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Kozeny–Carman Equation
The Kozeny–Carman equation (or Carman–Kozeny equation or Kozeny equation) is a relation used in the field of fluid dynamics to calculate the pressure drop of a fluid flowing through a packed bed of solids. It is named after Josef Kozeny and Philip C. Carman. The equation is only valid for creeping flow, i.e. in the slowest limit of laminar flow. The equation was derived by Kozeny (1927) and Carman (1937, 1956) from a starting point of (a) modelling fluid flow in a packed bed as laminar fluid flow in a collection of curving passages/tubes crossing the packed bed and (b) Poiseuille's law describing laminar fluid flow in straight, circular section pipes. Equation The equation is given as: :\frac = - \frac\fracu_\mathrm where: *\Delta p is the pressure drop; *L is the total height of the bed; *u_\mathrm is the superficial or "empty-tower" velocity; *\mu is the viscosity of the fluid; *\epsilon is the porosity of the bed; *\mathit_\mathrm is the sphericity of the partic ...
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Fluid Dynamics
In physics and engineering, fluid dynamics is a subdiscipline of fluid mechanics that describes the flow of fluids— liquids and gases. It has several subdisciplines, including ''aerodynamics'' (the study of air and other gases in motion) and hydrodynamics (the study of liquids in motion). Fluid dynamics has a wide range of applications, including calculating forces and moments on aircraft, determining the mass flow rate of petroleum through pipelines, predicting weather patterns, understanding nebulae in interstellar space and modelling fission weapon detonation. Fluid dynamics offers a systematic structure—which underlies these practical disciplines—that embraces empirical and semi-empirical laws derived from flow measurement and used to solve practical problems. The solution to a fluid dynamics problem typically involves the calculation of various properties of the fluid, such as flow velocity, pressure, density, and temperature, as functions of space and ti ...
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Sphericity
Sphericity is a measure of how closely the shape of an object resembles that of a perfect sphere. For example, the sphericity of the balls inside a ball bearing determines the quality of the bearing, such as the load it can bear or the speed at which it can turn without failing. Sphericity is a specific example of a compactness measure of a shape. Defined by Wadell in 1935, the sphericity, \Psi , of a particle is the ratio of the surface area of a sphere with the same volume as the given particle to the surface area of the particle: :\Psi = \frac where V_p is volume of the particle and A_p is the surface area of the particle. The sphericity of a sphere is unity by definition and, by the isoperimetric inequality, any particle which is not a sphere will have sphericity less than 1. Sphericity applies in three dimensions; its analogue in two dimensions, such as the cross sectional circles along a cylindrical object such as a shaft, is called roundness. Ellipsoidal objects ...
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Equations Of Fluid Dynamics
In physics and engineering, fluid dynamics is a subdiscipline of fluid mechanics that describes the flow of fluids—liquids and gases. It has several subdisciplines, including ''aerodynamics'' (the study of air and other gases in motion) and hydrodynamics (the study of liquids in motion). Fluid dynamics has a wide range of applications, including calculating forces and moments on aircraft, determining the mass flow rate of petroleum through pipelines, predicting weather patterns, understanding nebulae in interstellar space and modelling fission weapon detonation. Fluid dynamics offers a systematic structure—which underlies these practical disciplines—that embraces empirical and semi-empirical laws derived from flow measurement and used to solve practical problems. The solution to a fluid dynamics problem typically involves the calculation of various properties of the fluid, such as flow velocity, pressure, density, and temperature, as functions of space and time. Be ...
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Ergun Equation
The Ergun equation, derived by the Turkish chemical engineer Sabri Ergun in 1952, expresses the friction factor in a packed column as a function of the modified Reynolds number. Equation f_p = \frac +1.75 where f_p and Gr_p are defined as f_p = \frac \frac \left(\frac\right) and Gr_p = \frac = \frac; where: Gr_p is the modified Reynolds number, f_p is the packed bed friction factor \Delta p is the pressure drop across the bed, L is the length of the bed (not the column), D_p is the equivalent spherical diameter of the packing, \rho is the density of fluid, \mu is the dynamic viscosity of the fluid, v_s is the superficial velocity (i.e. the velocity that the fluid would have through the empty tube at the same volumetric flow rate) \epsilon is the void fraction (porosity) of the bed. Re is the particle Reynolds Number (based on superficial velocity
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Raschig Ring
Raschig rings are pieces of tube, approximately equal in length and diameter, used in large numbers as a packed bed within columns for distillations and other chemical engineering processes. They are usually ceramic, metal or glass and provide a large surface area within the volume of the column for interaction between liquid and gas vapours. Raschig rings are named after their inventor, German chemist Friedrich Raschig, who patented them in 1914. Use They form what is known as random packing, and enabled Raschig to perform distillations of much greater efficiency than his competitors using fractional distillation columns with trays. In a distillation column, the reflux or condensed vapour runs down the column, covering the surfaces of the rings, while vapour from the reboiler goes up the column. As the vapour and liquid pass each other countercurrently in a small space, they tend towards equilibrium. Thus, less volatile material tends to go downwards, and more volatile material ...
