Stone Flaming
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Stone Flaming
Stone flaming or thermaling is the application of high temperature to the surface of stone to make it look like natural weathering. The sudden application of a torch to the surface of stone causes the surface layer to expand and flake off, exposing rough stone. Flaming works well on granite, because granite is made up of minerals with differing heat expansion rates. Process After removing a rock from a quarry, the rock is sliced into multiple flat slabs using a diamond gang saw. The saw leaves flat surfaces with circular marks. Flaming is done by wetting, and then running an oxygen-acetylene or oxygen-propane torch over the surface. As shown in both pictures, the torch is usually held at a 45 degree angle to the stone, so that released glowing sand grains are blown away in a harmless direction. Alternatives Alternative techniques for creating a rough surface on sawed stone include: * bush hammering * sandblasting Sandblasting, sometimes known as abrasive blas ...
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Quarry
A quarry is a type of open-pit mine in which dimension stone, rock, construction aggregate, riprap, sand, gravel, or slate is excavated from the ground. The operation of quarries is regulated in some jurisdictions to reduce their environmental impact. The word ''quarry'' can also include the underground quarrying for stone, such as Bath stone. Types of rock Types of rock extracted from quarries include: *Chalk *China clay *Cinder *Clay *Coal * Construction aggregate (sand and gravel) * Coquina * Diabase *Gabbro *Granite * Gritstone *Gypsum *Limestone *Marble *Ores *Phosphate rock *Quartz *Sandstone * Slate *Travertine Stone quarry Stone quarry is an outdated term for mining construction rocks (limestone, marble, granite, sandstone, etc.). There are open types (called quarries, or open-pit mines) and closed types ( mines and caves). For thousands of years, only hand tools had been used in quarries. In the 18th century, the use of drilling and blasting operatio ...
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Gang Saw
A head saw, framesaw, gang saw or head rig is the saw that makes the initial cuts in a log at a sawmill, turning a log into cants, or planks of wood. History The original powered head saw was composed of long, narrow blades that used an up-and-down motion, a reciprocating saw. Each blade was set at a fixed width meaning each log was cut identically, regardless of flaws. This design was not energy efficient and around 1860 sawmills began to adopt the more efficient circular saw. In the 1870s, the limitation of log size due to the radius of the circular saw was improved with the introduction of the double circular saw- with one blade atop the other. In the 1880s, the band saw was introduced and was able to allow the head saw to handle logs of nearly unlimited size, ideal for the Californian redwoods. Modern use Today, head saws are mostly used for cutting logs in diameter depending upon the type of band mill the saws are mounted on. More optimized machines now cut the smalle ...
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Bush Hammer
A bush hammer, also known as an axe hammer, is a masonry tool used to texturize stone and concrete. The term is derived from the German word ''bosshammer'', where Old German ''bossen'' meant "to beat". Description and use Bush hammers exist in many forms, from simple hand-held hammers to large electric machines, but the basic functional property of the tool is always the same – a grid of conical or pyramidal points at the end of a large metal slug. The repeated impact of these points into stone or concrete creates a rough, pockmarked texture Texture may refer to: Science and technology * Surface texture, the texture means smoothness, roughness, or bumpiness of the surface of an object * Texture (roads), road surface characteristics with waves shorter than road roughness * Texture (c ... that resembles naturally weathered rock. They can help to increase bonding effectiveness when applying new concrete to an existing concrete surface by increasing the surface area of the bon ...
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Sandblasting
Sandblasting, sometimes known as abrasive blasting, is the operation of forcibly propelling a stream of abrasive material against a surface under high pressure to smooth a rough surface, roughen a smooth surface, shape a surface or remove surface contaminants. A pressurised fluid, typically compressed air, or a centrifugal wheel is used to propel the blasting material (often called the ''media''). The first abrasive blasting process was patented by Benjamin Chew Tilghman on 18 October 1870. There are several variants of the process, using various media; some are highly abrasive, whereas others are milder. The most abrasive are shot blasting (with metal shot) and sandblasting (with sand). Moderately abrasive variants include glass bead blasting (with glass beads) and plastic media blasting (PMB) with ground-up plastic stock or walnut shells and corncobs. Some of these substances can cause anaphylactic shock to individuals allergic to the media. A mild version is sodablasti ...
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