Electrochemical Machining
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Electrochemical Machining
Electrochemical machining (ECM) is a method of removing metal by an electrochemical process. It is normally used for mass production and is used for working extremely hard materials or materials that are difficult to machine using conventional methods.Todd, H. Robert; Allen, K. Dell; Alting, Leo (1994), Manufacturing Processes Reference Guide (1st ed.), Industrial Press Inc., pp. 198–199, . Its use is limited to electrically conductive materials. ECM can cut small or odd-shaped angles, intricate contours or cavities in hard and exotic metals, such as titanium aluminides, Inconel, Waspaloy, and high nickel, cobalt, and rhenium alloys.Valenti, Michael, "Making the Cut." Mechanical Engineering, American Society of Mechanical Engineers, 2001. http://www.memagazine.org/backissues/membersonly/nov01/features/makcut/makcut.html accessed 2/23/2010 Both external and internal geometries can be machined. ECM is often characterized as "reverse electroplating", in that it removes material i ...
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Electrochemical Machining (ECM)
Electrochemical machining (ECM) is a method of removing metal by an electrochemical process. It is normally used for mass production and is used for working extremely hard materials or materials that are difficult to machine using conventional methods.Todd, H. Robert; Allen, K. Dell; Alting, Leo (1994), Manufacturing Processes Reference Guide (1st ed.), Industrial Press Inc., pp. 198–199, . Its use is limited to electrically conductive materials. ECM can cut small or odd-shaped angles, intricate contours or cavities in hard and exotic metals, such as titanium aluminides, Inconel, Waspaloy, and high nickel, cobalt, and rhenium alloys.Valenti, Michael, "Making the Cut." Mechanical Engineering, American Society of Mechanical Engineers, 2001. http://www.memagazine.org/backissues/membersonly/nov01/features/makcut/makcut.html accessed 2/23/2010 Both external and internal geometries can be machined. ECM is often characterized as "reverse electroplating", in that it removes material in ...
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Anode
An anode is an electrode of a polarized electrical device through which conventional current enters the device. This contrasts with a cathode, an electrode of the device through which conventional current leaves the device. A common mnemonic is ACID, for "anode current into device". The direction of conventional current (the flow of positive charges) in a circuit is opposite to the direction of electron flow, so (negatively charged) electrons flow out the anode of a galvanic cell, into an outside or external circuit connected to the cell. For example, the end of a household battery marked with a "-" (minus) is the anode. In both a galvanic cell and an electrolytic cell, the anode is the electrode at which the oxidation reaction occurs. In a galvanic cell the anode is the wire or plate having excess negative charge as a result of the oxidation reaction. In an electrolytic cell, the anode is the wire or plate upon which excess positive charge is imposed. As a result of this, anion ...
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Electro-Mechanical Modeling
The purpose of electromechanical modeling is to model and simulate an electromechanical system, such that its physical parameters can be examined before the actual system is built. Parameter estimation utilizing different estimation theory coupled with physical experiments and physical realization by doing proper stability criteria evaluation of the overall system is the major objective of electromechanical modeling. Theory driven mathematical model can be used or applied to other system to judge the performance of the joint system as a whole. This is a well known and proven technique for designing large control system for industrial as well as academic multi-disciplinary complex system. This technique is also being employed in MEMS technology recently. Different types of mathematical modeling The modeling of purely mechanical systems is mainly based on the Lagrangian which is a function of the generalized coordinates and the associated velocities. If all forces are derivable from ...
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ET3000
ET3 or ET-3 may refer to: * Electronics Technician (US Navy), Third Class, United States Naval rating * ET3 (Greece), 3rd channel from Ellinikí Radiofonía Tileórasi (ERT), the Hellenic Broadcasting Corporation * Earl Thomas (defensive back), an American football free safety for the Seattle Seahawks * Vespa ET-3, model produced between the 1970s and the mid-1990s * Evacuated Tube Transport Technologies, a business committed to the implementation of Evacuated Tube Transport (ETT) * Endothelin 3 Endothelin-3 is a protein that in humans is encoded by the ''EDN3'' gene. The protein encoded by this gene is a member of the endothelin family. Endothelins are endothelium-derived vasoactive peptides involved in a variety of biological functions ...
, a protein, member of endothelin family {{Letter-Number Combination Disambiguation ...
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Material Removal Rate
Material removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine. The more material removed per minute, the higher the material removal rate. The MRR is a single number that enables you to do this. It is a direct indicator of how efficiently you are cutting, and how profitable you are. MRR is the volume of material removed per minute. The higher your cutting parameters, the higher the MRR. Phrased in another way, the MRR is equal to the volume of residue formed as a direct result of the removal from the workpiece per unit of time during a cutting operation. The material removal rate in a work process can be calculated as the depth of the cut, times the width of the cut, times the feed rate. The material removal rate is typically measured in cubic centimeters A cubic centimetre (or cubic centimeter in US English) (SI unit symbol: cm3; non-SI abbreviations: cc and ccm) ...
