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Sable Chemicals
Sable Chemical Industries Limited is the sole manufacturer of ammonium nitrate (NH4NO3) in Zimbabwe. History Located in Kwekwe, Sable Chemical Industries Limited is Zimbabwe's sole manufacturer of nitrogen-based fertilizer, ammonium nitrate (AN). The company was incorporated in 1965 and started operations in 1969 using ammonia, a key raw material in the fertilizer making process, which at that time was imported through Sasol, South Africa. In 1972, Sable commissioned its own ammonia production facility via electrolysis of water. This saw the import quota reduce to 30% of total raw materials required to make AN. The nameplate capacity of the plant is per annum of AN. Air separation An air separation process is used to separate nitrogen from air for downstream use in the ammonia making process. By-products in the form of gaseous and liquid oxygen as well as small quantities of liquid nitrogen are formed. Five basic unit operations make up the air separation process: air compressio ...
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Sable Chemical Industries Aerial View
The sable (''Martes zibellina'') is a species of marten, a small omnivorous mammal primarily inhabiting the forest environments of Russia, from the Ural Mountains throughout Siberia, and northern Mongolia. Its habitat also borders eastern Kazakhstan, China, North Korea and Hokkaido, Japan. Etymology The name ''sable'' appears to be of Slavic origin and entered most Western European languages via the early medieval fur trade. Thus the Russian () and Polish became the German , Dutch ; the French , Spanish , Finnish , Portuguese and Medieval Latin derive from the Italian form (). The English and Medieval Latin word comes from the Old French or . The term has become a generic description for some black-furred animal breeds, such as sable cats or rabbits, and for the colour black in heraldry. Description Males measure in body length, with a tail measuring , and weigh . Females have a body length of , with a tail length of .''Walker's mammals of the wo ...
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Zimbabwe
Zimbabwe (), officially the Republic of Zimbabwe, is a landlocked country located in Southeast Africa, between the Zambezi and Limpopo Rivers, bordered by South Africa to the south, Botswana to the south-west, Zambia to the north, and Mozambique to the east. The capital and largest city is Harare. The second largest city is Bulawayo. A country of roughly 15 million people, Zimbabwe has 16 official languages, with English, Shona language, Shona, and Northern Ndebele language, Ndebele the most common. Beginning in the 9th century, during its late Iron Age, the Bantu peoples, Bantu people (who would become the ethnic Shona people, Shona) built the city-state of Great Zimbabwe which became one of the major African trade centres by the 11th century, controlling the gold, ivory and copper trades with the Swahili coast, which were connected to Arab and Indian states. By the mid 15th century, the city-state had been abandoned. From there, the Kingdom of Zimbabwe was established, fol ...
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Fertilizer
A fertilizer (American English) or fertiliser (British English; see spelling differences) is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from liming materials or other non-nutrient soil amendments. Many sources of fertilizer exist, both natural and industrially produced. For most modern agricultural practices, fertilization focuses on three main macro nutrients: nitrogen (N), phosphorus (P), and potassium (K) with occasional addition of supplements like rock flour for micronutrients. Farmers apply these fertilizers in a variety of ways: through dry or pelletized or liquid application processes, using large agricultural equipment or hand-tool methods. Historically fertilization came from natural or organic sources: compost, animal manure, human manure, harvested minerals, crop rotations and byproducts of human-nature industries (i.e. fish processing waste, or bloodmeal from ...
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Ammonium Nitrate
Ammonium nitrate is a chemical compound with the chemical formula . It is a white crystalline salt consisting of ions of ammonium and nitrate. It is highly soluble in water and hygroscopic as a solid, although it does not form hydrates. It is predominantly used in agriculture as a high-nitrogen fertilizer.Karl-Heinz Zapp "Ammonium Compounds" in ''Ullmann's Encyclopedia of Industrial Chemistry'' 2012, Wiley-VCH, Weinheim. Global production was estimated at 21.6 million tonnes in 2017. Its other major use is as a component of explosive mixtures used in mining, quarrying, and civil construction. It is the major constituent of ANFO, a popular industrial explosive which accounts for 80% of explosives used in North America; similar formulations have been used in improvised explosive devices. Many countries are phasing out its use in consumer applications due to concerns over its potential for misuse.
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Electrolysis
In chemistry and manufacturing, electrolysis is a technique that uses direct electric current (DC) to drive an otherwise non-spontaneous chemical reaction. Electrolysis is commercially important as a stage in the separation of elements from naturally occurring sources such as ores using an electrolytic cell. The voltage that is needed for electrolysis to occur is called the decomposition potential. The word "lysis" means to separate or break, so in terms, electrolysis would mean "breakdown via electricity". Etymology The word "electrolysis" was introduced by Michael Faraday in 1834, using the Greek words "amber", which since the 17th century was associated with electrical phenomena, and ' meaning "dissolution". Nevertheless, electrolysis, as a tool to study chemical reactions and obtain pure elements, precedes the coinage of the term and formal description by Faraday. History In the early nineteenth century, William Nicholson and Anthony Carlisle sought to further Volt ...
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ElectroLysis
In chemistry and manufacturing, electrolysis is a technique that uses direct electric current (DC) to drive an otherwise non-spontaneous chemical reaction. Electrolysis is commercially important as a stage in the separation of elements from naturally occurring sources such as ores using an electrolytic cell. The voltage that is needed for electrolysis to occur is called the decomposition potential. The word "lysis" means to separate or break, so in terms, electrolysis would mean "breakdown via electricity". Etymology The word "electrolysis" was introduced by Michael Faraday in 1834, using the Greek words "amber", which since the 17th century was associated with electrical phenomena, and ' meaning "dissolution". Nevertheless, electrolysis, as a tool to study chemical reactions and obtain pure elements, precedes the coinage of the term and formal description by Faraday. History In the early nineteenth century, William Nicholson and Anthony Carlisle sought to further Volt ...
