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Drywall
Drywall (also called plasterboard, dry lining, wallboard, sheet rock, gib board, gypsum board, buster board, turtles board, slap board, custard board, gypsum panel and gyprock) is a panel made of calcium sulfate dihydrate (gypsum), with or without additives, typically extruded between thick sheets of facer and backer paper, used in the construction of interior walls and ceilings. The plaster is mixed with fiber (typically paper, glass wool, or a combination of these materials); plasticizer, foaming agent; and additives that can reduce mildew, flammability, and water absorption. In the mid-20th century, drywall construction became prevalent in North America as a time- and labor-saving alternative to lath and plaster. History Sackett Board was invented in 1890 by New York Coal Tar Chemical Company employees Augustine Sackett and Fred L. Kane, graduates of Rensselaer Polytechnic Institute. It was made by layering plaster within four plies of wool felt paper. Sheets were thick w ...
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USG Corporation
USG Corporation, also known as United States Gypsum Corporation, is an American company which manufactures construction materials, most notably drywall and joint compound. The company is the largest distributor of wallboard in the United States and the largest manufacturer of gypsum products in North America. It is also a major consumer of synthetic gypsum, a byproduct of flue-gas desulfurization. Its corporate offices are located at 550 West Adams Street in Chicago, Illinois. USG's most significant brands include Sheetrock Brand Gypsum Panels, Securock Brand Glass-Mat Sheathing and Sheetrock Brand All Purpose Joint Compound. In December 2013, Warren Buffett's Berkshire Hathaway became the largest shareholder in the company (holding roughly 30%) when it converted USG convertible notes it had acquired in 2008 to common stock. In June 2018, USG entered into an agreement to be purchased by the privately-held building materials company Knauf. It operates as an independent subsid ...
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Lath And Plaster
Lath and plaster is a building process used to finish mainly interior dividing walls and ceilings. It consists of narrow strips of wood (laths) which are nailed horizontally across the wall studs or ceiling joists and then coated in plaster. The technique derives from an earlier, more primitive process called wattle and daub. Lath and plaster largely fell out of favour in the U.K. after the introduction of plasterboard in the 1930s.Jeff Howell''On the level: is the old plaster best?'' The Telegraph (London), May 10, 2006. Retrieved 2012-03-30. In Canada and the United States, wood lath and plaster remained in use until the process was replaced by transitional methods followed by drywall (the North American term for plasterboard) in the mid-twentieth century. Description The wall or ceiling finishing process begins with wood or metal laths. These are narrow strips of wood, extruded metal, or split boards, nailed horizontally across the wall studs or ceiling joists. Each w ...
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Gypsum
Gypsum is a soft sulfate mineral composed of calcium sulfate Hydrate, dihydrate, with the chemical formula . It is widely mined and is used as a fertilizer and as the main constituent in many forms of plaster, drywall and blackboard or sidewalk chalk. Gypsum also Crystallization, crystallizes as translucent crystals of selenite (mineral), selenite. It forms as an evaporite mineral and as a Mineral hydration, hydration product of anhydrite. The Mohs scale of mineral hardness defines gypsum as hardness value 2 based on Scratch hardness, scratch hardness comparison. Fine-grained white or lightly tinted forms of gypsum known as alabaster have been used for sculpture by many cultures including Ancient Egypt, Mesopotamia, Ancient Rome, the Byzantine Empire, and the Nottingham alabasters of Medieval England. Etymology and history The word ''wikt:gypsum, gypsum'' is derived from the Greek language, Greek word (), "plaster". Because the quarry, quarries of the Montmartre district of P ...
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Knauf
Knauf Group is a multinational, family-owned company based in Iphofen, Germany, well known for drywall gypsum boards, founded in 1932. The company is a producer of building materials and construction systems comprising construction materials for drywall construction, plasterboard, cement boards, mineral fibre acoustic boards, dry mortars with gypsum for internal plaster and cement-based external plaster and insulating materials; glass wool, stone wool and other insulation materials under the company Knauf Insulation. It has more than 150 production sites worldwide. It is one of the six producers which hold approximately 81% of the worldwide wallboard market ( Georgia Pacific, Knauf, Siniat, National Gypsum Company, Saint-Gobain, and Yoshino Gypsum Co., Ltd). In June 2018, USG entered into an agreement to be purchased by Knauf. It operates as an independent subsidiary of Knauf and continues to remain headquartered in Chicago, Illinois. The deal closed in April 2019. I ...
