Sacrificial Metal
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Sacrificial Metal
A sacrificial metal is a metal used as a sacrificial anode in cathodic protection that corrodes to prevent a primary metal from corrosion or rusting. It may also be used for galvanization. Equation When two metals touch each other and water is present, electrolysis occurs. One well known example is the reaction between zinc (Zn) and iron (Fe). Zinc atoms will lose electrons in preference to the iron as they are more electropositive and therefore zinc is oxidized and corrodes. Zn(s)→(aq) +2e (oxidation) Capacity derivation from 1st Principles The capacity of a sacrificial metal may be calculated from first principle as follows: * 1 Kg Al = 1000/27 moles Al * 1 Kg Al = 3 x 1000/27 moles of electrons * 1 Kg Al = 3 x 1000/27 x 96494 coulombs of charge (by Faraday principles) * = 10.72 x 106 Amp.seconds of charge per Kg Al (1 Coulomb = 1 Amp.Second) * = 10.72 x 106/3600 = 2978 Amp.Hours per Kg By similar calculations Zinc and Magnesium have a capacity of 825 and 2206 Amp.Ho ...
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Sacrificial Anode
A galvanic anode, or sacrificial anode, is the main component of a galvanic cathodic protection system used to protect buried or submerged metal structures from corrosion. They are made from a metal alloy with a more "active" voltage (more negative reduction potential / more positive electrode potential) than the metal of the structure. The difference in potential between the two metals means that the galvanic anode corrodes, in effect being "sacrificed" in order to protect the structure. Theory In brief, corrosion is a chemical reaction occurring by an electrochemical mechanism (a redox reaction).Shrier 10:4 During corrosion of iron or steel there are two reactions, oxidation (equation ), where electrons leave the metal (and the metal dissolves, i.e. actual loss of metal results) and reduction, where the electrons are used to convert oxygen and water to hydroxide ions (equation ): In most environments, the hydroxide ions and ferrous ions combine to form ferrous hydroxide ...
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Redox
Redox (reduction–oxidation, , ) is a type of chemical reaction in which the oxidation states of substrate (chemistry), substrate change. Oxidation is the loss of Electron, electrons or an increase in the oxidation state, while reduction is the gain of electrons or a decrease in the oxidation state. There are two classes of redox reactions: * ''Electron-transfer'' – Only one (usually) electron flows from the reducing agent to the oxidant. This type of redox reaction is often discussed in terms of redox couples and electrode potentials. * ''Atom transfer'' – An atom transfers from one substrate to another. For example, in the rusting of iron, the oxidation state of iron atoms increases as the iron converts to an oxide, and simultaneously the oxidation state of oxygen decreases as it accepts electrons released by the iron. Although oxidation reactions are commonly associated with the formation of oxides, other chemical species can serve the same function. In hydrogen ...
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Electrochemistry
Electrochemistry is the branch of physical chemistry concerned with the relationship between electrical potential difference, as a measurable and quantitative phenomenon, and identifiable chemical change, with the potential difference as an outcome of a particular chemical change, or vice versa. These reactions involve electrons moving via an electronically-conducting phase (typically an external electrical circuit, but not necessarily, as in electroless plating) between electrodes separated by an ionically conducting and electronically insulating electrolyte (or ionic species in a solution). When a chemical reaction is driven by an electrical potential difference, as in electrolysis, or if a potential difference results from a chemical reaction as in an electric battery or fuel cell, it is called an ''electrochemical'' reaction. Unlike in other chemical reactions, in electrochemical reactions electrons are not transferred directly between atoms, ions, or molecules, but via ...
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Corrosion Engineering
Corrosion engineering is an engineering specialty that applies scientific, technical, engineering skills, and knowledge of natural laws and physical resources to design and implement materials, structures, devices, systems, and procedures to manage corrosion. From a holistic perspective, corrosion is the phenomenon of metals returning to the state they are found in nature. The driving force that causes metals to corrode is a consequence of their temporary existence in metallic form. To produce metals starting from naturally occurring minerals and ores, it is necessary to provide a certain amount of energy, e.g. Iron ore in a blast furnace. It is therefore thermodynamically inevitable that these metals when exposed to various environments would revert to their state found in nature. Corrosion and corrosion engineering thus involves a study of chemical kinetics, thermodynamics, electrochemistry and materials science. General background Generally related to metallurgy or material ...
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Electrochemical Series
The data values of standard electrode potentials (''E''°) are given in the table below, in volts relative to the standard hydrogen electrode, and are for the following conditions: * A temperature of . * An Activity (chemistry), effective concentration of 1 mol/L for each aqueous species or a species in a mercury Amalgam (chemistry), amalgam (an alloy of mercury with another metal). * A Fugacity, partial pressure of 101.325 Pascal (unit), kPa (absolute) (1 Atmosphere (unit), atm, 1.01325 Bar (unit), bar) for each gaseous reagent. This pressure is used because most literature data are still given for this value (1 atm) rather than for the current standard of 100 kPa (1 bar) presently considered in the standard state. * An activity (chemistry), activity of unity for each pure solid, pure liquid, or for water (solvent). The relation in electrode potential of metals in saltwater (as electrolyte) is given in the ''galvanic series''. * Although many of the half cells are writt ...
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