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Web (manufacturing)
A web is a long, thin, and flexible material. Common webs include foil, metal, paper, textile, plastic film, and wire. Common processes carried out on webs include coating, plating, and laminating.. A web is generally processed by moving over rollers. Between processing stages, webs are stored and transported as rolls also known as coils, packages and doffs. The end result or use of web manufacturing is usually sheets. The primary motivation to work with webs instead of sheets is economics. Webs, being continuous, can be made at far higher speeds and do not have the start-stop issues of discrete sheet processing. The size of the web-handling industries is unknown. Related processes *Web processing Web processing is found in a wide variety of other manufacturing including electronics such as circuit boards, construction materials such as roofing, and pharmaceuticals such as drug patches. *Web handling Web handling refers to the processing of a web through a machine with maxi ...
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Foil (metal)
A foil is a very thin sheet of metal, typically made by hammering or rolling.Britannica, The Editors of Encyclopaedia. "foil". Encyclopedia Britannica, 6 Nov. 2008https://www.britannica.com/technology/foil-metallurgy.Accessed 11 September 2022. Foils are most easily made with malleable metal, such as aluminium, copper, tin, and gold. Foils usually bend under their own weight and can be torn easily. For example, aluminium foil is usually about 1/1000 inch (0.03 mm), whereas gold (more malleable than aluminium) can be made into foil only a few atoms thick, called gold leaf. Extremely thin foil is called metal leaf. Leaf tears very easily and must be picked up with special brushes. Foil is commonly used in household applications. It is also useful in survival situations, in the form of a "space blanket", where the reflective surface reduces the degree of hypothermia caused by thermal radiation. See also * Aluminium foil * Tin foil * Gold leaf * Metal leaf References
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Roofing Material
Domestic roof construction is the framing (construction), framing and roof covering which is found on most detached houses in cold and temperate climates. Such roofs are built with mostly timber, take a number of different List of roof shapes, shapes, and are covered with a variety of List of commercially available roofing material, materials. Overview Modern timber roofs are mostly framed with pairs of common rafters or prefabricated wooden trusses fastened together with truss connector plates. Timber framed and historic buildings may be framed with principal rafters or timber roof trusses. Roofs are also designated as ''warm'' or ''cold roof'' depending on how they are designed and built with regard to thermal building insulation and Ventilation (architecture), ventilation. The steepness or roof pitch of a sloped roof is determined primarily by the roof covering material and aesthetic design. Flat roofs actually slope up to approximately ten degrees to shed water. Flat roofs ...
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Calender
A calender is a series of hard pressure rollers used to finish or smooth a sheet of material such as paper, textiles, rubber, or plastics. Calender rolls are also used to form some types of plastic films and to apply coatings. Some calender rolls are heated or cooled as needed. Calenders are sometimes misspelled ''calendars''. Etymology The word "calender" itself is a derivation of the word κύλινδρος ''kylindros'', the Greek word that is also the source of the word "cylinder". History In eighteenth century China, workers called "calenderers" in the silk- and cotton-cloth trades used heavy rollers to press and finish cloth. In 1836, Edwin M. Chaffee, of the Roxbury India Rubber Company, patented a four-roll calender to make rubber sheet. Chaffee worked with Charles Goodyear with the intention to "produce a sheet of rubber laminated to a fabric base". Calenders were also used for paper and fabrics long before later applications for thermoplastics. With the expansio ...
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Roll Slitting
Roll slitting is a shearing operation that cuts a large roll of material into narrower rolls. There are two types of slitting: log slitting and rewind slitting. In log slitting the roll of material is treated as a whole (the 'log') and one or more slices are taken from it without an unrolling/re-reeling process. In rewind slitting the web is unwound and run through the machine, passing through knives or lasers, before being rewound on one or more shafts to form narrower rolls. The multiple narrower strips of material may be known as ''mults'' (short for multiple) or ''pancakes'' if their diameter is much more than their width. For rewind slitting the machine used is called a slitter rewinder, a slitter or a slitting machine – these names are used interchangeably for the same machines. For particularly narrow and thin products, the pancakes become unstable, and then the rewind may be onto a bobbin-wound reel: the rewind bobbins are much wider than the slit width and the web os ...
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Offset Printing
Offset printing is a common printing technique in which the inked image is transferred (or "offset") from a plate to a rubber blanket and then to the printing surface. When used in combination with the lithographic process, which is based on the repulsion of oil and water, the offset technique employs a flat (planographic) image carrier. Ink rollers transfer ink to the image areas of the image carrier, while a water roller applies a water-based film to the non-image areas. The modern "web" process feeds a large reel of paper through a large press machine in several parts, typically for several meters, which then prints continuously as the paper is fed through. Development of the offset press came in two versions: in 1875 by Robert Barclay of England for printing on tin and in 1904 by Ira Washington Rubel of the United States for printing on paper. History Lithography was initially created to be an inexpensive method of reproducing artwork.Carter, Rob, Ben Day, Philip Meggs. T ...
