The Merrill–Crowe Process is a separation technique for removing

gold Gold is a chemical element; it has chemical symbol Au (from Latin ) and atomic number 79. In its pure form, it is a brightness, bright, slightly orange-yellow, dense, soft, malleable, and ductile metal. Chemically, gold is a transition metal ...

from the solution obtained by the

cyanide In chemistry, cyanide () is an inorganic chemical compound that contains a functional group. This group, known as the cyano group, consists of a carbon atom triple-bonded to a nitrogen atom. Ionic cyanides contain the cyanide anion . This a ...

leaching of gold ores. It is an improvement of the MacArthur-Forrest process, where an additional vacuum is managed to remove air in the solution (invention of Crowe), and zinc dust is used instead of zinc shavings (improvement of Merrill). The solution is separated from the ore by methods such as

filtration Filtration is a physical separation process that separates solid matter and fluid from a mixture using a ''filter medium'' that has a complex structure through which only the fluid can pass. Solid particles that cannot pass through the filte ...

(e.g. vertical leaf type clarifier filters) and counter current decantation (CCD). Afterwards a very clear solution is achieved by using pre-coated filters applying

diatomaceous earth Diatomaceous earth ( ), also known as diatomite ( ), celite, or kieselguhr, is a naturally occurring, soft, siliceous rock, siliceous sedimentary rock that can be crumbled into a fine white to off-white powder. It has a particle size ranging fr ...

. Oxygen is then removed by passing the solution through a vacuum de-aeration column.

Zinc Zinc is a chemical element; it has symbol Zn and atomic number 30. It is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic tabl ...

dust is added to the clarified, de-aerated solution which

precipitate In an aqueous solution, precipitation is the "sedimentation of a solid material (a precipitate) from a liquid solution". The solid formed is called the precipitate. In case of an inorganic chemical reaction leading to precipitation, the chemic ...

s the gold; zinc having a higher

affinity Affinity may refer to: Commerce, finance and law * Affinity (law), kinship by marriage * Affinity analysis, a market research and business management technique * Affinity Credit Union, a Saskatchewan-based credit union * Affinity Equity Pa ...

for the cyanide ion than gold. Other precious metals,

silver Silver is a chemical element; it has Symbol (chemistry), symbol Ag () and atomic number 47. A soft, whitish-gray, lustrous transition metal, it exhibits the highest electrical conductivity, thermal conductivity, and reflectivity of any metal. ...

, and base metals, like

copper Copper is a chemical element; it has symbol Cu (from Latin ) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish-orang ...

, will also precipitate, if present. Automated membrane

offers a cost savings alternative to CCD. Both applications are compared in detail b
K. McGrew, 2016.
The gold precipitate (mixed with zinc dust) is then filtered out of the solution, and the zinc dust and gold are mixed with

sulfuric acid Sulfuric acid (American spelling and the preferred IUPAC name) or sulphuric acid (English in the Commonwealth of Nations, Commonwealth spelling), known in antiquity as oil of vitriol, is a mineral acid composed of the elements sulfur, oxygen, ...

to dissolve the zinc. The solution is filtered, and the remaining solids are smelted to a gold dore bar. These bars are sent to a refinery to remove the copper and silver, the specific process used depending upon the impurities in the gold. The basic process was discovered and patented by Charles Washington Merrill around 1900, and later refined by Thomas Bennett Crowe, working for the Merrill Company.Ryder, David Warren, The Merrill story : (being a record of the life and achievements of Charles Washington Merrill, and a history of the Merrill Company and subsidiaries), Merrill Co., 1958.

References

{{DEFAULTSORT:Merrill-Crowe Process Gold Metallurgical processes

See also

References