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Haber Process
The Haber process, also called the Haber–Bosch process, is an artificial nitrogen fixation process and is the main industrial procedure for the production of ammonia today. It is named after its inventors, the German chemists Fritz Haber and Carl Bosch, who developed it in the first decade of the 20th century. The process converts atmospheric nitrogen (N2) to ammonia (NH3) by a reaction with hydrogen (H2) using a metal catalyst under high temperatures and pressures: : \ce \quad \Delta H^\circ = -91.8~\text Though this reaction is exothermic (i.e. it releases energy, albeit not very much), it results in a decrease in entropy, which is the central reason why it is very challenging to carry out. Before the development of the Haber process, it had been difficult to produce ammonia on an industrial scale, with early methods, such as the Birkeland–Eyde process and the Frank–Caro process, all highly inefficient. During World War I, the Haber process provided Germany with a so ...
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Ostwald Process
The Ostwald process is a chemical process used for making nitric acid (HNO3). Wilhelm Ostwald developed the process, and he patented it in 1902. The Ostwald process is a mainstay of the modern chemical industry, and it provides the main raw material for the most common type of fertilizer production. Historically and practically, the Ostwald process is closely associated with the Haber process, which provides the requisite raw material, ammonia (NH3). Description Stage 1 Ammonia is converted to nitric acid in 2 stages. It is oxidized by heating with oxygen in the presence of a catalyst such as platinum with 10% rhodium, platinum metal on fused silica wool, copper or nickel, to form nitric oxide (nitrogen(II) oxide) and water (as steam). This reaction is strongly exothermic, making it a useful heat source once initiated: :4 NH3 (g) + 5 O2 (g) -> 4 NO (g) + 6 H2O (g) (Δ''H'' = −905.2 kJ/mol) Stage 2 Stage two encompasses two reactions and is carried out in an absorption a ...
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Sparging (chemistry)
In chemistry, sparging, also known as gas flushing in metallurgy, is a technique in which a gas is bubbled through a liquid in order to remove ''other'' dissolved gas(es) and/or dissolved volatile liquid(s) from that liquid. It is a method of degassing. According to Henry's law, the concentration of each gas in a liquid is proportional to the partial pressure of that gas (in the gaseous state) in contact with the liquid. Sparging introduces a gas that has little or no partial pressure of the gas(es) to be removed, and increases the area of the gas-liquid interface, which encourages some of the dissolved gas(es) to diffuse into the sparging gas before the sparging gas escapes from the liquid. Many sparging processes, such as solvent removal, use air as the sparging gas. To remove oxygen, or for sensitive solutions or reactive molten metals, a chemically inert gas such as nitrogen, argon, or helium is used. Liquid chromatography Solvents used in high-performance liquid chromatogra ...
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Prill
A prill is a small aggregate or globule of a material, most often a dry sphere, formed from a melted liquid through spray crystallization. Prilled is a term used in mining and manufacturing to refer to a product that has been Pelletizing, pelletized. ANFO explosive typically comprises Ammonium Nitrate prills mixed with aluminium powder. The pellets are a neater, simpler form for handling, with reduced dust. The material to be prilled must be in a solid state at room temperature and a low-viscosity liquid when melted. Prills are formed by allowing drops of the melted prill substance to congeal or freeze in mid-air after being dripped from the top of a tall prilling tower. Certain agrochemicals such as urea are often supplied in prilled form. Fertilizers (ammonium nitrate, urea, fertilizer, NPK fertilizer) and some detergent powders are commonly manufactured as prills.Vasant Gowariker, V. N. Krishnamurthy, Sudha Gowariker, Manik Dhanorkar, Kalyani Paranjape (2009). ''The Fertilizer ...
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Kwekwe
Kwekwe ( ), known until 1983 as Que Que, is a city in the Midlands province of central Zimbabwe. The city has a population of 119,863 within the city limits, as of the 2022 census, making it the 7th-largest city in Zimbabwe and the second-most populous city in the Midlands, behind Gweru. Location It is located in Kwekwe District, in the Midlands, in the center of the country, roughly equidistant from Harare to the northeast and Bulawayo to the southwest. It has witnessed robust population growth since the 1980s, growing from 47,607 in 1982, 75,425 in 1992 and the preliminary result of the 2002 census suggests a population of 88,000. In 2012, the city's population was estimated at 100,900 people. It is a centre for steel and fertiliser production in the country. Kwekwe and neighbouring Redcliff are the headquarters of Zimbabwe Iron and Steel Company (ZISCO), the country's largest steelworks. It also hosts the Zimbabwe Iron and Smelting Company (ZIMASCO), the largest ferrochrom ...
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Chemical Companies Of Zimbabwe
A chemical substance is a form of matter having constant chemical composition and characteristic properties. Some references add that chemical substance cannot be separated into its constituent elements by physical separation methods, i.e., without breaking chemical bonds. Chemical substances can be simple substances (substances consisting of a single chemical element), chemical compounds, or alloys. Chemical substances are often called 'pure' to set them apart from mixtures. A common example of a chemical substance is pure water; it has the same properties and the same ratio of hydrogen to oxygen whether it is isolated from a river or made in a laboratory. Other chemical substances commonly encountered in pure form are diamond (carbon), gold, table salt (sodium chloride) and refined sugar (sucrose). However, in practice, no substance is entirely pure, and chemical purity is specified according to the intended use of the chemical. Chemical substances exist as solid ...
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