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Spotface
A spotface or spot face is a machined feature in which a certain region of the workpiece (a spot) is faced, providing a smooth, flat, accurately located surface. This is especially relevant on workpieces cast or forged, where the spotface's smooth, flat, accurately located surface stands in distinction to the surrounding surface whose roughness, flatness, and location are subject to wider tolerances and thus not assured with a machining level of precision. The most common application of spotfacing (spot facing) is facing the area around a bolt hole where the bolt's head will sit, which is often done by cutting a shallow counterbore, just deep enough "to clean up"—that is, only enough material is removed to get down past any irregularity and thus make the surface flat.. Other common applications of spotfacing involve facing a pad onto a boss, creating planar surfaces in known locations that can orient a casting or forging into position in the assembly; allow part marking such as ...
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Facing (machining)
Facing in machining can be used in two different areas: facing on a milling machine and facing on a lathe. Facing on the milling machine involves various milling operations, but primarily face milling. On the lathe, facing is commonly used in turning and boring operations. Other operations remove material in ways similar to facing, for example, planing, shaping, and grinding, but these processes are not labeled by the term "facing." Facing lathe operation Facing on the lathe uses a facing tool to cut a flat surface perpendicular to the work piece's rotational axis. A facing tool is mounted into a tool holder that rests on the carriage of the lathe. The tool will then feed perpendicularly across the part's rotational axis as it spins in the jaws of the chuck. A user will have the option to hand feed the machine while facing, or use the power feed option. For a smoother surface, using the power feed option is optimal due to a constant feed rate. Facing will take the work piece ...
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Countersink
A countersink (symbol: ⌵) is a conical hole cut into a manufactured object, or the cutter used to cut such a hole. A common use is to allow the head of a countersunk bolt, screw or rivet, when placed in the hole, to sit flush with or below the surface of the surrounding material (by comparison, a counterbore makes a flat-bottomed hole that might be used with a socket-head capscrew). A countersink may also be used to remove the burr left from a drilling or tapping operation thereby improving the finish of the product and removing any hazardous sharp edges. The basic geometry of a countersink (cutter) inherently can be applied to the plunging applications described above (axial feed only) and also to other milling applications (sideways traversal). Therefore, countersinks overlap in form, function, and sometimes name with chamfering endmills (endmills with angled tips). Regardless of the name given to the cutter, the surface being generated may be a conical chamfer (plunging ap ...
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Machined Holes
Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes machine tools, in contrast to ''additive manufacturing'' (3D printing), which uses controlled addition of material. Machining is a part of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and composite material. A person who specializes in machining is called a machinist. A room, building, or company where machining is done is called a machine shop. Much of modern-day machining is carried out by computer numerical control (CNC), in which computers are used to control the movement and operation of the mills, lathes, and other cutting machines. This increases efficiency, as the CNC machine runs unmanned therefore reducing labour costs for machine shops. History and terminol ...
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Modern Machine Shop
''Modern Machine Shop'' (ISSN 0026-8003) is a media brand that reports on product technology and process technology being used in North America's CNC machining and metalworking industry. Modern Machine Shop's audience consists primarily of owners, managers, and engineers at OEMs, contract manufacturers, and job shops that machine for industries including automotive, aerospace, electronics, energy, medical/surgical, defense, and construction equipment. First published in 1928, ''Modern Machine Shop'' is the flagship publication of Gardner Business Media. ''Modern Machine Shops qualified, no-charge subscription base is BPA-audited. As of August 2017, monthly circulation was 85,500. The publisher is Bryce Ellis and the Editor-in-Chief is Pete Zelinski. Editorial offices are located in Cincinnati, Ohio, USA. ''Modern Machine Shop'' is published 12 times per year. ''Modern Machine Shops also maintains a complete suite of multi-media resources used for researching machining and met ...
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Counterbore
A counterbore (symbol: ⌴) is a cylindrical flat-bottomed hole that enlarges another coaxial hole, or the tool used to create that feature. A counterbore hole is typically used when a fastener, such as a socket head cap screw or fillister head screw, is required to sit flush with or below the level of a workpiece's surface. Whereas a counterbore is a ''flat-bottomed'' enlargement of a smaller coaxial hole, a countersink is a '' conical'' enlargement of such. A spotface often takes the form of a very shallow counterbore. As mentioned above, the cutters that produce counterbores are often also called counterbores; sometimes, to avoid ambiguity, the term counterbore cutter is used instead. The symbol is Unicode character . Description A counterbore hole is usually used when the head of a fastener, such as a hex head or socket head capscrew, is required to be flush with or below the level of a workpiece's surface. For a spotface, material is removed from a surface to mak ...
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ASME
The American Society of Mechanical Engineers (ASME) is an American professional association that, in its own words, "promotes the art, science, and practice of multidisciplinary engineering and allied sciences around the globe" via "continuing education, training and professional development, codes and standards, research, conferences and publications, government relations, and other forms of outreach." ASME is thus an engineering society, a standards organization, a research and development organization, an advocacy organization, a provider of training and education, and a nonprofit organization. Founded as an engineering society focused on mechanical engineering in North America, ASME is today multidisciplinary and global. ASME has over 85,000 members in more than 135 countries worldwide. ASME was founded in 1880 by Alexander Lyman Holley, Henry Rossiter Worthington, John Edison Sweet and Matthias N. Forney in response to numerous steam boiler pressure vessel failures. Kno ...
