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Machinability
Machinability is the ease with which a metal can be cut ( machined) permitting the removal of the material with a satisfactory finish at low cost.Degarmo, p. 542. Materials with good machinability (free-machining materials) require little power to cut, can be cut quickly, easily obtain a good finish, and do not cause significant wear on the tooling. Factors that typically improve a material's performance often degrade its machinability, presenting a significant engineering challenge. Machinability can be difficult to predict due to the large number of variables involved in the machining process. Two sets of factors are the condition and physical properties of the work materials. The condition of the work material includes at least eight factors: microstructure, grain size, heat treatment, chemical composition, fabrication, hardness, yield strength, and tensile strength.Schneider, "Machinability." Physical properties are those of the individual material groups, such as the modu ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Tool Wear
In machining, tool wear is the gradual failure of cutting tools due to regular operation. Tools affected include tipped tools, tool bits, and drill bits that are used with machine tools. Types of wear include: * flank wear in which the portion of the tool in contact with the finished part erodes. Can be described using the Tool Life Expectancy equation. * crater wear in which contact with chips erodes the rake face. This is somewhat normal for tool wear, and does not seriously degrade the use of a tool until it becomes serious enough to cause a cutting edge failure. Can be caused by spindle speed that is too low or a feed rate that is too high. In orthogonal cutting this typically occurs where the tool temperature is highest. Crater wear occurs approximately at a height equalling the cutting depth of the material. Crater wear depth () = cutting depth * Notch wear which happens on both the insert rake and flank face along the depth of cut line causing localised damage to it prim ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Lead
Lead () is a chemical element; it has Chemical symbol, symbol Pb (from Latin ) and atomic number 82. It is a Heavy metal (elements), heavy metal that is density, denser than most common materials. Lead is Mohs scale, soft and Ductility, malleable, and also has a relatively low melting point. When freshly cut, lead is a shiny gray with a hint of blue. It tarnishes to a dull gray color when exposed to air. Lead has the highest atomic number of any stable nuclide, stable element and three of its isotopes are endpoints of major nuclear decay chains of heavier elements. Lead is a relatively unreactive post-transition metal. Its weak metallic character is illustrated by its Amphoterism, amphoteric nature; lead and lead oxides react with acids and base (chemistry), bases, and it tends to form covalent bonds. Lead compounds, Compounds of lead are usually found in the +2 oxidation state rather than the +4 state common with lighter members of the carbon group. Exceptions are mostly limited ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Tool Wear
In machining, tool wear is the gradual failure of cutting tools due to regular operation. Tools affected include tipped tools, tool bits, and drill bits that are used with machine tools. Types of wear include: * flank wear in which the portion of the tool in contact with the finished part erodes. Can be described using the Tool Life Expectancy equation. * crater wear in which contact with chips erodes the rake face. This is somewhat normal for tool wear, and does not seriously degrade the use of a tool until it becomes serious enough to cause a cutting edge failure. Can be caused by spindle speed that is too low or a feed rate that is too high. In orthogonal cutting this typically occurs where the tool temperature is highest. Crater wear occurs approximately at a height equalling the cutting depth of the material. Crater wear depth () = cutting depth * Notch wear which happens on both the insert rake and flank face along the depth of cut line causing localised damage to it prim ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Free Machining Steel
Free-machining steel is steel that forms small chips when machined. This increases the material's machinability by breaking the chips into small pieces, thus avoiding entanglement in the machinery. This enables automatic equipment to run without human interaction. Free-machining steel with lead also allows for higher machining rates. Free-machining steel costs 15 to 20% more than standard steel, but increased machining speeds, larger cuts, and longer tool life offset the higher cost.Degarmo, p. 117. The disadvantages of free-machining steel are: ductility is decreased, impact resistance is reduced, copper-based brazing, brazed joints suffer from embrittlement with bismuth free-machining grades, and shrink fits are not as strong.Degarmo, p. 118. Types There are four main types of free-machining steel: ''leaded'', ''resulfurized'', ''rephosphorized'', and ''super''. Super-free-machining steels are alloyed with tellurium, selenium, and bismuth. Mechanics Free-machining steels are c ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Surface Finish
Surface finish, also known as surface texture or surface topography, is the nature of a interface (matter), surface as defined by the three characteristics of lay, surface roughness, and waviness.. It comprises the small, local deviations of a surface from the perfectly Flat space, flat ideal (a true plane (geometry), plane). Surface texture is one of the important factors that control friction and transfer layer formation during sliding. Considerable efforts have been made to study the influence of surface texture on friction and wear during sliding conditions. Surface textures can be isotropy, isotropic or anisotropy, anisotropic. Sometimes, stick-slip friction phenomena can be observed during sliding, depending on surface texture. Each manufacturing process (such as the many kinds of machining) produces a surface texture. The process is usually optimized to ensure that the resulting texture is usable. If necessary, an additional process will be added to modify the initial te ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Heat Treatment
