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Desulfurization
Desulfurization or desulphurisation is a chemical process for the removal of sulfur from a material. This involves either the removal of sulfur from a molecule (''e.g.'' A=S → A:) or the removal of sulfur compounds from a mixture such as oil refinery streams. These processes are of great industrial and environmental importance as they provide the bulk of sulfur used in industry (Claus process and Contact process), sulfur-free compounds that could otherwise not be used in a great number of catalytic processes, and also reduce the release of harmful sulfur compounds into the environment, particularly sulfur dioxide (SO2) which leads to acid rain. Processes used for desulfurization include hydrodesulfurization, SNOX process and the wet sulfuric acid process The wet sulfuric acid process (WSA process) is a gas desulfurization process. After Danish company Haldor Topsoe introduced this technology in 1987, it has been recognized as a process for recovering sulfur from various proce ...
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Biodesulfurization
Biodesulfurization is the process of removing sulfur from crude oil through the use of microorganisms or their enzymes. Background Crude oil contains sulfur in its composition, with the latter being the most abundant element after carbon and hydrogen. Depending on its source, the amount of sulfur present in crude oil can range from 0.05 to 10%. Accordingly, the oil can be classified as sweet or sour if the sulfur concentration is below or above 0.5%, respectively. The combustion of crude oil releases sulfur oxides (SOx) to the atmosphere, which are harmful to public health and contribute to serious environmental effects such as air pollution and acid rains. In addition, the sulfur content in crude oil is a major problem for refineries, as it promotes the corrosion of the equipment and the poisoning of the noble metal catalysts. The levels of sulfur in any oil field are too high for the fossil fuels derived from it (such as gasoline, diesel, or jet fuel ) to be used in combustio ...
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Hydrodesulfurization
Hydrodesulfurization (HDS) is a catalytic chemical process widely used to remove sulfur (S) from natural gas and from refined petroleum products, such as gasoline or petrol, jet fuel, kerosene, diesel fuel, and fuel oils. The purpose of removing the sulfur, and creating products such as ultra-low-sulfur diesel, is to reduce the sulfur dioxide () emissions that result from using those fuels in automotive vehicles, aircraft, railroad locomotives, ships, gas or oil burning power plants, residential and industrial furnaces, and other forms of fuel combustion. Another important reason for removing sulfur from the naphtha streams within a petroleum refinery is that sulfur, even in extremely low concentrations, poisons the noble metal catalysts (platinum and rhenium) in the catalytic reforming units that are subsequently used to upgrade the octane rating of the naphtha streams. The industrial hydrodesulfurization processes include facilities for the capture and removal of the result ...
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Flue-gas Desulfurization
Flue-gas desulfurization (FGD) is a set of technologies used to remove sulfur dioxide () from exhaust flue gases of fossil-fuel power plants, and from the emissions of other sulfur oxide emitting processes such as waste incineration. Methods Since stringent environmental regulations limiting emissions have been enacted in many countries, is being removed from flue gases by a variety of methods. Common methods used: * Wet scrubbing using a slurry of alkaline sorbent, usually limestone or lime, or seawater to scrub gases; * Spray-dry scrubbing using similar sorbent slurries; *Wet sulfuric acid process recovering sulfur in the form of commercial quality sulfuric acid; * SNOX Flue gas desulfurization removes sulfur dioxide, nitrogen oxides and particulates from flue gases; *Dry sorbent injection systems that introduce powdered hydrated lime (or other sorbent material) into exhaust ducts to eliminate and from process emissions. For a typical coal-fired power station, flue-ga ...
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Claus Process
The Claus process is the most significant gas desulfurizing process, recovering elemental sulfur from gaseous hydrogen sulfide. First patented in 1883 by the chemist Carl Friedrich Claus, the Claus process has become the industry standard. The multi-step Claus process recovers sulfur from the gaseous hydrogen sulfide found in raw natural gas and from the by-product gases containing hydrogen sulfide derived from refining crude oil and other industrial processes. The by-product gases mainly originate from physical and chemical gas treatment units (Selexol, Rectisol, Purisol and amine scrubbers) in refineries, natural gas processing plants and gasification or synthesis gas plants. These by-product gases may also contain hydrogen cyanide, hydrocarbons, sulfur dioxide or ammonia. Gases with an H2S content of over 25% are suitable for the recovery of sulfur in straight-through Claus plants while alternate configurations such as a split-flow set up or feed and air preheating c ...
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Sulfur Dioxide
Sulfur dioxide (IUPAC-recommended spelling) or sulphur dioxide (traditional Commonwealth English) is the chemical compound with the formula . It is a toxic gas responsible for the odor of burnt matches. It is released naturally by volcanic activity and is produced as a by-product of copper extraction and the burning of sulfur- bearing fossil fuels. Structure and bonding SO2 is a bent molecule with ''C''2v symmetry point group. A valence bond theory approach considering just ''s'' and ''p'' orbitals would describe the bonding in terms of resonance between two resonance structures. The sulfur–oxygen bond has a bond order of 1.5. There is support for this simple approach that does not invoke ''d'' orbital participation. In terms of electron-counting formalism, the sulfur atom has an oxidation state of +4 and a formal charge of +1. Occurrence Sulfur dioxide is found on Earth and exists in very small concentrations and in the atmosphere at about 1 ppm. On other planets, ...
