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Spinneret (polymers)
A spinneret is a device used to extrude a polymer solution or polymer melt to form fibers. Streams of viscous polymer exit via the spinneret into air or liquid leading to a phase inversion which allows the polymer to solidify. The individual polymer chains tend to align in the fiber because of viscous flow. This airstream liquid-to-fiber formation process is similar to the production process for cotton candy. The fiber production process is generally referred to as "spinning". Depending on the type of spinneret used, either solid or hollow fibers can be formed. Spinnerets are also used for electrospinning and electrospraying applications. They are sometimes called ''coaxial needles,'' or ''coaxial emitters.'' Spinnerets are usually made of metals with melting points too low to withstand the heating processes employed in industrial metallurgy, and thus are generally not used to form metallic fibers. See also * Electrospinning * Hollow fiber membrane * Spinning (polymers) * Tex ...
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Hollow Fiber Membrane
Hollow fiber membranes (HFMs) are a class of artificial membranes containing a semi-permeable barrier in the form of a hollow fiber. Originally developed in the 1960s for reverse osmosis applications, hollow fiber membranes have since become prevalent in water treatment, desalination, cell culture, medicine, and tissue engineering. Most commercial hollow fiber membranes are packed into cartridges which can be used for a variety of liquid and gaseous separations. Manufacturing HFMs are commonly produced using artificial polymers. The specific production methods involved are heavily dependent on the type of polymer used as well as its molecular weight. HFM production, commonly referred to as "spinning," can be divided into four general types: * Melt Spinning, in which a thermoplastic polymer is melted and extruded through a spinneret into air and subsequently cooled. * Dry Spinning, in which a polymer is dissolved in an appropriate solvent and extruded through a spinneret i ...
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Thermal Cleaning
Thermal cleaning is a combined process involving pyrolysis and oxidation. As an industrial application, thermal cleaning is used to remove organic substances such as polymers, plastics and coatings from parts, products or production components like extruder screws, spinnerets and static mixers. Thermal cleaning is the most common cleaning method in industrial environment. A variety of different methods have been developed so far for a wide range of applications. Process Heat is supplied for pyrolysis and air is supplied for oxidation. Depending on the procedure, pyrolysis and oxidation can be applied consecutively or simultaneously. During thermal cleaning, organic material is converted into volatile organic compounds, hydrocarbons and carbonized gas. Inorganic elements remain. Typical process temperatures range between 400 °C to 540 °C (750 °F to 1000 °F). Several types of industrial thermal cleaning systems are available: Fluidized bed systems Fluidized bed systems use s ...
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Textiles
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, different fabric types, etc. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns. Textiles are divided into two groups: Domestic purposes onsumer textilesand technical textiles. In consumer textiles, aesthetics and comfort are the most important factors, but in technical textiles, functional properties are the priority. Geotextiles, industrial textiles, medical textiles, and many other areas are examples of technical textiles, whereas clothing and ...
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Spinning (polymers)
Spinning is a manufacturing process for creating polymer fibers. It is a specialized form of extrusion that uses a spinneret to form multiple continuous filaments.. Melt Spinning If the polymer is a thermoplastic then it can undergo melt spinning. The molten polymer is extruded through a spinneret composed of capillaries where the resulting filament is solidified by cooling. Nylon, olefin, polyester, saran, and sulfar are produced via this process. Extrusion spinning Pellets or granules of the solid polymer are fed into an extruder. The pellets are compressed, heated and melted by an extrusion screw, then fed to a spinning pump and into the spinneret. Direct spinning The direct spinning process avoids the stage of solid polymer pellets. The polymer melt is produced from the raw materials, and then from the polymer finisher directly pumped to the spinning mill. Direct spinning is mainly applied during production of polyester fibers and filaments and is dedicated to high produ ...
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Electrospinning
Electrospinning is a fiber production method that uses electric force to draw charged threads of polymer solutions or polymer melts up to fiber diameters in the order of some hundred nanometers. Electrospinning shares characteristics of both electrospraying and conventional solution dry spinning of fibers.Ziabicki, A. (1976) ''Fundamentals of fiber formation'', John Wiley and Sons, London, . The process does not require the use of coagulation chemistry or high temperatures to produce solid threads from solution. This makes the process particularly suited to the production of fibers using large and complex molecules. Electrospinning from molten precursors is also practiced; this method ensures that no solvent can be carried over into the final product. Process When a sufficiently high voltage is applied to a liquid droplet, the body of the liquid becomes charged, and electrostatic repulsion counteracts the surface tension and the droplet is stretched; at a critical point a stream ...