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Boeing
The Boeing Company () is an American multinational corporation that designs, manufactures, and sells airplanes, rotorcraft, rockets, satellites, telecommunications equipment, and missiles worldwide. The company also provides leasing and product support services. Boeing is among the largest global aerospace manufacturers; it is the third-largest defense contractor in the world based on 2020 revenue, and is the largest exporter in the United States by dollar value. Boeing stock is included in the Dow Jones Industrial Average. Boeing is incorporated in Delaware. Boeing was founded by William Boeing in Seattle, Washington, on July 15, 1916. The present corporation is the result of the merger of Boeing with McDonnell Douglas on August 1, 1997. Then chairman and CEO of Boeing, Philip M. Condit, assumed those roles in the combined company, while Harry Stonecipher, former CEO of McDonnell Douglas, became president and COO. The Boeing Company's corporate headquarters is in Chicago, Illi ...
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Standards Organization
A standards organization, standards body, standards developing organization (SDO), or standards setting organization (SSO) is an organization whose primary function is developing, coordinating, promulgating, revising, amending, reissuing, interpreting, or otherwise contributing to the usefulness of technical standards to those who employ them. Such an organization works to create uniformity across producers, consumers, government agencies, and other relevant parties regarding terminology, product specifications (e.g. size, including units of measure), protocols, and more. Its goals could include ensuring that Company A's external hard drive works on Company B's computer, an individual's blood pressure measures the same with Company C's sphygmomanometer as it does with Company D's, or that all shirts that should not be ironed have the same icon (a clothes iron crossed out with an X) on the label. Most standards are voluntary in the sense that they are offered for adoption by people ...
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Technical Standard
A technical standard is an established norm or requirement for a repeatable technical task which is applied to a common and repeated use of rules, conditions, guidelines or characteristics for products or related processes and production methods, and related management systems practices. A technical standard includes definition of terms; classification of components; delineation of procedures; specification of dimensions, materials, performance, designs, or operations; measurement of quality and quantity in describing materials, processes, products, systems, services, or practices; test methods and sampling procedures; or descriptions of fit and measurements of size or strength. It is usually a formal document that establishes uniform engineering or technical criteria, methods, processes, and practices. In contrast, a custom, convention, company product, corporate standard, and so forth that becomes generally accepted and dominant is often called a ''de facto'' standard. A techni ...
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Self-aligning Nut
A flange nut is a nut that has a wide flange at one end that acts as an integrated washer. This serves to distribute the pressure of the nut over the part being secured, reducing the chance of damage to the part and making it less likely to loosen as a result of an uneven fastening surface. These nuts are mostly hexagonal in shape and are made up of hardened steel and often coated with zinc. Flange nuts (and bolts) are widely used in automobiles and electronic products. Variants Serrated flange nut The flange may be serrated to provide a locking action. On a serrated flange nut, the serrations are angled such that they keep the nut from rotating in the direction that would loosen the nut. Because of the serrations they cannot be used with a washer or on surfaces that must not be scratched. The serrations help in preventing the vibration of the nut from moving the fastener, thus maintaining the holding power of the nut. Swivelling flange nut Flange nuts are sometimes provide ...
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Cutting Fluid
Cutting fluid is a type of coolant and lubricant designed specifically for metalworking processes, such as machining and stamping. There are various kinds of cutting fluids, which include oils, oil-water emulsions, pastes, gels, aerosols (mists), and air or other gases. Cutting fluids are made from petroleum distillates, animal fats, plant oils, water and air, or other raw ingredients. Depending on context and on which type of cutting fluid is being considered, it may be referred to as cutting fluid, cutting oil, cutting compound, coolant, or lubricant. Most metalworking and machining processes can benefit from the use of cutting fluid, depending on workpiece material. Common exceptions to this are cast iron and brass, which may be machined dry (though this is not true of all brasses, and any machining of brass will likely benefit from the presence of a cutting fluid). The properties that are sought after in a good cutting fluid are the ability to: * Keep the workpiece at a sta ...
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Tipped Tool
A tipped tool is any cutting tool in which the cutting edge consists of a separate piece of material that is brazed, welded, or clamped onto a body made of another material. In the types in which the cutter portion is an indexable part clamped by a screw, the cutters are called inserts (because they are inserted into the tool body). Tipped tools allow each part of the tool, the shank and the cutter(s), to be made of the material with the best properties for its job. Common materials for the cutters (brazed tips or clamped inserts) include cemented carbide, polycrystalline diamond, and cubic boron nitride. Tools that are commonly tipped include milling cutters (such as end mills, face mills, and fly cutters), tool bits, router bits, and saw blades (especially the metal-cutting ones). Advantages and disadvantages The advantage of tipped tools is only a small insert of the cutting material is needed to provide the cutting ability. The small size makes manufacturing of the inser ...
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