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Ladle (metallurgy)
In metallurgy, a ladle is a vessel used to transport and pour out molten metals. Ladles are often used in foundries and range in size from small hand carried vessels that resemble a kitchen ladle and hold to large steelmill ladles that hold up to . Many non-ferrous foundries also use ceramic crucibles for transporting and pouring molten metal and will also refer to these as ladles. Types The basic term is often prefixed to define the actual purpose of the ladle. The basic ladle design can therefore include many variations that improve the usage of the ladle for specific tasks. For example: * Casting ladle: a ladle used to pour molten metal into moulds to produce the casting. * Transfer ladle: a ladle used to transfer a large amount of molten metal from one process to another. Typically a transfer ladle will be used to transfer molten metal from a primary melting furnace to either a holding furnace or an auto-pour unit. * Treatment ladle: a ladle used for a process to take place ...
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Allegheny Ludlum Foundry Ladle
Allegheny, Alleghany or Allegany may refer to: Places Geologic and geographic features * Allegheny River, in Pennsylvania and New York * Allegheny Mountains, part of the Appalachian Mountain Range in West Virginia, Pennsylvania, Maryland and Virginia **Allegheny Mountain (Pennsylvania), major mountain ridge in the northern part of the Allegheny Mountains **Little Allegheny Mountain, in Pennsylvania and Maryland; see list of mountains of the Alleghenies ** Allegheny Mountain (West Virginia–Virginia), major mountain ridge in the southern part of the Allegheny Mountains ** Back Allegheny Mountain, in West Virginia * Allegheny Plateau, which terminates in the east at the Allegheny Mountains * Allegheny Front, the escarpment delineating the eastern edge of the Allegheny Plateau * Allegheny Formation, a mapped bedrock unit of West Virginia, Maryland and Pennsylvania Counties *Allegany County, Maryland *Allegany County, New York *Alleghany County, North Carolina *Alleghany County, ...
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Blast Furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being "forced" or supplied above atmospheric pressure. In a blast furnace, fuel ( coke), ores, and flux (limestone) are continuously supplied through the top of the furnace, while a hot blast of air (sometimes with oxygen enrichment) is blown into the lower section of the furnace through a series of pipes called tuyeres, so that the chemical reactions take place throughout the furnace as the material falls downward. The end products are usually molten metal and slag phases tapped from the bottom, and waste gases (flue gas) exiting from the top of the furnace. The downward flow of the ore along with the flux in contact with an upflow of hot, carbon monoxide-rich combustion gases is a countercurrent exchange and chemical reaction process. In contrast, air furnaces (such as reverbera ...
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Casting (manufacturing)
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a ''casting'', which is ejected or broken out of the mold to complete the process. Casting materials are usually metals or various ''time setting'' materials that cure after mixing two or more components together; examples are epoxy, concrete, plaster and clay. Casting is most often used for making complex shapes that would be otherwise difficult or uneconomical to make by other methods. Heavy equipment like machine tool beds, ships' propellers, etc. can be cast easily in the required size, rather than fabricating by joining several small pieces. Casting is a 7,000-year-old process. The oldest surviving casting is a copper frog from 3200 BC. History Throughout history, metal casting has been used to make tools, weapons, and religious objects. Metal casting history and de ...
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Perlite
Perlite is an amorphous volcanic glass that has a relatively high water content, typically formed by the hydration of obsidian. It occurs naturally and has the unusual property of greatly expanding when heated sufficiently. It is an industrial mineral, suitable "as ceramic flux to lower the sintering temperature", and a commercial product useful for its low density after processing. Properties Perlite softens when it reaches temperatures of . Water trapped in the structure of the material vaporises and escapes, and this causes the expansion of the material to 7–16 times its original volume. The expanded material is a brilliant white, due to the reflectivity of the trapped bubbles. Unexpanded ("raw") perlite has a bulk density around 1100 kg/m3 (1.1 g/cm3), while typical expanded perlite has a bulk density of about 30–150 kg/m3 (0.03–0.150 g/cm3). Typical analysis *70–75% silicon dioxide: SiO2 *12–15% aluminium oxide: Al2O3 *3–4% sodium oxide: Na2O *3–5 ...
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Ladle Transfer Car
A ladle transfer car is a material handling tool which is used in foundries A foundry is a factory that produces metal castings. Metals are cast into shapes by melting them into a liquid, pouring the metal into a mold, and removing the mold material after the metal has solidified as it cools. The most common metals pr .... The car carries a metal ladle, typically torpedo-shaped (with two pointed ends), from one location to another for processing molten liquid metal. It can also be called a molten steel transporter, a bottle car, or a Tundish transfer car. The ladle is placed on a rail car but can be removed to pour out the molten liquid. References External links Low loader wagon with 16 wheel sets of the type Uaais 823 of the NCS (NUCLEAR CARGO + SERVICE GmbH, Hanau), set as 35 RIV 80 D-NCS 9957 000-6, parked on 08/16/2011 in Siegen-Eintracht. Material-handling equipment {{metalworking-stub ...
