Maize Milling
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Maize Milling
Maize milling is the processing of maize (corn) for safe and palatable consumption as food. Processing can be by machine-milling in either large- or small-scale mills, or by hand-milling in domestic or community settings. The maize is first cleaned and then "conditioned", or "tempered", by soaking the kernels in water. This facilitates the separation of the seed coat and pericarp from the endosperm. Further processing consists of separating components of the grain, and grinding it into various grades. Cleaning and conditioning Cleaning and conditioning of the maize is an important step in the process and refers to the removal of foreign material and all that is not maize kernels from the to-be milled grain that lowers the quality of the product such as husk, straw, dust, sand, and everything too big or too small and lighter than a maize kernel. It also refers to the removal of poisonous seeds, and material harmful to the milling equipment such as metal and stones. Conditioning ...
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Maize
Maize ( ; ''Zea mays'' subsp. ''mays'', from es, maíz after tnq, mahiz), also known as corn (North American and Australian English), is a cereal grain first domesticated by indigenous peoples in southern Mexico about 10,000 years ago. The leafy stalk of the plant produces pollen inflorescences (or "tassels") and separate ovuliferous inflorescences called ears that when fertilized yield kernels or seeds, which are fruits. The term ''maize'' is preferred in formal, scientific, and international usage as a common name because it refers specifically to this one grain, unlike ''corn'', which has a complex variety of meanings that vary by context and geographic region. Maize has become a staple food in many parts of the world, with the total production of maize surpassing that of wheat or rice. In addition to being consumed directly by humans (often in the form of masa), maize is also used for corn ethanol, animal feed and other maize products, such as corn starch and ...
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Mill (grinding)
A mill is a device, often a structure, machine or kitchen appliance, that breaks solid materials into smaller pieces by grinding, crushing, or cutting. Such comminution is an important unit operation in many processes. There are many different types of mills and many types of materials processed in them. Historically mills were powered by hand or by animals (e.g., via a hand crank), working animal (e.g., horse mill), wind (windmill) or water (watermill). In modern era, they are usually powered by electricity. The grinding of solid materials occurs through mechanical forces that break up the structure by overcoming the interior bonding forces. After the grinding the state of the solid is changed: the grain size, the grain size disposition and the grain shape. Milling also refers to the process of breaking down, separating, sizing, or classifying aggregate material (e.g. mining ore). For instance rock crushing or grinding to produce uniform aggregate size for construction purp ...
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Sifting
A sieve, fine mesh strainer, or sift, is a device for separating wanted elements from unwanted material or for controlling the particle size distribution of a sample, using a screen such as a woven mesh or net or perforated sheet material. The word ''sift'' derives from ''sieve''. In cooking, a sifter is used to separate and break up clumps in dry ingredients such as flour, as well as to aerate and combine them. A strainer (see Colander), meanwhile, is a form of sieve used to separate suspended solids from a liquid by filtration. Industrial strainer Some industrial strainers available are simplex basket strainers, duplex basket strainers, T-strainers and Y-strainers. Simple basket strainers are used to protect valuable or sensitive equipment in systems that are meant to be shut down temporarily. Some commonly used strainers are bell mouth strainers, foot valve strainers, basket strainers. Most processing industries (mainly pharmaceutical, coatings and liquid food i ...
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Degemination
In phonetics and phonology, gemination (), or consonant lengthening (from Latin 'doubling', itself from ''gemini'' 'twins'), is an articulation of a consonant for a longer period of time than that of a singleton consonant. It is distinct from stress. Gemination is represented in many writing systems by a doubled letter and is often perceived as a doubling of the consonant.William Ham, ''Phonetic and Phonological Aspects of Geminate Timing'', p. 1-18 Some phonological theories use "doubling" as a synonym for gemination, others describe two distinct phenomena. Consonant length is a distinctive feature in certain languages, such as Arabic, Berber, Danish, Estonian, Hindi, Hungarian, Italian, Japanese, Kannada, Punjabi, Polish and Turkish. Other languages, such as English, do not have word-internal phonemic consonant geminates. Consonant gemination and vowel length are independent in languages like Arabic, Japanese, Finnish and Estonian; however, in languages like Italian, Norwe ...
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Sieve
A sieve, fine mesh strainer, or sift, is a device for separating wanted elements from unwanted material or for controlling the particle size distribution of a sample, using a screen such as a woven mesh or net or perforated sheet material. The word ''sift'' derives from ''sieve''. In cooking, a sifter is used to separate and break up clumps in dry ingredients such as flour, as well as to aerate and combine them. A strainer (see Colander), meanwhile, is a form of sieve used to separate suspended solids from a liquid by filtration. Industrial strainer Some industrial strainers available are simplex basket strainers, duplex basket strainers, T-strainers and Y-strainers. Simple basket strainers are used to protect valuable or sensitive equipment in systems that are meant to be shut down temporarily. Some commonly used strainers are bell mouth strainers, foot valve strainers, basket strainers. Most processing industries (mainly pharmaceutical, coatings and liquid food indu ...
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Milling (grinding)
A mill is a device, often a structure, machine or kitchen appliance, that breaks solid materials into smaller pieces by grinding, crushing, or cutting. Such comminution is an important unit operation in many processes. There are many different types of mills and many types of materials processed in them. Historically mills were powered by hand or by animals (e.g., via a hand crank), working animal (e.g., horse mill), wind (windmill) or water (watermill). In modern era, they are usually powered by electricity. The grinding of solid materials occurs through mechanical forces that break up the structure by overcoming the interior bonding forces. After the grinding the state of the solid is changed: the grain size, the grain size disposition and the grain shape. Milling also refers to the process of breaking down, separating, sizing, or classifying aggregate material (e.g. mining ore). For instance rock crushing or grinding to produce uniform aggregate size for construction purpo ...
