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Machining Vibrations
In machining, vibrations, also called chatter, are the relative movements between the workpiece and the cutting tool. The vibrations result in waves on the machined surface. This affects typical machining processes, such as turning, milling and drilling, and atypical machining processes, such as grinding. A chatter mark is an irregular surface flaw left by a wheel that is ''out of true'' (off-center) in grinding, or regular marks left when turning a long piece on a lathe, due to machining vibrations. As early as 1907, Frederick W. Taylor described machining vibrations as the most obscure and delicate of all the problems facing the machinist, an observation still true today, as shown in many publications on machining. The explanation of the machine tool regenerative chatter was made by Tobias. S. A. and W. Fishwick in 1958, by modeling the feedback loop between the metal cutting process and the machine tool structure, and came with the stability lobes diagram. The structure s ...
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Machining
Machining is a manufacturing process where a desired shape or part is created using the controlled removal of material, most often metal, from a larger piece of raw material by cutting. Machining is a form of subtractive manufacturing, which utilizes machine tools, in contrast to ''additive manufacturing'' (e.g. 3D printing processes, 3D printing), which uses controlled addition of material. Machining is a major process of the manufacture of many metal products, but it can also be used on other materials such as wood, plastic, ceramic, and composite material, composites. A person who specializes in machining is called a machinist. As a commercial venture, machining is generally performed in a machine shop, which consists of one or more workrooms containing primary machine tools. Although a machine shop can be a standalone operation, many businesses maintain internal machine shops or tool rooms that support their specialized needs. Much modern-day machining uses Numerical control, ...
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Machinist
A machinist is a tradesperson or trained professional who operates machine tools, and has the ability to set up tools such as milling machines, grinders, lathes, and drilling machines. A competent machinist will generally have a strong mechanical aptitude, the ability to correctly use precision measuring instruments and to interpret blueprints, and a working knowledge of the proper parameters required for successfully utilizing the various tools commonly used in machining operations. CNC (computer numerical control) comprises one of the most recent advances in manufacturing, in which a machinist uses specialized software to generate programmatic instructions (most commonly G-code) which are in turn interpreted by the machine to make components for a wide variety of industries. CNC programming is a skilled position which requires knowledge of math, speeds and feeds, machine tooling, work holding, and the different ways various materials react to stress and heat in the machining ...
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Balancing Machine
A balancing machine is a measuring tool used for balancing rotating machine parts such as rotors for electric motors, fans, turbines, disc brakes, disc drives, propellers and pumps. The machine usually consists of two rigid pedestals, with suspension and bearings on top supporting a mounting platform. The unit under test is bolted to the platform and is rotated either with a belt-, air-, or end-drive. As the part is rotated, the vibration in the suspension is detected with sensors and that information is used to determine the amount of unbalance in the part. Along with phase information, the machine can determine how much and where to add or remove weights to balance the part. Hard-bearing vs. soft-bearing There are two main types of balancing machines, hard-bearing and soft-bearing. The difference between them, however, is in the suspension and not the bearings. In a hard-bearing machine, balancing is done at a frequency lower than the resonance frequency of the suspe ...
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Total Indicator Reading
In metrology and the fields that it serves (such as manufacturing, machining, and engineering), total indicator reading (TIR), also known by the newer name full indicator movement (FIM), is the difference between the maximum and minimum measurements (the range), that is, readings of an indicator, on the planar, cylindrical, or contoured surface of a part,{{cite web , url=http://www.engineersedge.com/engineering/Engineering_Terms_Glossary/T/total_indicator_reading_tir_4448.htm , title=Total indicator reading (TIR) , accessdate=2011-03-31 , url-status=dead , archiveurl=https://archive.today/20120729021818/http://www.engineersedge.com/engineering/Engineering_Terms_Glossary/T/total_indicator_reading_tir_4448.htm , archivedate=2012-07-29 showing its amount of deviation from flatness, roundness (circularity), cylindricity, concentricity with other cylindrical features, or similar conditions. The indicator traditionally would be a dial indicator; today dial-type and digital indicators ...
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Computer-aided Manufacturing
Computer-aided manufacturing (CAM) also known as computer-aided modeling or computer-aided machining is the use of software to control machine tools in the manufacturing of work pieces. This is not the only definition for CAM, but it is the most common. It may also refer to the use of a computer to assist in all operations of a manufacturing plant, including planning, Industrial management, management, transportation and storage. Its primary purpose is to create a faster production process and components and tooling with more precise dimensions and material consistency, which in some cases, uses only the required amount of raw material (thus minimizing waste), while simultaneously reducing energy consumption. CAM is now a system used in schools and lower educational purposes. CAM is a subsequent computer-aided process after computer-aided design (CAD) and sometimes computer-aided engineering (CAE), as the model generated in CAD and verified in CAE can be input into CAM software, w ...
