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Tank Leaching
In Metallurgy, metallurgical processes tank leaching is a Hydrometallurgy, hydrometallurgical method of extracting valuable material (usually metals) from ore. Tank vs. vat leaching Factors Tank leaching is usually differentiated from vat leaching on the following factors: # In tank leaching the material is ground sufficiently fine to form a slurry or pulp, which can flow under gravity or when pumped. In vat leaching typically a coarser material is placed in the vat for leaching, this reduces the cost of size reduction; # Tanks are typically equipped with Batch reactor#Agitation, agitators, Baffle (in vessel), baffles, gas introduction equipment designed to maintain the solids in suspension in the slurry, and achieve leaching. Vats usually do not contain much internal equipment, except for agitators. # Tank leaching is typically Continuous stirred-tank reactor, continuous, while vat leaching is operated in a batch fashion, this is not always the case, and commercial processes usin ...
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Metallurgy
Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the science and the technology of metals; that is, the way in which science is applied to the production of metals, and the engineering of metal components used in products for both consumers and manufacturers. Metallurgy is distinct from the craft of metalworking. Metalworking relies on metallurgy in a similar manner to how medicine relies on medical science for technical advancement. A specialist practitioner of metallurgy is known as a metallurgist. The science of metallurgy is further subdivided into two broad categories: chemical metallurgy and physical metallurgy. Chemical metallurgy is chiefly concerned with the reduction and oxidation of metals, and the chemical performance of metals. Subjects of study in chemical metallurgy include mi ...
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Hydrometallurgy
Hydrometallurgy is a technique within the field of extractive metallurgy, the obtaining of metals from their ores. Hydrometallurgy involve the use of aqueous solutions for the recovery of metals from ores, concentrates, and recycled or residual materials.Brent Hiskey "Metallurgy, Survey" in Kirk-Othmer Encyclopedia of Chemical Technology, 2000, Wiley-VCH, Weinheim. Processing techniques that complement hydrometallurgy are pyrometallurgy, vapour metallurgy, and molten salt electrometallurgy. Hydrometallurgy is typically divided into three general areas: *Leaching *Solution concentration and purification *Metal or metal compound recovery Leaching Leaching involves the use of aqueous solutions to extract metal from metal bearing materials which is brought into contact with a material containing a valuable metal. The first examples come from 11-12th centuries China where it was applied to extraction of copper and accounted for a significant share of total copper production. In the 1 ...
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Slurry
A slurry is a mixture of denser solids suspended in liquid, usually water. The most common use of slurry is as a means of transporting solids or separating minerals, the liquid being a carrier that is pumped on a device such as a centrifugal pump. The size of solid particles may vary from 1 micrometre up to hundreds of millimetres. The particles may settle below a certain transport velocity and the mixture can behave like a Newtonian or non-Newtonian fluid. Depending on the mixture, the slurry may be abrasive and/or corrosive. Examples Examples of slurries include: *Cement slurry, a mixture of cement, water, and assorted dry and liquid additives used in the petroleum and other industries *Soil/cement slurry, also called Controlled Low-Strength Material (CLSM), flowable fill, controlled density fill, flowable mortar, plastic soil-cement, K-Krete, and other names *A mixture of thickening agent, oxidizers, and water used to form a gel explosive *A mixture of pyroclastic material, ...
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Batch Reactor
The batch reactor is the generic term for a type of vessel widely used in the process industries. Its name is something of a misnomer since vessels of this type are used for a variety of process operations such as solids dissolution, product mixing, chemical reactions, batch distillation, crystallization, liquid/liquid extraction and polymerization. In some cases, they are not referred to as reactors but have a name which reflects the role they perform (such as crystallizer, or bioreactor). A typical batch reactor consists of a storage tank with an agitator and integral heating/cooling system. These vessels may vary in size from less than 1 litre to more than 15,000 litres. They are usually fabricated in steel, stainless steel, glass-lined steel, glass or exotic alloy. Liquids and solids are usually charged via connections in the top cover of the reactor. Vapors and gases also discharge through connections in the top. Liquids are usually discharged out of the bottom. The advan ...
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Baffle (in Vessel)
Baffles are flow-directing or obstructing vanes or panels used to direct a flow of liquid or gas. It is used in some household stoves and in some industrial process vessels (tanks), such as shell and tube heat exchangers, chemical reactors, and static mixers. Baffles are an integral part of the shell and tube heat exchanger design. A baffle is designed to support tube bundles and direct the flow of fluids for maximum efficiency. Baffle design and tolerances for heat exchangers are discussed in the standards of the Tubular Exchanger Manufacturers Association (TEMA). Use of baffles The main roles of a baffle in a shell and tube heat exchanger are to: * Hold tubes in position (preventing sagging), both in production and operation * Prevent the effects of steam starvation, which is increased with both fluid velocity and the length of the exchanger * Direct shell-side fluid flow along tube field. This increases fluid velocity and the effective heat transfer co-efficient of the e ...
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Continuous Stirred-tank Reactor
The continuous stirred-tank reactor (CSTR), also known as vat- or backmix reactor, mixed flow reactor (MFR), or a continuous-''flow'' stirred-tank reactor (C''F''STR), is a common model for a chemical reactor in chemical engineering and environmental engineering. A CSTR often refers to a model used to estimate the key unit operation variables when using a continuous agitated-tank reactor to reach a specified output. The mathematical model works for all fluids: liquids, gases, and slurries. The behavior of a CSTR is often approximated or modeled by that of an ideal CSTR, which assumes perfect mixing. In a perfectly mixed reactor, reagent is instantaneously and uniformly mixed throughout the reactor upon entry. Consequently, the output composition is identical to composition of the material inside the reactor, which is a function of residence time and reaction rate. The CSTR is the ideal limit of complete mixing in reactor design, which is the complete opposite of a plug flow reacto ...
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Sepro Mineral Systems
Sepro Mineral Systems Corp. is a Canadian company founded in 1987 and headquartered in British Columbia, Canada. The outcome of the acquisition of Sepro Mineral Processing International by Falcon Concentrators in 2008, the company's key focus is the production of mineral processing equipment for the mining and Construction aggregate, aggregate industries. Sepro Mineral Systems Corp. also provides engineering and process design services. Products sold by Sepro include grinding mills, ore scrubbers, vibrating screens, centrifugal gravity concentrators, agglomeration drums, and dense media separators. The company is also a supplier of single source modular pre-designed and custom designed plants and circuits. Today, Sepro Mineral Systems Corp. is represented by global agents in over 15 countries and has equipment operating in over 31 countries around the world. Products Falcon Gravity Concentrators The Falcon Concentrator is a type of Mineral processing#Gravity concentration, gra ...
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