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Manufacturing Of The International Space Station
The project to create the International Space Station required the utilization and/or construction of new and existing manufacturing facilities around the world, mostly in the United States and Europe. The agencies overseeing the manufacturing involved NASA, Roscosmos, the European Space Agency, JAXA, and the Canadian Space Agency. Hundreds of contractors working for the five space agencies were assigned the task of fabricating the modules, trusses, experiments and other hardware elements for the station. The fact that the project involved the co-operation of sixteen countries working together created engineering challenges that had to be overcome: most notably the differences in language, culture and politics, but also engineering processes, management, measuring standards and communication; to ensure that all elements connect together and function according to plan. The ISS agreement program also called for the station components to be made highly durable and versatile — as it ...
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MPLM Inside The SSPF
A Multi-Purpose Logistics Module (MPLM) is a large pressurized container that was used on Space Shuttle missions to transfer cargo to and from the International Space Station (ISS). Two MPLMs made a dozen trips in the Shuttle cargo bay and initially berthed to the ''Unity'' module and later the '' Harmony'' module on the ISS. From there, supplies were offloaded, and finished experiments and waste were reloaded. The MPLM was then reberthed in the Shuttle for return to Earth. Three modules were built by the Italian Space Agency (ASI): ''Leonardo'', ''Raffaello'', and ''Donatello''. The ''Leonardo'' module was modified in 2010 to turn it into the Permanent Multipurpose Module (PMM) and was permanently attached to the ISS during the STS-133 mission in March 2011. In July 2011, the ''Raffaello'' module was the primary payload on the final Space Shuttle mission. It returned with the Shuttle and was stored at the Kennedy Space Center. The ''Donatello'' module never launched. M ...
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Kevlar
Kevlar (para-aramid) is a strong, heat-resistant synthetic fiber, related to other aramids such as Nomex and Technora. Developed by Stephanie Kwolek at DuPont in 1965, the high-strength material was first used commercially in the early 1970s as a replacement for steel in racing tires. It is typically spun into ropes or fabric sheets that can be used as such, or as an ingredient in composite material components. Kevlar has many applications, ranging from bicycle tires and racing sails to bulletproof vests, all due to its high tensile strength-to-weight ratio; by this measure it is five times stronger than steel. It is also used to make modern marching drumheads that withstand high impact; and for mooring lines and other underwater applications. A similar fiber called Twaron with the same chemical structure was developed by Akzo in the 1970s; commercial production started in 1986, and Twaron is now manufactured by Teijin. History Poly-paraphenylene terephthalamide (K2 ...
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Hot Rolling
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes... Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel (I-beams, angle stock, channel stock), bar stock, and rails. Most steel mill ...
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Marshall Space Flight Center
The George C. Marshall Space Flight Center (MSFC), located in Redstone Arsenal, Alabama (Huntsville postal address), is the U.S. government's civilian rocketry and spacecraft propulsion research center. As the largest NASA center, MSFC's first mission was developing the Saturn launch vehicles for the Apollo program. Marshall has been the lead center for the Space Shuttle main propulsion and external tank; payloads and related crew training; International Space Station (ISS) design and assembly; computers, networks, and information management; and the Space Launch System (SLS). Located on the Redstone Arsenal near Huntsville, MSFC is named in honor of General of the Army George C. Marshall. The center contains the Huntsville Operations Support Center (HOSC), also known as the International Space Station Payload Operations Center. This facility supports ISS launch, payload, and experiment activities at the Kennedy Space Center. The HOSC also monitors rocket launches from C ...
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AK Steel Holding
AK Steel Holdings Corporation was a steelmaking company headquartered in West Chester Township, Butler County, Ohio. The company, whose name was derived from the initials of Armco, its predecessor company, and Kawasaki Steel Corporation, was acquired by Cleveland-Cliffs in 2020. AK Steel operated eight steel plants and two tube manufacturing plants in Ashland, Kentucky; Butler, Pennsylvania; Coshocton, Ohio; Dearborn, Michigan; Mansfield, Ohio; Middletown, Ohio; Rockport, Indiana; and Zanesville, Ohio. The company had manufacturing operations in the United States, Canada and Mexico, and facilities in Western Europe. AK Steel produced flat-rolled carbon, stainless and electrical steel products, primarily for the automotive, infrastructure and manufacturing sectors, including electrical power, and distributors and converters markets. The company also provided carbon and stainless steel tubing products, die design and tooling, and hot- and cold-stamped components. Of AK Steel' ...
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ArcelorMittal
ArcelorMittal S.A. is a Luxembourgian multinational steel manufacturing corporation headquartered in Luxembourg City. It was formed in 2006 from the takeover and merger of Arcelor by Indian-owned Mittal Steel. ArcelorMittal is the second largest steel producer in the world, with an annual crude steel production of 88 million metric tonnes . It is ranked 197th in the 2022 Fortune Global 500 ranking of the world's largest corporations. It employs directly and indirectly 200,000 people and its market capital is $25 billion. The total value of company assets is estimated to be around $100 billion. Products and activities The company is involved in research and development, mining, and steel. ArcelorMittal in 2016 produced around 90 million tons of steel. As of May 2017, the company made 200 unique steel grades for automotive purposes, half of which were introduced since 2007. Among the steel varieties are Usibor 2000, which the company announced in June 2016 and released late ...