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Tape Drives
A tape drive is a data storage device that reads and writes data on a magnetic tape. Magnetic tape data storage is typically used for offline, archival data storage. Tape media generally has a favorable unit cost and a long archival stability. A tape drive provides sequential access storage, unlike a hard disk drive, which provides direct access storage. A disk drive can move to any position on the disk in a few milliseconds, but a tape drive must physically wind tape between reels to read any one particular piece of data. As a result, tape drives have very large average access times. However, tape drives can stream data very quickly off a tape when the required position has been reached. For example, Linear Tape-Open (LTO) supports continuous data transfer rates of up to 360 MB/s, a rate comparable to hard disk drives. Design Magnetic tape drives with capacities of less than one megabyte were first used for data storage on mainframe computers in the 1950s. , capacities ...
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Roll-to-roll
In the field of electronic devices, roll-to-roll processing, also known as web processing, reel-to-reel processing or R2R, is the process of creating electronic devices on a roll of flexible plastic, metal foil, or flexible glass. In other fields predating this use, it can refer to any process of applying coating, printing, or performing other processes starting with a roll of a flexible material and re-reeling after the process to create an output roll. These processes, and others such as sheeting, can be grouped together under the general term converting. When the rolls of material have been coated, laminated or printed they can be subsequently slit to their finished size on a slitter rewinder. In electronic devices Large circuits made with thin-film transistors and other devices can be patterned onto these large substrates, which can be up to a few meters wide and long. Some of the devices can be patterned directly, much like an inkjet printer deposits ink. For most semicon ...
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Printed Electronics
Printed electronics is a set of printing methods used to create electrical devices on various substrates. Printing typically uses common printing equipment suitable for defining patterns on material, such as screen printing, flexography, gravure, offset lithography, and inkjet. By electronic-industry standards, these are low-cost processes. Electrically functional electronic or optical inks are deposited on the substrate, creating active or passive devices, such as thin film transistors; capacitors; coils; resistors. Some researchers expect printed electronics to facilitate widespread, very low-cost, low-performance electronics for applications such as flexible displays, smart labels, decorative and animated posters, and active clothing that do not require high performance. Coatanéa, E., Kantola, V., Kulovesi, J., Lahti, L., Lin, R., & Zavodchikova, M. (2009). Printed Electronics, Now and Future. In Neuvo, Y., & Ylönen, S. (eds.), Bit Bang – Rays to the Future. Helsinki Un ...
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Pharmaceutical Company
The pharmaceutical industry discovers, develops, produces, and markets drugs or pharmaceutical drugs for use as medications to be administered to patients (or self-administered), with the aim to cure them, vaccinate them, or alleviate symptoms. Pharmaceutical companies may deal in generic or brand medications and medical devices. They are subject to a variety of laws and regulations that govern the patenting, testing, safety, efficacy using drug testing and marketing of drugs. The global pharmaceuticals market produced treatments worth $1,228.45 billion in 2020 and showed a compound annual growth rate (CAGR) of 1.8%. History Mid-1800s – 1945: From botanicals to the first synthetic drugs The modern era of pharmaceutical industry began with local apothecaries that expanded from their traditional role of distributing botanical drugs such as morphine and quinine to wholesale manufacture in the mid-1800s, and from discoveries resulting from applied research. Intentional ...
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Circuit Board
A printed circuit board (PCB; also printed wiring board or PWB) is a medium used in Electrical engineering, electrical and electronic engineering to connect electronic components to one another in a controlled manner. It takes the form of a Lamination, laminated sandwich structure of conductive and insulating layers: each of the conductive layers is designed with an artwork pattern of traces, planes and other features (similar to wires on a flat surface) Chemical milling, etched from one or more sheet layers of copper Lamination, laminated onto and/or between sheet layers of a Insulator (electricity), non-conductive substrate. Electrical components may be fixed to conductive pads on the outer layers in the shape designed to accept the component's terminals, generally by means of soldering, to both electrically connect and mechanically fasten them to it. Another manufacturing process adds Via (electronics), vias: plated-through holes that allow interconnections between layers. ...
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Metal
A metal (from Greek μέταλλον ''métallon'', "mine, quarry, metal") is a material that, when freshly prepared, polished, or fractured, shows a lustrous appearance, and conducts electricity and heat relatively well. Metals are typically ductile (can be drawn into wires) and malleable (they can be hammered into thin sheets). These properties are the result of the ''metallic bond'' between the atoms or molecules of the metal. A metal may be a chemical element such as iron; an alloy such as stainless steel; or a molecular compound such as polymeric sulfur nitride. In physics, a metal is generally regarded as any substance capable of conducting electricity at a temperature of absolute zero. Many elements and compounds that are not normally classified as metals become metallic under high pressures. For example, the nonmetal iodine gradually becomes a metal at a pressure of between 40 and 170 thousand times atmospheric pressure. Equally, some materials regarded as metals ...
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Laminating
Lamination is the technique/process of manufacturing a Raw material, material in multiple layers, so that the composite material achieves improved strength of materials, strength, stability, sound insulation, visual appearance, appearance, or other properties from the use of the differing materials, such as plastic. A laminate is a permanently assembled object created using thermal energy, heat, pressure, welding, or adhesives. Various coating machines, machine presses and calendering equipment are used. Materials There are different lamination processes, depending primarily on the type or types of materials to be laminated. The materials used in laminates can be identical or different, depending on the process and the object to be laminated. Textile Laminated fabric are widely used in different fields of human activity, including medical and military. Woven fabrics (organic and inorganic based) are usually laminated by different chemical polymers to give them useful proper ...
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