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Metallic Fiber
Metallic fibers are manufactured fibers composed of metal, metallic alloys, plastic-coated metal, metal-coated plastic, or a core completely covered by metal. Having their origin in textile and clothing applications, gold and silver fibers have been used since ancient times as yarns for fabric decoration. More recently, aluminium yarns, aluminized plastic yarns, and aluminized nylon yarns have replaced gold and silver. Today's metal fiber industry mainly offers fibers in stainless steel, nickel, titanium, copper and aluminium for various applications. Metallic filaments can be coated with transparent films to minimize tarnishing. Metal fiber may also be shaved from wire (steel wool), shaven from foil,An introduction to Metal Fiber Technology - White Paper - https://www.bekaert.com/en/product-catalog/content/Metal-fibers/replacement-of-glass-fiber-media-by-metal-fiber-media bundle drawn from larger diameter wire, machined from an ingot, cast from molten metal, or grown around a s ...
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Electrospray
The name electrospray is used for an apparatus that employs electricity to disperse a liquid or for the fine aerosol resulting from this process. High voltage is applied to a liquid supplied through an emitter (usually a glass or metallic capillary). Ideally the liquid reaching the emitter tip forms a Taylor cone, which emits a liquid jet through its apex. Varicose waves on the surface of the jet lead to the formation of small and highly charged liquid droplets, which are radially dispersed due to Coulomb repulsion. History In the late 16th century William GilbertGilbert, W. (1628) De Magnete, Magneticisque Corporibus, et de Magno Magnete Tellure (On the Magnet and Magnetic Bodies, and on That Great Magnet the Earth), London, Peter Short set out to describe the behaviour of magnetic and electrostatic phenomena. He observed that, in the presence of a charged piece of amber, a drop of water deformed into a cone. This effect is clearly related to electrosprays, even though Gilbert ...
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Electrospinning
Electrospinning is a fiber production method that uses electric force to draw charged threads of polymer solutions or polymer melts up to fiber diameters in the order of some hundred nanometers. Electrospinning shares characteristics of both electrospraying and conventional solution dry spinning of fibers.Ziabicki, A. (1976) ''Fundamentals of fiber formation'', John Wiley and Sons, London, . The process does not require the use of coagulation chemistry or high temperatures to produce solid threads from solution. This makes the process particularly suited to the production of fibers using large and complex molecules. Electrospinning from molten precursors is also practiced; this method ensures that no solvent can be carried over into the final product. Process When a sufficiently high voltage is applied to a liquid droplet, the body of the liquid becomes charged, and electrostatic repulsion counteracts the surface tension and the droplet is stretched; at a critical point a stream ...
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Cotton Candy
Cotton candy, also known as fairy floss and candy floss, is a spun sugar confection that resembles cotton. It usually contains small amounts of flavoring or food coloring. It is made by heating and liquefying sugar, and spinning it centrifugally through minute holes, causing it to rapidly cool and re-solidify into fine strands. It is often sold at fairs, circuses, carnivals, and festivals, served in a plastic bag, on a stick, or on a paper cone. It is made and sold globally, as candy floss in the UK, Ireland, Egypt, India (also known as grandma's hair), New Zealand, Sri Lanka, and South Africa; as "girls hair" in United Arab Emirates, and Saudi Arabia; and as fairy floss in Australia. Similar confections include Korean and Persian . History Several sources track the origin of cotton candy to a form of spun sugar found in Europe in the 19th century. At that time, spun sugar was an expensive, labor-intensive endeavor and was not generally available to the average pers ...
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Hollow Fiber Membrane Spinneret
Hollow may refer to: Natural phenomena *Hollow, a low, wooded area, such as a copse *Hollow (landform), a small vee-shaped, riverine type of valley *Tree hollow, a void in a branch or trunk, which may provide habitat for animals Places *Sleepy Hollow, New York, a municipality formerly known as North Tarrytown *Sleepy Hollow Cemetery, Concord, Massachusetts Arts, entertainment, and media Fictional entities *Hollow (Marvel Comics), a mutant formerly known as Penance *Hollows, fictional beings in the manga and anime series ''Bleach'', see List of Hollows in Bleach, List of Hollows in ''Bleach'' Films *Hollow (2011 American film), ''Hollow'' (2011 American film), a 2011 American drama film *Hollow (2011 British film), ''Hollow'' (2011 British film), a 2011 British horror film *Hollow (2014 film), ''Hollow'' (2014 film), a 2014 Vietnamese horror film Literature *Hollows (series), ''Hollows'' (series), a series of novels and stories by Kim Harrison *"The Legend of Sleepy Hollow", ...
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Rheology
Rheology (; ) is the study of the flow of matter, primarily in a fluid ( liquid or gas) state, but also as "soft solids" or solids under conditions in which they respond with plastic flow rather than deforming elastically in response to an applied force. Rheology is a branch of physics, and it is the science that deals with the deformation and flow of materials, both solids and liquids.W. R. Schowalter (1978) Mechanics of Non-Newtonian Fluids Pergamon The term ''rheology'' was coined by Eugene C. Bingham, a professor at Lafayette College, in 1920, from a suggestion by a colleague, Markus Reiner.The Deborah Number
The term was inspired by the of