Heat treating (or heat treatment) is a group of industrial, thermal and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are also used in the manufacture of many other materials, such as glass. Heat treatment involves the use of heating or chilling, normally to extreme temperatures, to achieve the desired result such as hardening or softening of a material. Heat treatment techniques include annealing, case hardening, precipitation strengthening, tempering, carburizing, normalizing and quenching. Although the term ''heat treatment'' applies only to processes where the heating and cooling are done for the specific purpose of altering properties intentionally, heating and cooling often occur incidentally during other manufacturing processes such as hot forming or welding. Physical processes Photomicrographs of steel. Top: In annealed (slowly cooled) steel, ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Surface Feet Per Minute
Surface feet per minute (SFPM or SFM) is the combination of a physical quantity (''surface speed'') and an imperial and American customary unit (''feet per minute'' or ''FPM''). It is defined as the number of linear feet that a location on a rotating component travels in one minute. Its most common use is in the measurement of cutting speed (surface speed) in machining. It is a unit of velocity that describes how fast the cutting edge of the cutting tool travels. It correlates directly to the machinability of the workpiece material and the hardness of the cutting tool material. It relates to spindle speed via variables such as cutter diameter (for rotating cutters) or workpiece diameter (for lathe work). SFM is a combination of ''diameter'' and the ''velocity'' ( RPM) of the material measured in feet-per-minute as the spindle of a milling machine Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This ma ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
American Iron And Steel Institute
The American Iron and Steel Institute (AISI) is a trade association of North American steel producers. Including its predecessor organizations, it is one of the oldest trade associations in the United States, dating back to 1855. It assumed its present form in 1908, with Judge Elbert H. Gary, chairman of the United States Steel Corporation, as its first president. Its development was in response to the need for a cooperative agency in the iron and steel industry for collecting and disseminating statistics and information, carrying on investigations, providing a forum for the discussion of problems and generally advancing the interests of the industry. Stainless steel numbering system The AISI maintained a numbering system for wrought stainless steel in which the three digits indicate the various compositions. The 200 and 300 series are generally austenitic stainless steels, whereas the 400 series are either ferritic or martensitic. Some of the grades have a one-letter or two-le ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Sulfur
Sulfur ( American spelling and the preferred IUPAC name) or sulphur ( Commonwealth spelling) is a chemical element; it has symbol S and atomic number 16. It is abundant, multivalent and nonmetallic. Under normal conditions, sulfur atoms form cyclic octatomic molecules with the chemical formula S8. Elemental sulfur is a bright yellow, crystalline solid at room temperature. Sulfur is the tenth most abundant element by mass in the universe and the fifth most common on Earth. Though sometimes found in pure, native form, sulfur on Earth usually occurs as sulfide and sulfate minerals. Being abundant in native form, sulfur was known in ancient times, being mentioned for its uses in ancient India, ancient Greece, China, and ancient Egypt. Historically and in literature sulfur is also called brimstone, which means "burning stone". Almost all elemental sulfur is produced as a byproduct of removing sulfur-containing contaminants from natural gas and petroleum.. Downloahere Th ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Strain Hardening
Work hardening, also known as strain hardening, is the process by which a material's load-bearing capacity (strength) increases during plastic (permanent) deformation. This characteristic is what sets ductile materials apart from brittle materials. Work hardening may be desirable, undesirable, or inconsequential, depending on the application. This strengthening occurs because of dislocation movements and dislocation generation within the crystal structure of the material. Many non-brittle metals with a reasonably high melting point as well as several polymers can be strengthened in this fashion. Alloys not amenable to heat treatment, including low-carbon steel, are often work-hardened. Some materials cannot be work-hardened at low temperatures, such as indium, however others can be strengthened only via work hardening, such as pure copper and aluminum. Undesirable work hardening An example of undesirable work hardening is during machining when early passes of a cutting tool (ma ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Built Up Edge
In machining, specifically cutting operations, a built-up edge (BUE) is an accumulation of material against the rake face that seizes the tool tip, separating it from the chip.The Open University (UK), 2001. T881 Manufacture Materials Design: Block 2: Cutting, page 14. Milton Keynes: The Open University. Formation Because shear is strongest at the initial contact surface with the cutting tool, the first layer of metal impacting and seizing on it work-hardens more than the rest of the volume of metal. As a consequence of this work hardening, this first layer of metal is stronger than the adjacent metal moving away from the workpiece. Effectively, said first layer becomes part of the tool. The process repeats itself and, after some time, a built-up edge (which could be several hundred micrometres thick) forms. The conditions necessary for a noticeable edge to build up are that: * The cutting speed is low.The Open University (UK), 2001. T881 Manufacture Materials Design: ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
