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Plastic Joining
Plastic joining is the method of joining semi-finished products of plastic materials together or to other materials as a fabrication process or damage repair. Joining methods can be classified into three categories: # Mechanical fastening, # Adhesive bonding, # Welding. Mechanical fastening Mechanical fastening methods can offer an advantage of disassembly, but have drawbacks arising from stress concentrations, galvanic corrosion, mismatch of thermal expansion coefficients, etc. which rivets, screws and ropes can introduce (see fasteners). Adhesive bonding Adhesive bonding, which involves a chemical process where a substance is used to create a bond between two materials, is problematic because of extensive surface preparation, long curing time, the difficulty of bonding adhesive materials to plastics, etc. Welding Welding can eliminate these shortcomings largely, but its applications are restricted to thermoplastics. See also * Adhesive bonding * Mechanical fasteners * Plas ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Galvanic Corrosion
Galvanic corrosion (also called bimetallic corrosion or dissimilar metal corrosion) is an electrochemical process in which one metal corrodes preferentially when it is in electrical contact with another, in the presence of an electrolyte. A similar galvanic reaction is exploited in primary cells to generate a useful electrical voltage to power portable devices. This phenomenon is named after Italian physician Luigi Galvani (1737-1798). Overview Dissimilar metals and alloys have different electrode potentials, and when two or more come into contact in an electrolyte, one metal (that's more reactive) acts as anode and the other (that's less reactive) as cathode. The electropotential difference between the reactions at the two electrodes is the driving force for an accelerated attack on the anode metal, which dissolves into the electrolyte. This leads to the metal at the anode corroding more quickly than it otherwise would and corrosion at the cathode being inhibited. The presenc ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Thermal Expansion Coefficient
Thermal expansion is the tendency of matter to change its shape, area, volume, and density in response to a change in temperature, usually not including phase transitions. Temperature is a monotonic function of the average molecular kinetic energy of a substance. When a substance is heated, molecules begin to vibrate and move more, usually creating more distance between themselves. Substances which contract with increasing temperature are unusual, and only occur within limited temperature ranges (see examples below). The relative expansion (also called strain) divided by the change in temperature is called the material's coefficient of linear thermal expansion and generally varies with temperature. As energy in particles increases, they start moving faster and faster weakening the intermolecular forces between them, therefore expanding the substance. Overview Predicting expansion If an equation of state is available, it can be used to predict the values of the thermal expan ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Fastener
A fastener (US English) or fastening (UK English) is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or dismantled without damaging the joining components. Welding is an example of creating permanent joints. Steel fasteners are usually made of stainless steel, carbon steel, or alloy steel. Other alternative methods of joining materials include: crimping, welding, soldering, brazing, taping, gluing, cement, or the use of other adhesives. Force may also be used, such as with magnets, vacuum (like suction cups), or even friction (like sticky pads). Some types of woodworking joints make use of separate internal reinforcements, such as dowels or biscuits, which in a sense can be considered fasteners within the scope of the joint system, although on their own they are not general purpose fasteners. Furniture supplied in flat-pack form often uses c ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Thermoplastics
A thermoplastic, or thermosoft plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling. Most thermoplastics have a high molecular weight. The polymer chains associate by intermolecular forces, which weaken rapidly with increased temperature, yielding a viscous liquid. In this state, thermoplastics may be reshaped and are typically used to produce parts by various polymer processing techniques such as injection molding, compression molding, calendering, and extrusion. Thermoplastics differ from thermosetting polymers (or "thermosets"), which form irreversible chemical bonds during the curing process. Thermosets do not melt when heated, but typically decompose and do not reform upon cooling. Above its glass transition temperature and below its melting point, the physical properties of a thermoplastic change drastically without an associated phase change. Some thermoplastics do not fully crystallize b ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Adhesive Bonding
Adhesive bonding is a joining technique used in the manufacture and repair of a wide range of products. Along with welding and soldering, adhesive bonding is one of the basic joining processes. In this technique, components are bonded together using adhesives. The broad range of types of adhesives available allows numerous materials to be bonded together in products as diverse as vehicles, mobile phones, personal care products, buildings, computers and medical devices. History An adhesive can be defined as a substance that causes two surfaces to stick together. By this definition, the earliest “adhesive” could be considered to have been developed three billion years ago, when primordial cells produced a tacky outer membrane allowing them to stick to adjacent cells. The first use of adhesives by humans can be dated to around 220,000 B.C., when tar from birch tree bark was used to glue stone arrowheads to a shaft. Basics According to thdefinition of EN 923 “Adhesives. T ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Plastic Welding