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Crucible
A crucible is a ceramic or metal container in which metals or other substances may be melted or subjected to very high temperatures. While crucibles were historically usually made from clay, they can be made from any material that withstands temperatures high enough to melt or otherwise alter its contents. History Typology and chronology The form of the crucible has varied through time, with designs reflecting the process for which they are used, as well as regional variation. The earliest crucible forms derive from the sixth/fifth millennium B.C. in Eastern Europe and Iran. Chalcolithic Crucibles used for copper smelting were generally wide shallow vessels made from clay that lacks refractory properties which is similar to the types of clay used in other ceramics of the time. During the Chalcolithic period, crucibles were heated from the top by using blowpipes.Hauptmann A., 2003, ''Developments in copper Metallurgy During the Fourth and Third Millennia B.C. at Feinan'', Jorda ...
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Alloy
An alloy is a mixture of chemical elements of which at least one is a metal. Unlike chemical compounds with metallic bases, an alloy will retain all the properties of a metal in the resulting material, such as electrical conductivity, ductility, opacity (optics), opacity, and lustre (mineralogy), luster, but may have properties that differ from those of the pure metals, such as increased strength or hardness. In some cases, an alloy may reduce the overall cost of the material while preserving important properties. In other cases, the mixture imparts synergistic properties to the constituent metal elements such as corrosion resistance or mechanical strength. Alloys are defined by a metallic bonding character. The alloy constituents are usually measured by mass percentage for practical applications, and in Atomic ratio, atomic fraction for basic science studies. Alloys are usually classified as substitutional or interstitial alloys, depending on the atomic arrangement that forms the ...
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Brake
A brake is a mechanical device that inhibits motion by absorbing energy from a moving system. It is used for slowing or stopping a moving vehicle, wheel, axle, or to prevent its motion, most often accomplished by means of friction. Background Most brakes commonly use friction between two surfaces pressed together to convert the kinetic energy of the moving object into heat, though other methods of energy conversion may be employed. For example, regenerative braking converts much of the energy to electrical energy, which may be stored for later use. Other methods convert kinetic energy into potential energy in such stored forms as pressurized air or pressurized oil. Eddy current brakes use magnetic fields to convert kinetic energy into electric current in the brake disc, fin, or rail, which is converted into heat. Still other braking methods even transform kinetic energy into different forms, for example by transferring the energy to a rotating flywheel. Brakes are generally ...
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Worm Drive
A worm drive is a gear arrangement in which a worm (which is a gear in the form of a screw) meshes with a worm wheel (which is similar in appearance to a spur gear). The two elements are also called the worm screw and worm gear. The terminology is often confused by imprecise use of the term ''worm gear'' to refer to the worm, the worm wheel, or the worm drive as a unit. The worm drive or "endless screw" was invented by either Archytas of Terentum, Apollonius of Perga, or Archimedes, the last one being the most probable author.Witold Rybczynski, '' One good turn : a natural history of the screwdriver and the screw''. London, 2000. Page 139. The worm drive later appeared in the Indian subcontinent, for use in roller cotton gins, during the Delhi Sultanate in the thirteenth or fourteenth centuries.Irfan Habib''Economic History of Medieval India, 1200–1500'', page 53 Pearson Education Explanation A gearbox designed using a worm and worm wheel is considerably smaller than on ...
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Trunnion
A trunnion (from Old French "''trognon''", trunk) is a cylindrical protrusion used as a mounting or pivoting point. First associated with cannons, they are an important military development. Alternatively, a trunnion is a shaft that positions and supports a tilting plate. This is a misnomer, as in reality it is a cradle for the true trunnion. In mechanical engineering (see the trunnion bearing section below), it is one part of a rotating joint where a shaft (the trunnion) is inserted into (and turns inside) a full or partial cylinder. Medieval history In a cannon, the trunnions are two projections cast just forward of the center of mass of the cannon and fixed to a two-wheeled movable gun carriage. As they allowed the muzzle to be raised and lowered easily, the integral casting of trunnions is seen by military historians as one of the most important advances in early field artillery. With the creation of larger and more powerful siege guns in the early 15th century, a n ...
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Thermal Radiation
Thermal radiation is electromagnetic radiation generated by the thermal motion of particles in matter. Thermal radiation is generated when heat from the movement of charges in the material (electrons and protons in common forms of matter) is converted to electromagnetic radiation. All matter with a temperature greater than absolute zero emits thermal radiation. At room temperature, most of the emission is in the infrared (IR) spectrum. Particle motion results in charge-acceleration or dipole oscillation which produces electromagnetic radiation. Infrared radiation emitted by animals (detectable with an infrared camera) and cosmic microwave background radiation are examples of thermal radiation. If a radiation object meets the physical characteristics of a black body in thermodynamic equilibrium, the radiation is called blackbody radiation. Planck's law describes the spectrum of blackbody radiation, which depends solely on the object's temperature. Wien's displacement law de ...
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Pitcher (container)
In American English, a pitcher is a container with a spout used for storing and pouring liquids. In English-speaking countries outside North America, a jug is any container with a handle and a mouth and spout for liquid – American "pitchers" will be called jugs elsewhere. Generally a pitcher also has a handle, which makes pouring easier. Ewer is an older word for a pitcher or jug of any type, though tending to be used for a vase-shaped pitcher, often decorated, with a base and a flaring spout. The word is now unusual in informal English describing ordinary domestic vessels. A notable ewer is the America's Cup, which is awarded to the winning team of the America's Cup sailing regatta match. In modern British English, the only use of "pitcher" is when beer is sold by the pitcher in bars and restaurants, following the American style. Etymology The word ''pitcher'' comes from the 13th-century Middle English word ''picher'', which means earthen jug. The word ''picher'' is linke ...
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