of flow, although it is generally only capable of relatively low flow rates.
Construction and operation
An instrument ne ...
* Plastic pressure pipe systems
Plastic pipe is a tubular section, or hollow cylinder, made of plastic. It is usually, but not necessarily, of circular cross-section, used mainly to convey substances which can flow—liquids and gases (fluids), slurries, powders and masses of sm ...
* Thermal mass flow meter
Thermal mass flow meters, also known as thermal dispersion or immersible mass flow meters, comprise a family of instruments for the measurement of the total mass flow rate of a fluid, primarily gases, flowing through closed conduits. A second ...
References
{{Reflist Valves