Microlithography is a general name for any manufacturing process that can create a minutely patterned
thin film
A thin film is a layer of material ranging from fractions of a nanometer ( monolayer) to several micrometers in thickness. The controlled synthesis of materials as thin films (a process referred to as deposition) is a fundamental step in many a ...
of protective materials over a substrate, such as a
silicon
Silicon is a chemical element with the symbol Si and atomic number 14. It is a hard, brittle crystalline solid with a blue-grey metallic luster, and is a tetravalent metalloid and semiconductor. It is a member of group 14 in the periodic ...
wafer
A wafer is a crisp, often sweet, very thin, flat, light and dry biscuit, often used to decorate ice cream, and also used as a garnish on some sweet dishes. Wafers can also be made into cookies with cream flavoring sandwiched between them. They ...
, in order to protect selected areas of it during subsequent
etching
Etching is traditionally the process of using strong acid or mordant to cut into the unprotected parts of a metal surface to create a design in intaglio (incised) in the metal. In modern manufacturing, other chemicals may be used on other type ...
,
deposition, or
implantation operations.
[
The term is normally used for processes that can reliably produce features of microscopic size, such as 10 ]micrometre
The micrometre ( international spelling as used by the International Bureau of Weights and Measures; SI symbol: μm) or micrometer ( American spelling), also commonly known as a micron, is a unit of length in the International System of ...
s or less. The term nanolithography may be used to designate processes that can produce nanoscale features, such as less than 100 nanometre
330px, Different lengths as in respect to the Molecule">molecular scale.
The nanometre (international spelling as used by the International Bureau of Weights and Measures; SI symbol: nm) or nanometer ( American spelling) is a unit of length ...
s.
Microlithography is a microfabrication
Microfabrication is the process of fabricating miniature structures of micrometre scales and smaller. Historically, the earliest microfabrication processes were used for integrated circuit fabrication, also known as "semiconductor manufacturing" ...
process that is extensively used in the semiconductor industry
The semiconductor industry is the aggregate of companies engaged in the design and fabrication of semiconductors and semiconductor devices, such as transistors and integrated circuits. It formed around 1960, once the fabrication of semico ...
and also manufacture microelectromechanical systems
Microelectromechanical systems (MEMS), also written as micro-electro-mechanical systems (or microelectronic and microelectromechanical systems) and the related micromechatronics and microsystems constitute the technology of microscopic devices, ...
.
Processes
Specific microlithography processes include:
* Photolithography
In integrated circuit manufacturing, photolithography or optical lithography is a general term used for techniques that use light to produce minutely patterned thin films of suitable materials over a substrate, such as a silicon wafer (electroni ...
using light projected on a photosensitive metarial film (photoresist
A photoresist (also known simply as a resist) is a light-sensitive material used in several processes, such as photolithography and photoengraving, to form a patterned coating on a surface. This process is crucial in the electronic industry.
...
).
* Electron beam lithography
Electron-beam lithography (often abbreviated as e-beam lithography, EBL) is the practice of scanning a focused beam of electrons to draw custom shapes on a surface covered with an electron-sensitive film called a resist (exposing). The electron ...
, using a steerable electron beam.
* Nanoimprinting
* Interference lithography
* Magnetolithography
* Scanning probe lithography
* Surface-charge lithography[
* Diffraction lithography][
These processes differ in speed and cost, as well as in the material they can be applied to and the range of feature sizes they can produce. For instance, while the size of features achievable with photolithography is limited by the wavelength of the light used, the technique it is considerably faster and simpler than electron beam lithography, that can achieve much smaller ones.
]
Applications
The main application for microlithography is fabrication of integrated circuits ("electronic chips"), such as solid-state memories and microprocessor
A microprocessor is a computer processor where the data processing logic and control is included on a single integrated circuit, or a small number of integrated circuits. The microprocessor contains the arithmetic, logic, and control circu ...
s. They can also be used to create diffraction grating
In optics, a diffraction grating is an optical component with a periodic structure that diffracts light into several beams travelling in different directions (i.e., different diffraction angles). The emerging coloration is a form of structural ...
s, microscope calibration grids, and other flat structures with microscopic details.
See also
* Printed circuit board
A printed circuit board (PCB; also printed wiring board or PWB) is a medium used in electrical and electronic engineering to connect electronic components to one another in a controlled manner. It takes the form of a laminated sandwich str ...
References
[John N Helbert (2001), ''Handbook of VLSI Microlithography''. Elsevier Science, 1022 pages. ]
[Bruce W. Smith and Kazuaki Suzuki (2007): ''Microlithography: Science and Technology'', 2nd Edition. CRC Press, 864 pages. ]
[S. Grilli, V. Vespini, P. Ferraro (2008): "Surface-charge lithography for direct PDMS micro-patterning". ''Langmuir'', volume 24, pages 13262–13265. ]
[M. Paturzo, S. Grilli, S. Mailis, G. Coppola, M. Iodice, M. Gioffré, P. Ferraro (2008): "Flexible coherent diffraction lithography by tunable phase arrays in lithium niobate crystals". ''Optics Communications'', volume 281, pages 1950–1953. ]
Integrated circuits
Lithography (microfabrication)
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