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Disc Mill
A disc mill is a type of crusher that can be used to grind, cut, shear, shred, fiberize, pulverize, granulate, crack, rub, curl, fluff, twist, hull, blend, or refine. It works in a similar manner to the ancient Buhrstone mill in that the feedstock is fed between opposing discs or plates. The discs may be grooved, serrated, or spiked. Applications Typical applications for a single-disc mill are all three stages of the wet milling of field corn, manufacture of peanut butter, processing nut shells, ammonium nitrate, urea, producing chemical slurries and recycled paper slurries, and grinding chromium metal. Double-disc mills are typically used for alloy powders, aluminum chips, bark, barley, borax, brake lining scrap, brass chips, sodium hydroxide, chemical salts, coconut shells, copper powder, cork, cottonseed hulls, pharmaceuticals, feathers, hops, leather, oilseed cakes, phosphates, rice, rosin, sawdust, and seeds. Disc mills are relatively expensive to run and maintain and ...
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Hammer Mill
A hammer mill, hammer forge or hammer works was a workshop in the pre-industrial era that was typically used to manufacture semi-finished, wrought iron products or, sometimes, finished agricultural or mining tools, or military weapons. The feature that gave its name to these workshops was the water-driven trip hammer, or set of hammers, used in the process. The shaft, or 'helve', of the hammer was pivoted in the middle and the hammer head was lifted by the action of cams set on a rotating camshaft that periodically depressed the end of the shaft. As it rose and fell, the head of the hammer described an arc. The face of the hammer was made of iron for durability. Hammer mills These mills, which were original driven by water wheels, but later also by steam power, became increasingly common as tools became heavier over time and therefore more difficult to manufacture by hand. The hammer mills smelted iron ore using charcoal in so-called bloomeries (Georgius Agricola 1556, ''Re ...
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Grits
Grits are a type of porridge made from boiled cornmeal. Hominy grits are a type of grits made from hominy – corn that has been treated with an alkali in a process called nixtamalization, with the pericarp (ovary wall) removed. Grits are often served with flavorings as a breakfast dish. Grits can be savory or sweet, with savory seasonings being more common. Grits are similar to other thick maize-based porridges from around the world, such as polenta and mieliepap. The dish originated in the Southern United States but is now available nationwide. Grits are often part of a dinner entrée shrimp and grits, served primarily in the South. The word "grits" is derived from the Old English word , meaning "coarse meal." In the Charleston, South Carolina, area, cooked hominy grits were primarily referred to as "hominy" until the 1980s. Origin The dish originated with the Native American Muscogee tribe using a corn similar to hominy. American colonists learned to make the dish fro ...
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Miller
A miller is a person who operates a Gristmill, mill, a machine to grind a grain (for example corn or wheat) to make flour. Mill (grinding), Milling is among the oldest of human occupations. "Miller", "Milne" and other variants are common surnames, as are their equivalents in other languages around the world ("Melnyk (surname), Melnyk" in Russian language, Russian, Belorussian language, Belorussian & Ukrainian language, Ukrainian, "Meunier (other), Meunier" in French language, French, "Müller (surname), Müller" or "Mueller (surname), Mueller" in German language, German, "Mulder" and "Molenaar" in Dutch language, Dutch, "Molnár" in Hungarian language, Hungarian, "Molinero" in Spanish language, Spanish, "Molinaro" or "Molinari" in Italian language, Italian etc.). Milling existed in hunter-gatherer communities, and later millers were important to the history of agriculture, development of agriculture. The materials ground by millers are often foodstuffs and particularly c ...
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Flour
Flour is a powder made by grinding raw grains, roots, beans, nuts, or seeds. Flours are used to make many different foods. Cereal flour, particularly wheat flour, is the main ingredient of bread, which is a staple food for many cultures. Corn flour has been important in Mesoamerican cuisine since ancient times and remains a staple in the Americas. Rye flour is a constituent of bread in central and northern Europe. Cereal flour consists either of the endosperm, germ, and bran together (whole-grain flour) or of the endosperm alone (refined flour). ''Meal'' is either differentiable from flour as having slightly coarser particle size (degree of comminution) or is synonymous with flour; the word is used both ways. For example, the word '' cornmeal'' often connotes a grittier texture whereas corn flour connotes fine powder, although there is no codified dividing line. The CDC has cautioned not to eat raw flour doughs or batters. Raw flour can contain bacteria like '' E. col ...
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Maize
Maize ( ; ''Zea mays'' subsp. ''mays'', from es, maíz after tnq, mahiz), also known as corn (North American and Australian English), is a cereal grain first domesticated by indigenous peoples in southern Mexico about 10,000 years ago. The leafy stalk of the plant produces pollen inflorescences (or "tassels") and separate ovuliferous inflorescences called ears that when fertilized yield kernels or seeds, which are fruits. The term ''maize'' is preferred in formal, scientific, and international usage as a common name because it refers specifically to this one grain, unlike ''corn'', which has a complex variety of meanings that vary by context and geographic region. Maize has become a staple food in many parts of the world, with the total production of maize surpassing that of wheat or rice. In addition to being consumed directly by humans (often in the form of masa), maize is also used for corn ethanol, animal feed and other maize products, such as corn starch and ...
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