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Random Close Pack
Random close packing (RCP) of spheres is an empirical parameter used to characterize the maximum volume fraction of solid objects obtained when they are packed randomly. For example, when a solid container is filled with grain, shaking the container will reduce the volume taken up by the objects, thus allowing more grain to be added to the container. In other words, shaking increases the density of packed objects. But shaking cannot increase the density indefinitely, a limit is reached, and if this is reached without obvious packing into an ordered structure, such as a regular crystal lattice, this is the empirical random close-packed density for this particular procedure of packing. The random close packing is the highest possible volume fraction out of all possible packing procedures. Experiments and computer simulations have shown that the most compact way to pack hard perfect same-size spheres randomly gives a maximum volume fraction of about 64%, i.e., approximately 64% of the ...
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Fractionating Column
A fractionating column or fractional column is an essential item used in the distillation of liquid mixtures to separate the mixture into its component parts, or fractions, based on the differences in volatilities. Fractionating columns are used in small scale laboratory distillations as well as large scale industrial distillations. Laboratory fractionating columns A laboratory fractionating column is a piece of glassware used to separate vaporized mixtures of liquid compounds with close volatility. Most commonly used is either a Vigreux column or a straight column packed with glass beads or metal pieces such as Raschig rings. Fractionating columns help to separate the mixture by allowing the mixed vapors to cool, condense, and vaporize again in accordance with Raoult's law. With each condensation-vaporization cycle, the vapors are enriched in a certain component. A larger surface area allows more cycles, improving separation. This is the rationale for a Vigreux column or a pac ...
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Darcy's Law
Darcy's law is an equation that describes the flow of a fluid through a porous medium. The law was formulated by Henry Darcy based on results of experiments on the flow of water through beds of sand, forming the basis of hydrogeology, a branch of earth sciences. It is analogous to Ohm's law in electrostatics, linearly relating the volume flow rate of the fluid to the hydraulic head difference (which is often just proportional to the pressure difference) via the hydraulic conductivity. Background Darcy's law was first determined experimentally by Darcy, but has since been derived from the Navier–Stokes equations via homogenization methods. It is analogous to Fourier's law in the field of heat conduction, Ohm's law in the field of electrical networks, and Fick's law in diffusion theory. One application of Darcy's law is in the analysis of water flow through an aquifer; Darcy's law along with the equation of conservation of mass simplifies to the groundwater flow equation, one ...
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Kinetic Energy
In physics, the kinetic energy of an object is the energy that it possesses due to its motion. It is defined as the work needed to accelerate a body of a given mass from rest to its stated velocity. Having gained this energy during its acceleration, the body maintains this kinetic energy unless its speed changes. The same amount of work is done by the body when decelerating from its current speed to a state of rest. Formally, a kinetic energy is any term in a system's Lagrangian which includes a derivative with respect to time. In classical mechanics, the kinetic energy of a non-rotating object of mass ''m'' traveling at a speed ''v'' is \fracmv^2. In relativistic mechanics, this is a good approximation only when ''v'' is much less than the speed of light. The standard unit of kinetic energy is the joule, while the English unit of kinetic energy is the foot-pound. History and etymology The adjective ''kinetic'' has its roots in the Greek word κίνησις ''kines ...
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Reynolds Number
In fluid mechanics, the Reynolds number () is a dimensionless quantity that helps predict fluid flow patterns in different situations by measuring the ratio between inertial and viscous forces. At low Reynolds numbers, flows tend to be dominated by laminar (sheet-like) flow, while at high Reynolds numbers flows tend to be turbulent. The turbulence results from differences in the fluid's speed and direction, which may sometimes intersect or even move counter to the overall direction of the flow (eddy currents). These eddy currents begin to churn the flow, using up energy in the process, which for liquids increases the chances of cavitation. The Reynolds number has wide applications, ranging from liquid flow in a pipe to the passage of air over an aircraft wing. It is used to predict the transition from laminar to turbulent flow and is used in the scaling of similar but different-sized flow situations, such as between an aircraft model in a wind tunnel and the full-size v ...
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Porosity
Porosity or void fraction is a measure of the void (i.e. "empty") spaces in a material, and is a fraction of the volume of voids over the total volume, between 0 and 1, or as a percentage between 0% and 100%. Strictly speaking, some tests measure the "accessible void", the total amount of void space accessible from the surface (cf. closed-cell foam). There are many ways to test porosity in a substance or part, such as industrial CT scanning. The term porosity is used in multiple fields including pharmaceutics, ceramics, metallurgy, materials, manufacturing, petrophysics, hydrology, earth sciences, soil mechanics, and engineering. Void fraction in two-phase flow In gas-liquid two-phase flow, the void fraction is defined as the fraction of the flow-channel volume that is occupied by the gas phase or, alternatively, as the fraction of the cross-sectional area of the channel that is occupied by the gas phase. Void fraction usually varies from location to location in the ...
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Pressure Drop
Pressure drop is defined as the difference in total pressure between two points of a fluid carrying network. A pressure drop occurs when frictional forces, caused by the resistance to flow, act on a fluid as it flows through the tube. The main determinants of resistance to fluid flow are fluid velocity through the pipe and fluid viscosity. Pressure drop increases proportionally to the frictional shear forces within the piping network. A piping network containing a high relative roughness rating as well as many pipe fittings and joints, tube convergence, divergence, turns, surface roughness, and other physical properties will affect the pressure drop. High flow velocities and/or high fluid viscosities result in a larger pressure drop across a section of pipe or a valve or elbow. Low velocity will result in lower or no pressure drop. The fluid may also be biphasic as in pneumatic conveying with a gas and a solid, in this case, the friction of the solid must also be taken into cons ...
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