Aluminium Smelter
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Aluminium Smelter
Aluminium smelting is the process of extracting aluminium from its oxide, alumina, generally by the Hall-Héroult process. Alumina is extracted from the ore bauxite by means of the Bayer process at an alumina refinery. This is an electrolytic process, so an aluminium smelter uses huge amounts of electric power; smelters tend to be located close to large power stations, often hydro-electric ones, in order to hold down costs and reduce the overall carbon footprint. Smelters are often located near ports, since many smelters use imported alumina. Layout of an aluminium smelter The Hall-Héroult electrolysis process is the major production route for primary aluminium. An electrolytic cell is made of a steel shell with a series of insulating linings of refractory materials. The cell consists of a brick-lined outer steel shell as a container and support. Inside the shell, cathode blocks are cemented together by ramming paste. The top lining is in contact with the molten metal and act ...
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Alcoa World Alumina And Chemicals
Alcoa World Alumina and Chemicals is a joint venture between Alumina Limited (40% share) and Alcoa (60% share) and is abbreviated to AWAC. AWAC's business is the mining of bauxite, the extraction of alumina ( aluminium oxide) and the smelting of aluminium. It has about 25% of the global alumina market. Alcoa acts as the day-to-day manager. Australian operations Alcoa has two smelters in Victoria, located at Portland and Point Henry in Victoria. It has three alumina refineries in Western Australia, located at Kwinana Beach, Pinjarra and Wagerup, and two bauxite mines at Huntly and Willowdale, also in Western Australia. Portland smelter The Portland smelter produces about 360,000 tonnes of aluminium a year, and is Victoria's largest single exporter. Point Henry smelter The Point Henry smelter commenced full production on April 4, 1963. It has a production capacity of 185,000 tonnes of aluminium a year. March 20, 1969, saw Alcoa's own brown coal-fired Anglesea Power Station b ...
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Sintered
Clinker nodules produced by sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plastics, and other materials. The atoms in the materials diffuse across the boundaries of the particles, fusing the particles together and creating one solid piece. Because the sintering temperature does not have to reach the melting point of the material, sintering is often chosen as the shaping process for materials with extremely high melting points such as tungsten and molybdenum. The study of sintering in metallurgical powder-related processes is known as powder metallurgy. An example of sintering can be observed when ice cubes in a glass of water adhere to each other, which is driven by the temperature difference between the water and the ice. Examples of pressure-driven sintering are the compact ...
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North East England
North East England is one of nine official regions of England at the first level of ITL for statistical purposes. The region has three current administrative levels below the region level in the region; combined authority, unitary authority or metropolitan district and civil parishes. They are also multiple divisions without administrative functions; ceremonial county, emergency services ( fire-and-rescue and police), built-up areas and historic county. The most populous places in the region are Newcastle upon Tyne (city), Middlesbrough, Sunderland (city), Gateshead, Darlington and Hartlepool. Durham also has city status. History The region's historic importance is displayed by Northumberland's ancient castles, the two World Heritage Sites of Durham Cathedral and Durham Castle, and Hadrian's Wall, one of the frontiers of the Roman Empire. In fact, Roman archaeology can be found widely across the region and a special exhibition based around the Roman Fort of Segedunum ...
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Alcan Lynemouth Aluminium Smelter
The Alcan Lynemouth Aluminium Smelter is a mothballed industrial facility near Ashington, Northumberland, on the coast of North East England, south of the village of Lynemouth. The smelter is owned by the Canadian aluminium company Alcan, which is part of Rio Tinto. The smelter was opened in 1974 at a cost, which exceeded its budgeted estimate of £54 million, of $156 million. The plant ceased production in March 2012. Factors determining the smelter's site A variety of factors determined the smelter's position: *The first was a source of electric power to smelt the aluminium. One tonne of aluminium requires the same amount of electricity that an average family uses in 20 years, so cheap power was needed. In 1972, Alcan commissioned Lynemouth Power Station, less than from the smelter's site, to fulfil its power needs. The station's site was convenient for access to the Ellington and Lynemouth coal mines nearby, which were also the fundamental reason for the nearby village's cr ...