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SNOX Process
The SNOX process is a process which removes sulfur dioxide, nitrogen oxides and particulates from flue gases. The sulfur is recovered as concentrated sulfuric acid and the nitrogen oxides are reduced to free nitrogen. The process is based on the well-known wet sulfuric acid process (WSA), a process for recovering sulfur from various process gasses in the form of commercial quality sulfuric acid (H2SO4). The SNOX process is based on catalytic reactions and does not consume water or absorbents. Neither does it produce any waste, except for the separated dust. In addition the process can handle other sulfurous waste streams. This is highly interesting in refineries, where e.g. hydrogen sulfide (H2S) gas, sour water stripper gas and Claus tail gas can be led to the SNOX plant, and thereby investment in other waste gas handling facilities can be saved. Process The SNOX process includes the following steps: *Dust removal *Catalytic reduction of NOx by adding NH3 to the gas upst ...
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Wet Sulfuric Acid Process
The wet sulfuric acid process (WSA process) is a gas desulfurization process. After Danish company Haldor Topsoe introduced this technology in 1987, it has been recognized as a process for recovering sulfur from various process gases in the form of commercial quality sulfuric acid (H2SO4) with the simultaneous production of high-pressure steam. The WSA process can be applied in all industries where the removal of sulfur is an issue. The wet catalysis process is used for processing sulfur-containing streams, such as: * H2S gas from e.g. amine gas treating unit * Off-gas from sour water stripper (SWS) gas *Off-gas from Rectisol *Spent acid from an alkylation unit *Claus process tail gas *Heavy residue or petcoke-fired utility boiler off-gas *Boiler flue gases from various processes SNOX flue gas desulfurization *Metallurgical process gas *Production of sulfuric acid The process ;The main reactions in the WSA process *Combustion: 2 H2S + 3 O2 2 H2O + 2 SO2 (-1036 kJ/mol) *Ox ...
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Shell–Paques Process
The Shell–Paques process, also known by the trade name of Thiopaq O&G, is a gas desulfurization technology for the removal of hydrogen sulfide from natural-, refinery-, synthesis- and biogas. The process was initially named after the Shell Oil and Paques purification companies. After accession of a dedicated joint venture by the founders, Paqell B.V., the trade name for applications in the Oil & Gas industry was changed to "THIOPAQ O&G". It is based on the biocatalytical conversion of sulfide into elemental sulfur. It operates at near-ambient conditions of temperature, about 30-40 °C, and pressure which results in inherent safety. It is an alternative to, for example, the Claus process. Process chemistry Each reaction can be applied individually or sequentially as dictated by the characteristics of the stream to be treated. The process consist of three main sections: An absorber (gas washing section), a bioreactor (sulfide oxidation and regeneration of washing liquid) and ...
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Sulfur
Sulfur (or sulphur in British English) is a chemical element with the symbol S and atomic number 16. It is abundant, multivalent and nonmetallic. Under normal conditions, sulfur atoms form cyclic octatomic molecules with a chemical formula S8. Elemental sulfur is a bright yellow, crystalline solid at room temperature. Sulfur is the tenth most abundant element by mass in the universe and the fifth most on Earth. Though sometimes found in pure, native form, sulfur on Earth usually occurs as sulfide and sulfate minerals. Being abundant in native form, sulfur was known in ancient times, being mentioned for its uses in ancient India, ancient Greece, China, and ancient Egypt. Historically and in literature sulfur is also called brimstone, which means "burning stone". Today, almost all elemental sulfur is produced as a byproduct of removing sulfur-containing contaminants from natural gas and petroleum.. Downloahere The greatest commercial use of the element is the production o ...
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Acid Rain
Acid rain is rain or any other form of precipitation that is unusually acidic, meaning that it has elevated levels of hydrogen ions (low pH). Most water, including drinking water, has a neutral pH that exists between 6.5 and 8.5, but acid rain has a pH level lower than this and ranges from 4–5 on average. The more acidic the acid rain is, the lower its pH is. Acid rain can have harmful effects on plants, aquatic animals, and infrastructure. Acid rain is caused by emissions of sulphur dioxide and nitrogen oxide, which react with the water molecules in the atmosphere to produce acids. Acid rain has been shown to have adverse impacts on forests, freshwaters, soils, microbes, insects and aquatic life-forms. In ecosystems, persistent acid rain reduces tree bark durability, leaving flora more susceptible to environmental stressors such as drought, heat/cold and pest infestation. Acid rain is also capable of detrimenting soil composition by stripping it of nutrients such as ...
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Contact Process
The contact process is the current method of producing sulfuric acid in the high concentrations needed for industrial processes. Platinum was originally used as the catalyst for this reaction; however, as it is susceptible to reacting with arsenic impurities in the sulfur feedstock, vanadium(V) oxide (V2O5) is now preferred. History This process was patented in 1831 by British vinegar merchant Peregrine Phillips. In addition to being a far more economical process for producing concentrated sulfuric acid than the previous lead chamber process, the contact process also produces sulfur trioxide and oleum. In 1901 Eugen de Haën patented the basic process involving combining sulfur dioxide and oxygen in the presence of vanadium oxides, producing sulfur trioxide which was easily absorbed into water, producing sulfuric acid. This process was improved remarkably by shrinking the particle size of the catalyst (e.g. :le 5000 microns), a process discovered by two chemists of BASF in 1914 ...
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Chemical Processes
A chemical substance is a form of matter having constant chemical composition and characteristic properties. Some references add that chemical substance cannot be separated into its constituent elements by physical separation methods, i.e., without breaking chemical bonds. Chemical substances can be simple substances (substances consisting of a single chemical element), chemical compounds, or alloys. Chemical substances are often called 'pure' to set them apart from mixtures. A common example of a chemical substance is pure water; it has the same properties and the same ratio of hydrogen to oxygen whether it is isolated from a river or made in a laboratory. Other chemical substances commonly encountered in pure form are diamond (carbon), gold, table salt ( sodium chloride) and refined sugar ( sucrose). However, in practice, no substance is entirely pure, and chemical purity is specified according to the intended use of the chemical. Chemical substances exist as solids, liqu ...
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