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Boeing
The Boeing Company () is an American multinational corporation that designs, manufactures, and sells airplanes, rotorcraft, rockets, satellites, telecommunications equipment, and missiles worldwide. The company also provides leasing and product support services. Boeing is among the largest global aerospace manufacturers; it is the third-largest defense contractor in the world based on 2020 revenue, and is the largest exporter in the United States by dollar value. Boeing stock is included in the Dow Jones Industrial Average. Boeing is incorporated in Delaware. Boeing was founded by William Boeing in Seattle, Washington, on July 15, 1916. The present corporation is the result of the merger of Boeing with McDonnell Douglas on August 1, 1997. Then chairman and CEO of Boeing, Philip M. Condit, assumed those roles in the combined company, while Harry Stonecipher, former CEO of McDonnell Douglas, became president and COO. The Boeing Company's corporate headquarters is in Ch ...
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Pressurized Mating Adapter
The Pressurized Mating Adapter (PMA) is a class of spacecraft adapters that convert the Common Berthing Mechanism (CBM) used on the US Orbital Segment to APAS-95 docking ports. There are three PMAs located on the International Space Station (ISS); the first two were launched with the ''Unity'' connecting module in 1998 aboard STS-88, and the third was launched in 2000 aboard STS-92. All three of the PMAs are now used to permanently connect parts of the ISS, so they are no longer available as docking ports for visiting spacecraft. Design/History Its origins lie in designs for the Pressurized Docking Mast, consisting of an off-axis frustoconical docking tunnel contained within a framework and a retractable coupling mechanism, later part of the Pressurized Berthing Adapter assembly that appeared in designs for Space Station Freedom 1987, and the reduced design referred to as 'Fred' 1991. After 1992-93 and the Russian integration into the International Space Station Alpha p ...
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Unity (ISS Module)
upright=1.0, The ''Unity'' module as seen in May 2011 The ''Unity'' connecting module, also known as Node 1, is the first U.S.-built component of the International Space Station (ISS). It connects the Russian and United States segments of the station, and is where crew eat meals together. The module is cylindrical in shape, with six berthing locations ( forward, aft, port, starboard, zenith, and nadir) facilitating connections to other modules. ''Unity'' measures in diameter, is long, made of steel, and was built for NASA by Boeing in a manufacturing facility at the Marshall Space Flight Center in Huntsville, Alabama. ''Unity'' is the first of the three connecting modules; the other two are ''Harmony'' and ''Tranquility''. Launch and initial berthing ''Unity'' (with its two attached PMAs) was carried into orbit as the primary cargo of the Space Shuttle ''Endeavour'' (OV 105) on STS-88, the first Space Shuttle mission dedicated to assembly of the station. On 6 December ...
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Zarya During Assembly
Zarya may refer to: *Zorya, personification of dawn in Slavic mythology * Zarya (antenna), a type of medium-wave broadcasting antenna used in former Soviet Union *Zarya (ISS module) is a module of the International Space Station. * ''Zarya'' (magazine), a Slavophile 1869–1872 magazine * ''Zarya'' (non-magnetic ship), a Soviet research ship built in 1953 and used to research Earth's magnetic field * ''Zarya'' (opera), an 1877 opera by Ella Adayevskaya * Zarya (''Overwatch''), a player character from the video games ''Overwatch'' and ''Heroes of the Storm'' * ''Zarya'' (polar ship), a Russian research ship sent to the Arctic during 1900–1902 * ''Zarya'' (publication), a Marxist publication * Zarya, Russia, several rural localities in Russia * Zarya Moonwolf, a main character in Nickelodeon's show '' Mysticons'' * Zarya (space capsule), the name of a late 1980s project for a Soyuz spacecraft replacement *Zarya Voroshilovgrad, former name of FC Zorya Luhansk FC Zorya Luhansk ( uk, ...
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Electroforming
Electroforming is a metal forming process in which parts are fabricated through electrodeposition on a model, known in the industry as a mandrel. Conductive (metallic) mandrels are treated to create a mechanical parting layer, or are chemically passivated to limit electroform adhesion to the mandrel and thereby allow its subsequent separation. Non-conductive (glass, silicon, plastic) mandrels require the deposition of a conductive layer prior to electrodeposition. Such layers can be deposited chemically, or using vacuum deposition techniques (e.g., gold sputtering). The outer surface of the mandrel forms the inner surface of the form. The process involves passing direct current through an electrolyte containing salts of the metal being electroformed. The anode is the solid metal being electroformed, and the cathode is the mandrel, onto which the electroform gets plated (deposited). The process continues until the required electroform thickness is achieved. The mandrel is the ...
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Cold Rolling
In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes... Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel (I-beams, angle stock, channel stock), bar stock, and rails. Most steel mills ha ...
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