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Linear Actuator
A linear actuator is an actuator that creates linear motion (i.e., in a straight line), in contrast to the circular motion of a conventional electric motor. Linear actuators are used in machine tools and industrial machinery, in computer peripherals such as disk drives and printers, in valves and Damper (flow), dampers, and in many other places where linear motion is required. Hydraulics, Hydraulic or Pneumatics, pneumatic cylinders inherently produce linear motion. Many other mechanisms are used to generate linear motion from a rotating motor. Types Mechanical actuators Machine, Mechanical linear actuators typically operate by conversion of rotary motion into linear motion. Conversion is commonly made via a few simple types of mechanism: * Screw (simple machine), Screw: leadscrew, screw jack, ball screw and roller screw actuators all operate on the principle of the simple machine known as the screw. By rotating the actuator's nut, the screw shaft moves in a line. * Whe ...
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Linear Actuator Basic
In mathematics, the term ''linear'' is used in two distinct senses for two different properties: * linearity of a '' function'' (or '' mapping''); * linearity of a ''polynomial''. An example of a linear function is the function defined by f(x)=(ax,bx) that maps the real line to a line in the Euclidean plane R2 that passes through the origin. An example of a linear polynomial in the variables X, Y and Z is aX+bY+cZ+d. Linearity of a mapping is closely related to '' proportionality''. Examples in physics include the linear relationship of voltage and current in an electrical conductor (Ohm's law), and the relationship of mass and weight. By contrast, more complicated relationships, such as between velocity and kinetic energy, are ''nonlinear''. Generalized for functions in more than one dimension, linearity means the property of a function of being compatible with addition and scaling, also known as the superposition principle. Linearity of a polynomial means that its degree ...
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Leadscrew
A leadscrew (or lead screw), also known as a power screw or translation screw,Bhandari, p. 202. is a screw used as a linkage in a machine, to translate turning motion into linear motion. Because of the large area of sliding contact between their male and female members, screw threads have larger frictional energy losses compared to other linkages. They are not typically used to carry high power, but more for intermittent use in low power actuator and positioner mechanisms. Leadscrews are commonly used in linear actuators, machine slides (such as in machine tools), vises, presses, and jacks.Shigley, p. 400. Leadscrews are a common component in electric linear actuators. Leadscrews are manufactured in the same way as other thread forms: they may be rolled, cut, or ground. A lead screw is sometimes used with a split nut (also called half nut) which allows the nut to be disengaged from the threads and moved axially, independently of the screw's rotation, when needed (suc ...
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Cam (mechanism)
A cam is a rotating or sliding piece in a linkage (mechanical), mechanical linkage used especially in transforming rotary motion into linear motion. It is often a part of a rotating wheel (e.g. an eccentric wheel) or shaft (e.g. a cylinder with an irregular shape) that strikes a lever at one or more points on its circular path. The cam can be a simple tooth, as is used to deliver pulses of power to a steam hammer, for example, or an Eccentric (mechanism), eccentric disc or other shape that produces a smooth reciprocating (back and forth) motion in the ''Cam follower, follower'', which is a lever making contact with the cam. A cam timer is similar, and these were widely used for electric machine control (an electromechanical timer in a washing machine being a common example) before the advent of inexpensive electronics, microcontrollers, integrated circuits, programmable logic controllers and digital control. Camshaft The cam can be seen as a device that converts rotational mot ...
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Rigid Belt Actuator
A rigid belt actuator, also known as a push-pull belt actuator or zipper belt actuator, is a specialized mechanical linear actuator used in push-pull and lift applications. The actuator is a Belt (mechanical), belt and pinion device that forms a telescoping beam or column member to transmit traction and thrust. Rigid belt actuators can move dynamic loads up to approximately 230 pounds over about 3 feet of travel. Principle of operation Rigid belt actuators can be thought of as rack and pinion devices that use a flexible rack. Rigid belt actuators use two reinforced plastic Belt (mechanical)#Ribbed belt, ribbed belts, that engage with pinions mounted on drive shafts within a housing. The belts have evenly spaced load bearing blocks on the non-ribbed face. As the pinions spin, the belts are rotated 90 degrees through the housing, which interlocks the blocks like a zipper into a rigid linear form. The resulting beam or column is effective at resisting tension and compression (buckli ...
