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Toolmaker
Tool and die makers are highly skilled crafters working in the manufacturing, manufacturing industries. Tool and die makers work primarily in toolroom environments—sometimes literally in one room but more often in an environment with flexible, semipermeable boundaries from production work. They are skilled artisans (craft production, craftspeople) who typically learn their trade through a combination of academic coursework and with substantial period of on-the-job training that is functionally an apprenticeship. They make Jig (tool), jigs, Fixture (tool), fixtures, die (manufacturing), dies, molding (process), molds, machine tools, cutting tool (machining), cutting tools, gauge (instrument), gauges, and other tools used in manufacturing processes. Divisions The main divisions of the tool & die industry include: *Die casting *Die (manufacturing), Dies *Fixture (tool), Fixtures *Forging *Gauge (instrument), Gauges *Jig (tool), Jigs *Metalworking, Metal working *Molding (process), ...
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Moldmaker
A moldmaker (mouldmaker in English-speaking countries other than the US) or molder (moulder) is a skilled tradesperson who fabricates ''molds'' (or ''moulds'') for use in casting metal products. Moldmakers are generally employed in foundries, where molds are used to cast products from metals such as aluminium and cast iron. Injection molding The term moldmaker may also refer to workers employed in fabricating dies and metal moulds for use in injection molding and die-casting, such as in the plastics, rubber or ceramics industries, in which case it is sometimes regarded as a branch of the trade of toolmaker.. The process of manufacturing molds is often highly automated. Although many of the machining processes involved in mold making use computer-controlled equipment for the manufacturing of molds (particularly plastic and rubber injection and transfer), moldmaking remains a highly skilled trade, requiring expertise in manual machining, CNC machining, CNC wire EDM, CNC Ram ...
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Lathes
A lathe () is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, threading and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis. Lathes are used in woodturning, metalworking, metal spinning, thermal spraying, reclamation, and glass-working. Lathes can be used to shape pottery, the best-known design being the Potter's wheel. Most suitably equipped metalworking lathes can also be used to produce most solids of revolution, plane surfaces and screw threads or helices. Ornamental lathes can produce three-dimensional solids of incredible complexity. The workpiece is usually held in place by either one or two ''centers'', at least one of which can typically be moved horizontally to accommodate varying workpiece lengths. Other work-holding methods include clamping the work about the axis of rotation using a ...
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A Metals Technology Journeyman From The 379th Expeditionary Aircraft Maintenance Squadron 130326-F-YT824-023
A, or a, is the first Letter (alphabet), letter and the first vowel letter of the Latin alphabet, used in the modern English alphabet, and others worldwide. Its name in English is ''English alphabet#Letter names, a'' (pronounced ), plural ''aes''. It is similar in shape to the Ancient Greek letter alpha, from which it derives. The uppercase version consists of the two slanting sides of a triangle, crossed in the middle by a horizontal bar. The lowercase version is often written in one of two forms: the double-storey and single-storey . The latter is commonly used in handwriting and fonts based on it, especially fonts intended to be read by children, and is also found in italic type. In English, ''English articles, a'' is the indefinite article, with the alternative form ''an''. Name In English, the name of the letter is the ''long A'' sound, pronounced . Its name in most other languages matches the letter's pronunciation in open syllables. History The earliest know ...
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Metalworking
Metalworking is the process of shaping and reshaping metals in order to create useful objects, parts, assemblies, and large scale structures. As a term, it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges, down to precise engine parts and delicate jewellery. The historical roots of metalworking predate recorded history; its use spans cultures, civilizations and millennia. It has evolved from shaping soft, native metals like gold with simple hand tools, through the smelting of ores and hot forging of harder metals like iron, up to and including highly technical modern processes such as machining and welding. It has been used as an industry, a driver of trade, individual hobbies, and in the creation of art; it can be regarded as both a science and a craft. Modern metalworking processes, though diverse and specialized, can be categorized into one of three broad areas known as forming, cutt ...
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Applied Science
Applied science is the application of the scientific method and scientific knowledge to attain practical goals. It includes a broad range of disciplines, such as engineering and medicine. Applied science is often contrasted with basic science, which is focused on advancing scientific theories and laws that explain and predict natural or other phenomena. There are applied natural sciences, as well as applied formal and social sciences. Applied science examples include genetic epidemiology which applies statistics and probability theory, and applied psychology, including criminology. Applied research Applied research is the use of empirical methods to collect data for practical purposes. It accesses and uses accumulated theories, knowledge, methods, and techniques for a specific State (polity), state, Commerce, business, or customer, client-driven purpose. In contrast to engineering, applied research does not include analyses or optimization of business, economics, and costs. App ...
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Honing (metalworking)
Honing is an abrasive machining process that produces a surface integrity, precision surface on a metal workpiece by scrubbing an abrasive grinding stone or grinding wheel against it along a controlled path. Honing is primarily used to improve the geometric form of a surface, but can also improve the surface finish. Typical applications are the finishing of cylinder (engine), cylinders for internal combustion engines, air bearing spindle (tool), spindles and gears. There are many types of hones, but all consist of one or more abrasive stones that are held under pressure against the surface they are working on. Other similar processes are lapping and superfinishing. Honing machines A honing machine is a precision tool used in machining to improve the surface finish and dimensional accuracy of component. It operates by using abrasive honing tools, which rotate and reciprocate inside the components, typically a cylinder or bore. This process enhances the internal surface quality ...
