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Manufacturing Of The International Space Station
The project to create the International Space Station required the utilization and/or construction of new and existing manufacturing facilities around the world, mostly in the United States and Europe. The agencies overseeing the manufacturing involved NASA, Roscosmos, the European Space Agency, JAXA, and the Canadian Space Agency. Hundreds of contractors working for the five space agencies were assigned the task of fabricating the modules, trusses, experiments and other hardware elements for the station. The fact that the project involved the co-operation of sixteen countries working together created engineering challenges that had to be overcome: most notably the differences in language, culture and politics, but also engineering processes, management, measuring standards and communication; to ensure that all elements connect together and function according to plan. The ISS agreement program also called for the station components to be made highly durable and versatile — as it ...
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Kevlar
Kevlar (para-aramid) is a strong, heat-resistant synthetic fiber, related to other aramids such as Nomex and Technora. Developed by Stephanie Kwolek at DuPont in 1965, the high-strength material was first used commercially in the early 1970s as a replacement for steel in racing tires. It is typically spun into ropes or fabric sheets that can be used as such, or as an ingredient in composite material components. Kevlar has many applications, ranging from bicycle tires and sailcloth#Kevlar, racing sails to bulletproof vests, due to its high Specific strength, tensile strength-to-weight ratio; by this measure it is five times stronger than steel. It is also used to make modern marching drumheads that withstand high impact, and for Mooring, mooring lines and other underwater applications. A similar fiber, Twaron, with the same chemical structure was developed by Akzo in the 1970s. Commercial production started in 1986, and Twaron is manufactured by Teijin Aramid. History Poly- ...
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Hot Rolling
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes... Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel (I-beams, angle stock, channel stock), bar stock, and rails. Most steel mills ...
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Marshall Space Flight Center
Marshall Space Flight Center (officially the George C. Marshall Space Flight Center; MSFC), located in Redstone Arsenal, Alabama (Huntsville, Alabama, Huntsville postal address), is the Federal government of the United States, U.S. government's civilian rocketry and spacecraft propulsion research center. As the largest NASA center, MSFC's first mission was developing the Saturn (rocket family), Saturn launch vehicles for the Apollo program. Marshall has been the lead center for the Space Shuttle main propulsion and Space Shuttle external tank, external tank; payloads and related crew training; International Space Station (ISS) design and assembly; computers, networks, and information management; and the Space Launch System. Located on the Redstone Arsenal near Huntsville, MSFC is named in honor of General of the Army (United States), General of the Army George C. Marshall. The center contains the Huntsville Operations Support Center (HOSC), also known as the International Space S ...
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AK Steel Holding
AK Steel Holdings Corporation was an American steelmaking company headquartered in West Chester Township, Ohio. The company, whose name was derived from the initials of Armco, its predecessor company, and Kawasaki Steel Corporation, was acquired by Cleveland-Cliffs in 2020. AK Steel operated eight steel plants and two tube manufacturing plants in Ashland, Kentucky; Butler, Pennsylvania; Coshocton, Ohio; Dearborn, Michigan; Mansfield, Ohio; Middletown, Ohio; Rockport, Indiana;, and Zanesville, Ohio. The company had manufacturing operations in the United States, Canada, and Mexico, and facilities in Western Europe. AK Steel produced flat-rolled carbon, stainless and electrical steel products, primarily for the automotive, infrastructure and manufacturing sectors, including electrical power, and distributors and converters markets. The company also provided carbon and stainless steel tubing products, die design and tooling, and hot- and cold-stamped components. Of AK Steel's 2018 ...
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ArcelorMittal
ArcelorMittal S.A. is a Luxembourg-based multinational steel manufacturing corporation, headquartered in Luxembourg City. It is ranked second on the list of steel producers behind Baowu, and had an annual crude steel production of 58 million metric tonnes in 2024. The company has steel-making operations in 15 countries, including 37 integrated and mini-mill steel-making facilities. In 2024, the company's production was 38% in the Americas, 53% in Europe and 9% in other countries, such as South Africa and Ukraine. The company is vertically-integrated and produces 58% of its iron ore needs, 90% of its coke needs, and 54% of its scrap and direct reduced iron needs. The company is ranked 190th on the Fortune Global 500. The company is 39.88% owned by Lakshmi Mittal and his family and the remainder of the company is publicly traded. The Company has iron ore mining activities in Brazil, Bosnia, Canada, Liberia, Mexico, Ukraine, South Africa and, via its joint venture in In ...