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Calcium Sulfate
Calcium sulfate (or calcium sulphate) is an inorganic salt with the chemical formula . It occurs in several hydrated forms; the anhydrous state (known as anhydrite) is a white crystalline solid often found in evaporite deposits. Its dihydrate form is the mineral gypsum, which may be dehydrated to produce bassanite, the hemihydrate state. Gypsum occurs in nature as crystals ( selenite) or fibrous masses ( satin spar), typically colorless to white, though impurities can impart other hues. All forms of calcium sulfate are sparingly soluble in waterFranz Wirsching "Calcium Sulfate" in Ullmann's Encyclopedia of Industrial Chemistry, 2012 Wiley-VCH, Weinheim. and cause permanent hardness when dissolved therein. Hydration states Calcium sulfate occurs at three levels of hydration with different crystallographic structures: anhydrous, dihydrate, and hemihydrate. The anhydrous ( anhydrite) crystallizes as an tightly-bound orthohombic lattice with space group Pnma, in which each ...
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Lath
A lath or slat is a thin, narrow strip of straight-grained wood used under roof shingles or tiles, on lath and plaster walls and ceilings to hold plaster, and in lattice and trellis work. ''Lath'' has expanded to mean any type of backing material for plaster. This includes metal wire mesh or expanded metal that is applied to a wood or metal framework as matrix over which stucco or plaster is applied, as well as drywall products called gypsum or rock lath.Ching, Frank. ''A visual dictionary of architecture''. New York: Van Nostrand Reinhold, 1995. 198. Print. Historically, reed mat was also used as a lath material. One of the key elements of lath, whether wooden slats or wire mesh, are the openings or gaps that allow plaster or stucco to ooze behind and form a mechanical bond to the lath. This is not necessary for gypsum lath, which relies on a chemical bond. Etymology The word is recorded from the late 13th century and is likely derived from the Old English word *, a ...
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Gypsum Plaster
Plaster is a building material used for the protective or decorative coating of walls and ceilings and for Molding (decorative), moulding and casting decorative elements. In English, "plaster" usually means a material used for the interiors of buildings, while "render" commonly refers to external applications. The term stucco refers to plasterwork that is worked in some way to produce relief decoration, rather than flat surfaces. The most common types of plaster mainly contain either gypsum, lime plaster, lime, or cement plaster, cement,Franz Wirsching "Calcium Sulfate" in Ullmann's Encyclopedia of Industrial Chemistry, 2012 Wiley-VCH, Weinheim. but all work in a similar way. The plaster is manufactured as a dry powder and is mixed with water to form a stiff but workable paste immediately before it is applied to the surface. The reaction with water liberates heat through crystallization and the hydrated plaster then hardens. Plaster can be relatively easily worked with metal t ...
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Mildew
Mildew is a form of fungus. It is distinguished from its closely related counterpart, mold, largely by its colour: molds appear in shades of black, blue, red, and green, whereas mildew is white. It appears as a thin, superficial growth consisting of minute hyphae (fungal filaments) produced especially on living plants or organic matter such as wood, paper or leather. Both mold and mildew produce distinct offensive odours, and both have been identified as the cause of certain human ailments. In horticulture, mildews are species of fungus in the order Erysiphales, or fungus-like organisms in the family '' Peronosporaceae''. It is also used more generally to mean mold growth. In Old English, mildew meant honeydew (a substance secreted by aphids on leaves, formerly thought to distill from the air like dew), and later came to mean mold or fungus. Household varieties The term mildew is often used generically to refer to mold growth, usually with a flat growth habit. Molds can ...
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Plasticizer
A plasticizer ( UK: plasticiser) is a substance that is added to a material to make it softer and more flexible, to increase its plasticity, to decrease its viscosity, and/or to decrease friction during its handling in manufacture. Plasticizers are commonly added to polymers and plastics such as PVC, either to facilitate the handling of the raw material during fabrication, or to meet the demands of the end product's application. Plasticizers are especially key to the usability of polyvinyl chloride (PVC), the third most widely used plastic. In the absence of plasticizers, PVC is hard and brittle; with plasticizers, it is suitable for products such as vinyl siding, roofing, vinyl flooring, rain gutters, plumbing, and electric wire insulation/coating. Plasticizers are also often added to concrete formulations to make them more workable and fluid for pouring, thus allowing the water contents to be reduced. Similarly, they are often added to clays, stucco, solid rocket fuel, ...
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Hydrate
In chemistry, a hydrate is a substance that contains water or its constituent elements. The chemical state of the water varies widely between different classes of hydrates, some of which were so labeled before their chemical structure was understood. Chemical nature Inorganic chemistry Hydrates are not inorganic salts "containing water molecules combined in a definite ratio as an integral part of the crystal" that are either bound to a metal center or that have crystallized with the metal complex. Such hydrates are also said to contain '' water of crystallization'' or ''water of hydration''. If the water is heavy water in which the constituent hydrogen is the isotope deuterium, then the term ''deuterate'' may be used in place of ''hydrate''. A colorful example is cobalt(II) chloride, which turns from blue to red upon hydration, and can therefore be used as a water indicator. The notation "''hydrated compound''⋅''n''", where ''n'' is the number of water molecules per form ...
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