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File (tool)
A file is a tool used to remove fine amounts of material from a workpiece. It is common in woodworking, metalworking, and other similar trade and hobby tasks. Most are hand tools, made of a case hardened steel bar of rectangular, square, triangular, or round cross-section, with one or more surfaces cut with sharp, generally parallel Tine (structural), teeth. A narrow, pointed Tang (tools), tang is common at one end, to which a handle may be fitted.. A rasp is a form of file with distinct, individually cut teeth used for coarsely removing large amounts of material. Files have also been developed with abrasive surfaces, such as natural or synthetic diamond tool, diamond grains or silicon carbide, allowing removal of material that would dull or resist steel files, such as ceramic. History Early filing or rasping has prehistoric roots and grew naturally out of the blending of the twin inspirations of cutting with stone cutting tools (such as hand axes) and abrasive, abrading u ...
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Hand Tool
A hand tool is any tool that is powered manual labour, by hand rather than a motor. Categories of hand tools include wrenches, pliers, cutter (other), cutters, File (tool), files, hammer, striking tools, chisel, struck or hammered tools, screwdriver, screwdrivers, vises, clamp (tool), clamps, snips, hacksaws, drills, and knives. Outdoor tools such as garden forks, pruning shears, and Rake (tool), rakes are additional forms of hand tools. Portable power tools are not hand tools. History Hand tools have been used by humans since the Stone Age, when stone tools were used for hammering and cutting. During the Bronze Age, tools were made by casting alloys of copper and tin. Bronze tools were sharper and harder than those made of stone. During the Iron Age iron replaced bronze, and tools became even stronger and more durable. The Ancient Rome, Romans developed tools during this period which are similar to those being produced today. After the Industrial Revolution, most tools ...
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Rotary Tool
A die grinder or rotary tool is a handheld power tool and multitool used for grinding (abrasive cutting), grinding, sanding, honing (metalworking), honing, polishing, or machining material (typically metal, but also plastic or wood). All such tools are conceptually similar, with no bright dividing line between die grinders and rotary tools, although the ''die grinder'' name tends to be used for pneumatically driven heavy-duty versions whereas the ''rotary tool'' name tends to be used for electric lighter-duty versions. Flexible shaft drive versions also exist. The ''die grinder'' name comes from one of their earliest and archetypal applications, tool and die maker, tool and die work, where they were used to create the precise contours of die (manufacturing), dies or moldmaker, molds. Especially before the advent of widespread numerical control, CNC usage, they were heavily relied upon for contouring via manual skill comparable to a sculpture, sculptor's. CNC now provides much of ...
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Die Grinder
Die, as a verb, refers to death, the cessation of life. Die may also refer to: Games * Die, singular of dice, small throwable objects used for producing random numbers Manufacturing * Die (integrated circuit), a rectangular piece of a semiconductor wafer * Die (manufacturing), a material-shaping device * Die (philately) * Coin die, a metallic piece used to strike a coin * Die casting, a material-shaping process ** Sort (typesetting), a cast die for printing * Die cutting (web), process of using a die to shear webs of low-strength materials * Die, a tool used in paper embossing * Tap and die, cutting tools used to create screw threads in solid substances * Tool and die, the occupation of making dies Arts and media Music * ''Die'' (album), the seventh studio album by rapper Necro * Die (musician), Japanese musician, guitarist of the band Dir en grey * DJ Die, British DJ and musician with Reprazent * "DiE", a 2013 single by the Japanese idol group BiS * die!, an inac ...
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Power Tool
A power tool is a tool that is actuator, actuated by an additional engine, power source and mechanism (engineering), mechanism other than the solely manual labour, manual labor used with hand tools. The most common types of power tools use electric motors. Internal combustion engines and compressed air are also commonly used. Tools directly driven by working animal, animal power are not generally considered power tools. Power tools can produce large amounts of particulates, including ultrafine particles. Airborne particulate matter is a Group 1 carcinogen. Uses Power tools are used in industry, in construction, in renovation, in the garden, for Homemaking, housework tasks such as Outline of food preparation#Food preparation techniques, cooking, housekeeping, cleaning, and Do it yourself, around the house for purposes of driving (fasteners), drilling, saw, cutting, shaping, sander, sanding, Grinding (abrasive cutting), grinding, router (woodworking), routing, polishing, painting, me ...
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Jig Grinder
A jig grinder is a machine tool used for grinding complex shapes and holes where the highest degrees of accuracy and finish are required. The jig grinder is very similar to a jig borer, in that the table positioning and spindles are very accurate (far more so than a manual milling machine or lathe A lathe () is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, threading and turning, with tools that are applied to the w ...). It is used almost exclusively by tool and die makers in the creation of jigs or mating holes and pegs on dies. There are usually many peripheral elements to a large jig grinder, including separate hydraulic motors, air compressors, and various cooling systems for both the hydraulic circuit and supplying coolant to the work and machine itself. The machine operates by a high-speed air spindle rotating a grinding bit. The air spindl ...
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