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Boeing
The Boeing Company, or simply Boeing (), is an American multinational corporation that designs, manufactures, and sells airplanes, rotorcraft, rockets, satellites, and missiles worldwide. The company also provides leasing and product support services. Boeing is among the largest global aerospace manufacturers; it is the fourth-largest defense contractor in the world based on 2022 revenue and is the largest exporter in the United States by dollar value. Boeing was founded by William E. Boeing in Seattle, Washington, on July 15, 1916. The present corporation is the result of the merger of Boeing with McDonnell Douglas on August 1, 1997. As of 2023, the Boeing Company's corporate headquarters is located in the Crystal City neighborhood of Arlington County, Virginia. The company is organized into three primary divisions: Boeing Commercial Airplanes (BCA), Boeing Defense, Space & Security (BDS), and Boeing Global Services (BGS). In 2021, Boeing recorded $62.3billion in sales. ...
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Pressurized Mating Adapter
A Pressurized Mating Adapter (PMA) is a component used on the International Space Station (ISS) to convert the Common Berthing Mechanism (CBM) interface used to connect ISS modules to an APAS-95 spacecraft docking port. Three PMAs are attached to the US Orbital Segment of ISS. PMA-1 and PMA-2 were launched along with the ''Unity'' module in 1998 aboard STS-88; PMA-3 was launched in 2000 aboard STS-92. PMA-1 permanently connects the ''Unity'' and '' Zarya'' modules. International Docking Adapters were permanently installed on PMA-2 and PMA-3 in 2017 to convert them from the APAS-95 standard to the newer International Docking System Standard (IDSS). Design and history Its origins lie in designs for the Pressurized Docking Mast, consisting of an off-axis frustoconical docking tunnel contained within a framework and a retractable coupling mechanism, later part of the Pressurized Berthing Adapter assembly that appeared in designs for Space Station Freedom 1987, and the reduced d ...
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Unity (ISS Module)
''Unity'', also known as Node 1, is the first U.S.-built component of the International Space Station (ISS). This cylindrical module, constructed of steel by Boeing for NASA, serves as the critical link between the orbiting laboratory's Russian Orbital Segment and US Orbital Segment. ''Unity'' was launched on 4 December 1998, aboard the on STS-88. Two days later it was berthed to the previously launched ''Zarya'' module, marking the first connection between ISS components. Its six Common Berthing Mechanism (CBM) locations ( forward, aft, port, starboard, zenith, and nadir) facilitate connections to other modules. At launch, two CBM locations were fitted with Pressurized Mating Adapters (PMA), one of which enabled the mating with ''Zarya''. Measuring in diameter and in length, ''Unity'' was built at NASA's Marshall Space Flight Center. It is the first of three connecting modules, joined by ''Harmony'' and ''Tranquility''. Launch and initial berthing ''Unity'' (with i ...
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Zarya During Assembly
Zarya may refer to: *Zorya, personification of dawn in Slavic mythology *Zarya (antenna), a type of medium-wave broadcasting antenna used in former Soviet Union *Zarya (ISS module) is a module of the International Space Station. *Zarya (magazine), ''Zarya'' (magazine), a Slavophile 1869–1872 magazine *Zarya (non-magnetic ship), ''Zarya'' (non-magnetic ship), a Soviet research ship built in 1953 and used to research Earth's magnetic field *Zarya (opera), ''Zarya'' (opera), an 1877 opera by Ella Adayevskaya *Zarya (Overwatch), Zarya (''Overwatch''), a player character from the video games ''Overwatch'' and ''Heroes of the Storm'' *Zarya (polar ship), ''Zarya'' (polar ship), a Russian research ship sent to the Arctic during 1900–1902 *Zarya (publication), ''Zarya'' (publication), a Marxist publication *Zarya, Russia, several rural localities in Russia *List of Mysticons characters#Zarya Moonwolf, Zarya Moonwolf, a main character in Nickelodeon's show ''Mysticons'' *Zarya (space capsu ...
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Electroforming
Electroforming is a metal forming process in which parts are fabricated through electrodeposition on a model, known in the industry as a mandrel. Conductive (metallic) mandrels are treated to create a mechanical parting layer, or are chemically passivated to limit electroform adhesion to the mandrel and thereby allow its subsequent separation. Non-conductive (glass, silicon, plastic) mandrels require the deposition of a conductive layer prior to electrodeposition. Such layers can be deposited chemically, or using vacuum deposition techniques (e.g., gold sputtering). The outer surface of the mandrel forms the inner surface of the form. The process involves passing direct current through an electrolyte containing salts of the metal being electroformed. The anode is the solid metal being electroformed, and the cathode is the mandrel, onto which the electroform gets plated (deposited). The process continues until the required electroform thickness is achieved. The mandrel is ...
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Cold Rolling
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes... Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel (I-beams, angle stock, channel stock), bar stock, and rails. Most steel mills h ...
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