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Rio Tinto (corporation)
Rio Tinto Group is an Anglo-Australian multinational company that is the world's second-largest metals and mining corporation (behind BHP). The company was founded in 1873 when of a group of investors purchased a mine complex on the Rio Tinto, in Huelva, Spain, from the Spanish government. It has grown through a long series of mergers and acquisitions. Although primarily focused on extraction of minerals, Rio Tinto also has significant operations in refining, particularly the refining of bauxite and iron ore. Rio Tinto has joint head offices in London (global and "plc") and Melbourne ("Limited" Australia).Suburbs & Postcodes
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Spent Potlining
Spent Potlining (SPL) is a waste material generated in the primary aluminium smelting industry. Spent Potlining is also known as Spent Potliner and Spent Cell Liner. Primary aluminium smelting is the process of extracting aluminium metal from aluminium oxide (also known as alumina). The process takes place in electrolytic cells that are known as pots. The pots are made up of steel shells with two linings, an outer insulating or refractory lining and an inner carbon lining that acts as the cathode of the electrolytic cell. During the operation of the cell, substances, including aluminium and fluorides, are absorbed into the cell lining. After some years of operation, the pot lining fails and is removed. The removed material is spent potlining (SPL). SPL was listed by the United States Environmental Protection Agency in 1988 as a hazardous waste. Hazardous properties of SPL are: * Toxic fluoride and cyanide compounds that are leachable in water * Corrosive - exhibiting high pH due to ...
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Alcoa
Alcoa Corporation (an acronym for Aluminum Company of America) is a Pittsburgh-based industrial corporation. It is the world's eighth-largest producer of aluminum. Alcoa conducts operations in 10 countries. Alcoa is a major producer of primary aluminum, fabricated aluminum, and alumina combined, through its active and growing participation in all major aspects of the industry: technology, mining, refining, smelting, fabricating, and recycling. In May 2007, Alcoa Inc. made a US$27 billion hostile takeover bid for Alcan in an attempt to form the world's largest aluminum producer. The bid was withdrawn when Alcan announced a friendly takeover by Rio Tinto in July 2007. On November 1, 2016, Alcoa Inc. split into two entities: a new one called Alcoa Corporation, which is engaged in the mining and manufacture of raw aluminum, and the renaming of Alcoa Inc. to Arconic Inc., which processes aluminum and other metals. After relocating its corporate operations to New York City in ...
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Polycyclic Aromatic Hydrocarbon
A polycyclic aromatic hydrocarbon (PAH) is a class of organic compounds that is composed of multiple aromatic rings. The simplest representative is naphthalene, having two aromatic rings and the three-ring compounds anthracene and phenanthrene. PAHs are uncharged, non-polar and planar. Many are colorless. Many of them are found in coal and in oil deposits, and are also produced by the combustion of organic matter—for example, in engines and incinerators or when biomass burns in forest fires. Polycyclic aromatic hydrocarbons are discussed as possible starting materials for abiotic syntheses of materials required by the earliest forms of life. Nomenclature and structure The terms polyaromatic hydrocarbon or polynuclear aromatic hydrocarbon are also used for this concept. By definition, polycyclic aromatic hydrocarbons have multiple rings, precluding benzene from being considered a PAH. Some sources, such as the US EPA and CDC, consider naphthalene to be the simplest PAH. ...
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Aluminium Fluoride
Aluminium fluoride refers to inorganic compounds with the formula AlF3·''x''H2O. They are all colorless solids. Anhydrous AlF3 is used in the production of aluminium metal. Several occur as minerals. Occurrence and production Aside from anhydrous AlF3, several hydrates are known. With the formula AlF3·''x''H2O, these compounds include monohydrate (''x'' = 1), two polymorphs of the trihydrate (''x'' = 3), a hexahydrate (''x'' = 6), and a nonahydrate (''x'' = 9). The majority of aluminium fluoride is produced by treating alumina with hydrogen fluoride at 700 °C: Hexafluorosilicic acid may also be used make aluminum fluoride. :H2SiF6 + Al2O3 + 3 H2O → 2 AlF3 + SiO2 + 4 H2O Alternatively, it is manufactured by thermal decomposition of ammonium hexafluoroaluminate. For small scale laboratory preparations, AlF3 can also be prepared by treating aluminium hydroxide or aluminium metal with hydrogen fluoride. Aluminium fluoride trihydrate is found in nature as the rare mi ...
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Sodium Fluoride
Sodium fluoride (NaF) is an inorganic compound with the formula . It is used in trace amounts in the fluoridation of drinking water, in toothpaste, in metallurgy, and as a flux. It is a colorless or white solid that is readily soluble in water. It is a common source of fluoride in the production of pharmaceuticals and is used to prevent dental cavities. In 2020, it was the 265th most commonly prescribed medication in the United States, with more than 1million prescriptions. Uses Dental caries Fluoride salts are often added to municipal drinking water (as well as to certain food products in some countries) for the purpose of maintaining dental health. The fluoride enhances the strength of teeth by the formation of fluorapatite, a naturally occurring component of tooth enamel. Although sodium fluoride is used to fluoridate water and is the standard by which other water-fluoridation compounds are gauged, hexafluorosilicic acid (H2SiF6) and its salt sodium hexafluorosilica ...
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