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Corrosion
Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and preventing corrosion. In the most common use of the word, this means electrochemical oxidation of metal in reaction with an oxidant such as oxygen, hydrogen or hydroxide. Rusting, the formation of iron oxides, is a well-known example of electrochemical corrosion. This type of damage typically produces oxide(s) or salt(s) of the original metal and results in a distinctive orange colouration. Corrosion can also occur in materials other than metals, such as ceramics or polymers, although in this context, the term "degradation" is more common. Corrosion degrades the useful properties of materials and structures including strength, appearance and permeability to liquids and gases. Many structural ...
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Acidic
In computer science, ACID ( atomicity, consistency, isolation, durability) is a set of properties of database transactions intended to guarantee data validity despite errors, power failures, and other mishaps. In the context of databases, a sequence of database operations that satisfies the ACID properties (which can be perceived as a single logical operation on the data) is called a ''transaction''. For example, a transfer of funds from one bank account to another, even involving multiple changes such as debiting one account and crediting another, is a single transaction. In 1983, Andreas Reuter and Theo Härder coined the acronym ''ACID'', building on earlier work by Jim Gray who named atomicity, consistency, and durability, but not isolation, when characterizing the transaction concept. These four properties are the major guarantees of the transaction paradigm, which has influenced many aspects of development in database systems. According to Gray and Reuter, the IBM Informa ...
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Saline Water
Saline water (more commonly known as salt water) is water that contains a high concentration of dissolved salts (mainly sodium chloride). On the United States Geological Survey (USGS) salinity scale, saline water is saltier than brackish water, but less salty than brine. The salt concentration is usually expressed in parts per thousand (permille, ‰) and parts per million (ppm). The USGS salinity scale defines three levels of saline water. The salt concentration in slightly saline water is 1,000 to 3,000 ppm (0.1–0.3%); in moderately saline water is 3,000 to 10,000 ppm (0.3–1%); and in highly saline water is 10,000 to 35,000 ppm (1–3.5%). Seawater has a salinity of roughly 35,000 ppm, equivalent to 35 grams of salt per one liter (or kilogram) of water. The saturation level is only nominally dependent on the temperature of the water. At one liter of water can dissolve about 357 grams of salt, a concentration of 26.3% w/w. At boiling () the amount that can be dissolved in o ...
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Tool Wear
Tool wear is the gradual failure of cutting tools due to regular operation. Tools affected include tipped tools, tool bits, and drill bits that are used with machine tools. Types of wear include: * flank wear in which the portion of the tool in contact with the finished part erodes. Can be described using the Tool Life Expectancy equation. * crater wear in which contact with chips erodes the rake face. This is somewhat normal for tool wear, and does not seriously degrade the use of a tool until it becomes serious enough to cause a cutting edge failure. Can be caused by spindle speed that is too low or a feed rate that is too high. In orthogonal cutting this typically occurs where the tool temperature is highest. Crater wear occurs approximately at a height equalling the cutting depth of the material. Crater wear depth (t0) = cutting depth * Notch wear which happens on both the insert rake and flank face along the depth of cut line causing localised damage to it primarily due to pres ...
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Burr (metal)
A burr is a raised edge or small piece of material that remains attached to a workpiece after a modification process. It is usually an unwanted piece of material and is removed with a deburring tool in a process called 'deburring'. Burrs are most commonly created by machining operations, such as grinding, drilling, milling, engraving or turning. It may be present in the form of a fine wire on the edge of a freshly sharpened tool or as a raised portion of a surface; this type of burr is commonly formed when a hammer strikes a surface. Deburring accounts for a significant portion of manufacturing costs. In the printmaking technique of drypoint, burr, which gives a rich fuzzy quality to the engraved line, is highly desirable—the great problem with the drypoint medium is that the burr rapidly diminishes after as few as ten impressions are printed. Types There are three types of burrs that can be formed from machining operations: ''Poisson burr'', ''rollover burr'', and ''breakou ...
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Turbine
A turbine ( or ) (from the Greek , ''tyrbē'', or Latin ''turbo'', meaning vortex) is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced by a turbine can be used for generating electrical power when combined with a generator.Munson, Bruce Roy, T. H. Okiishi, and Wade W. Huebsch. "Turbomachines." Fundamentals of Fluid Mechanics. 6th ed. Hoboken, NJ: J. Wiley & Sons, 2009. Print. A turbine is a turbomachine with at least one moving part called a rotor assembly, which is a shaft or drum with blades attached. Moving fluid acts on the blades so that they move and impart rotational energy to the rotor. Early turbine examples are windmills and waterwheels. Gas, steam, and water turbines have a casing around the blades that contains and controls the working fluid. Credit for invention of the steam turbine is given both to Anglo-Irish engineer Sir Charles Parsons (1854–1931) for invention of the reaction turbine, and to ...
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