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Trial And Error
Trial and error is a fundamental method of problem-solving characterized by repeated, varied attempts which are continued until success, or until the practicer stops trying. According to W.H. Thorpe, the term was devised by C. Lloyd Morgan (1852–1936) after trying out similar phrases "trial and failure" and "trial and practice". Under Morgan's Canon, animal behaviour should be explained in the simplest possible way. Where behavior seems to imply higher mental processes, it might be explained by trial-and-error learning. An example is a skillful way in which his terrier Tony opened the garden gate, easily misunderstood as an insightful act by someone seeing the final behavior. Lloyd Morgan, however, had watched and recorded the series of approximations by which the dog had gradually learned the response, and could demonstrate that no insight was required to explain it. Edward Lee Thorndike was the initiator of the theory of trial and error learning based on the findings h ...
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Knowhow
Procedural knowledge (also known as know-how, knowing-how, and sometimes referred to as practical knowledge, imperative knowledge, or performative knowledge) is the knowledge exercised in the performance of some task. Unlike descriptive knowledge (also known as declarative knowledge, propositional knowledge or "knowing-that"), which involves knowledge of specific facts or propositions (e.g. "I know that snow is white"), procedural knowledge involves one's ability to ''do'' something (e.g. "I know how to change a flat tire"). A person does not need to be able to verbally articulate their procedural knowledge in order for it to count as knowledge, since procedural knowledge requires only knowing how to correctly perform an action or exercise a skill. The term ''procedural knowledge'' has narrower but related technical uses in both cognitive psychology and intellectual property law. Overview Procedural knowledge (i.e., knowledge-how) is different from descriptive knowledge (i.e., k ...
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Robustify
Robustification is a form of optimisation whereby a system is made less sensitive to the effects of random variability, or noise, that is present in that system's input variables and parameters. The process is typically associated with engineering systems, but the process can also be applied to a political policy, a business strategy or any other system that is subject to the effects of random variability. Clarification on definition Robustification as it is defined here is sometimes referred to as parameter design or robust parameter design (RPD) and is often associated with Taguchi methods. Within that context, robustification can include the process of finding the inputs that contribute most to the random variability in the output and controlling them, or tolerance design. At times the terms design for quality or Design for Six Sigma (DFFS) might also be used as synonyms Principles Robustification works by taking advantage of two different principles. Non-linearities C ...
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Time Domain
In mathematics and signal processing, the time domain is a representation of how a signal, function, or data set varies with time. It is used for the analysis of mathematical functions, physical signals or time series of economic or environmental data. In the time domain, the independent variable is time, and the dependent variable is the value of the signal. This contrasts with the frequency domain, where the signal is represented by its constituent frequencies. For continuous-time signals, the value of the signal is defined for all real numbers representing time. For discrete-time signals, the value is known at discrete, often equally-spaced, time intervals. It is commonly visualized using a graph where the x-axis represents time and the y-axis represents the signal's value. An oscilloscope is a common tool used to visualize real-world signals in the time domain. Though most precisely referring to time in physics, the term ''time domain'' may occasionally informally ref ...
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Feedback Loop
Feedback occurs when outputs of a system are routed back as inputs as part of a chain of cause and effect that forms a circuit or loop. The system can then be said to ''feed back'' into itself. The notion of cause-and-effect has to be handled carefully when applied to feedback systems: History Self-regulating mechanisms have existed since antiquity, and the idea of feedback started to enter economic theory in Britain by the 18th century, but it was not at that time recognized as a universal abstraction and so did not have a name. The first ever known artificial feedback device was a float valve, for maintaining water at a constant level, invented in 270 BC in Alexandria, Egypt. This device illustrated the principle of feedback: a low water level opens the valve, the rising water then provides feedback into the system, closing the valve when the required level is reached. This then reoccurs in a circular fashion as the water level fluctuates. Centrifugal governors were u ...
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Frederick Winslow Taylor
Frederick Winslow Taylor (March 20, 1856 – March 21, 1915) was an American mechanical engineer. He was widely known for his methods to improve industrial efficiency. He was one of the first management consulting, management consultants. In 1909, Taylor summed up his efficiency techniques in his book ''The Principles of Scientific Management (monograph), The Principles of Scientific Management'' which, in 2001, Fellows of the Academy of Management voted the most influential management book of the twentieth century. His pioneering work in applying engineering principles to the work done on the factory floor was instrumental in the creation and development of the branch of engineering that is now known as industrial engineering. Taylor made his name, and was most proud of his work, in scientific management; as a result, scientific management is sometimes referred to as ''Taylorism''. However, he made his fortune patenting steel-process improvements. Biography Taylor was born in 18 ...
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Relative Movement
In physics, kinematics studies the geometrical aspects of motion of physical objects independent of forces that set them in motion. Constrained motion such as linked machine parts are also described as kinematics. Kinematics is concerned with systems of specification of objects' positions and velocities and mathematical transformations between such systems. These systems may be rectangular like cartesian, Curvilinear coordinates like polar coordinates or other systems. The object trajectories may be specified with respect to other objects which may themselve be in motion relative to a standard reference. Rotating systems may also be used. Numerous practical problems in kinematics involve constraints, such as mechanical linkages, ropes, or rolling disks. Overview Kinematics is a subfield of physics and mathematics, developed in classical mechanics, that describes the motion of points, bodies (objects), and systems of bodies (groups of objects) without considering the forces ...
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