Plastic welding is welding for semi-finished plastic materials, and is described in ISO 472 as a process of uniting softened surfaces of materials, generally with the aid of heat (except solvent welding). Welding of thermoplastics is accomplished in three sequential stages, namely surface preparation, application of heat and pressure, and cooling. Numerous welding methods have been developed for the joining of semi-finished plastic materials. Based on the mechanism of heat generation at the welding interface, welding methods for thermoplastics can be classified as external and internal heating methods, as shown in Fig 1. Production of a good quality weld does not only depend on the welding methods, but also weldability of base materials. Therefore, the evaluation of weldability is of higher importance than the welding operation (see Rheological weldability) for plastics. Welding techniques A number of techniques are used for welding of semi-finished plastic products as given b ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Rheological Weldability
Rheological weldability (RW) of thermoplastics considers the materials flow characteristics in determining the weldability of the given material. The process of welding thermal plastics requires three general steps, first is surface preparation. The second step is the application of heat and pressure to create intimate contact between the components being joined and initiate inter-molecular diffusion across the joint and the third step is cooling. RW can be used to determine the effectiveness of the second step of the process for given materials. Rheology Rheology is the study of material flow as well as how a material deforms under an applied force. Rheological properties are typically applied to Non-Newtonian fluids but can also be applied to soft solids such as thermoplastics at elevated temperatures experienced during the welding process. The material properties associated with the rheological behavior include viscosity, elasticity, plasticity, viscoelasticity, and the mater ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Weldability
The weldability, also known as joinability,. of a material refers to its ability to be welded. Many metals and thermoplastics can be welded, but some are easier to weld than others (see Rheological weldability). A material's weldability is used to determine the welding process and to compare the final weld quality to other materials. Weldability is often hard to define quantitatively, so most standards define it qualitatively. For instance the International Organization for Standardization (ISO) defines weldability in ISO standard 581-1980 as: "Metallic material is considered to be susceptible to welding to an established extent with given processes and for given purposes when welding provides metal integrity by a corresponding technological process for welded parts to meet technical requirements as to their own qualities as well as to their influence on a structure they form." Other welding organizations define it similarly. Steels For steel there are three major failure modes by ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Welding
Welding is a fabrication (metal), fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing Fusion welding, fusion. Welding is distinct from lower temperature techniques such as brazing and soldering, which do not melting, melt the base metal (parent metal). In addition to melting the base metal, a filler material is typically added to the joint to form a pool of molten material (the weld pool) that cools to form a joint that, based on weld configuration (butt, full penetration, fillet, etc.), can be stronger than the base material. Pressure may also be used in conjunction with heat or by itself to produce a weld. Welding also requires a form of shield to protect the filler metals or melted metals from being contaminated or Oxidation, oxidized. Many different energy sources can be used for welding, including a gas flame (chemical), an electric arc (electrical), a laser, an electron ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Plastics
Plastics are a wide range of synthetic polymers, synthetic or semi-synthetic materials that use polymers as a main ingredient. Their Plasticity (physics), plasticity makes it possible for plastics to be Injection moulding, moulded, Extrusion, extruded or Compression molding, pressed into solid objects of various shapes. This adaptability, plus a wide range of other properties, such as being lightweight, durable, flexible, and inexpensive to produce, has led to its widespread use. Plastics typically are made through human industrial systems. Most modern plastics are derived from petrochemical, fossil fuel-based chemicals like natural gas or petroleum; however, recent industrial methods use variants made from renewable materials, such as corn or cotton derivatives. 9.2 billion tonnes of plastic are estimated to have been made between 1950 and 2017. More than half this plastic has been produced since 2004. In 2020, 400 million tonnes of plastic were produced. If global trends on pl ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