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Rigid Chain Actuator
A rigid chain actuator, known variously as a linear chain actuator, push-pull chain actuator, electric chain actuator or column-forming chain actuator, is a specialized mechanical linear actuator used in window operating, push-pull material handling and lift applications. The actuator is a chain and pinion device that forms an articulated telescoping member to transmit traction and thrust. High-capacity rigid chain lifting columns ( jacks) can move dynamic loads exceeding over more than of travel. Principle of operation Rigid chain actuators function as rack and pinion linear actuators that use articulated racks. Rigid chain actuators use limited-articulation chains, usually resembling a roller chain, that engage with pinions mounted on a drive shaft within a housing. The links of the actuating member, the “rigid chain”, are articulated in a manner that they deflect from a straight line to one side only. As the pinions spin, the links of the chain are rotated 90 degree ...
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Belt Drive
A belt is a loop of flexible material used to link two or more rotating shafts mechanically, most often parallel. Belts may be used as a source of motion, to transmit power efficiently or to track relative movement. Belts are looped over pulleys and may have a twist between the pulleys, and the shafts need not be parallel. In a two pulley system, the belt can either drive the pulleys normally in one direction (the same if on parallel shafts), or the belt may be crossed, so that the direction of the driven shaft is reversed (the opposite direction to the driver if on parallel shafts). The belt drive can also be used to change the speed of rotation, either up or down, by using different sized pulleys. As a source of motion, a conveyor belt is one application where the belt is adapted to carry a load continuously between two points. History The mechanical belt drive, using a pulley machine, was first mentioned in the text of the ''Dictionary of Local Expressions'' by the Han ...
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Chain Drive
Chain drive is a way of transmitting mechanical power from one place to another. It is often used to convey power to the wheels of a vehicle, particularly bicycles and motorcycles. It is also used in a wide variety of machines besides vehicles. Most often, the power is conveyed by a roller chain, known as the drive chain or transmission chain, passing over a sprocket, with the teeth of the gear meshing with the holes in the links of the chain. The gear is turned, and this pulls the chain putting mechanical force into the system. Another type of drive chain is the Morse chain, invented by the Morse Chain Company of Ithaca, New York, United States. This has inverted teeth. Sometimes the power is output by simply rotating the chain, which can be used to lift or drag objects. In other situations, a second gear is placed and the power is recovered by attaching shafts or hubs to this gear. Though drive chains are often simple oval loops, they can also go around corners by placing ...
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Rack And Pinion
rack and pinion is a type of linear actuator that comprises a circular gear (the '' pinion'') engaging a linear gear (the ''rack''). Together, they convert between rotational motion and linear motion: rotating the pinion causes the rack to be driven in a line. Conversely, moving the rack linearly will cause the pinion to rotate. The rack and pinion mechanism is used in rack railways, where the pinion mounted on a locomotive or a railroad car engages a rack usually placed between the rails, and helps to move the train up a steep gradient. It is also used in arbor presses and drill presses, where the pinion is connected to a lever and displaces a vertical rack (the ram). In pipelines and other industrial piping systems, a rack displaced by a linear actuator turns a pinion to open or close a valve. Stairlifts, lock gates, electric gates, and the mechanical steering mechanism of cars are other notable applications. The term "rack and pinion" may be used also when the rac ...
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Winch
A winch is a mechanical device that is used to pull in (wind up) or let out (wind out) or otherwise adjust the tension (physics), tension of a rope or wire rope (also called "cable" or "wire cable"). In its simplest form, it consists of a Bobbin, spool (or drum) attached to a hand crank (mechanism), crank. Traditionally, winches on ships accumulated wire or rope on the drum; those that do not accumulate, and instead pass on the wire/rope (see yacht photo above), are called Capstan_(nautical), capstans. Despite this, sailboat capstans are most often referred to as winches. Winches are the basis of such machines as tow trucks, steam shovels and elevators. More complex designs have gear assemblies and can be powered by electric, hydraulic, pneumatic or internal combustion drives. It might include a solenoid brake and/or a Mechanical brake stretch wrapper, mechanical brake or ratchet (device), ratchet and pawl which prevents it unwinding unless the pawl is retracted. The rope may b ...
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Hoist (device)
A hoist is a device used for lifting or lowering a load by means of a drum or lift-wheel around which rope or chain wraps. It may be manually operated, electrically or pneumatically driven and may use chain, fiber or wire rope as its lifting medium. The most familiar form is an elevator, the car of which is raised and lowered by a hoist mechanism. Most hoists couple to their loads using a lifting hook. Today, there are a few governing bodies for the North American overhead hoist industry which include the Hoist Manufactures Institute, ASME, and the Occupational Safety and Health Administration. HMI is a product counsel of the Material Handling Industry of America consisting of hoist manufacturers promoting safe use of their products. Types The word "hoist" is used to describe many different types of equipment that lift and lower loads. For example, many people use “hoist” to describe an elevator. The information contained here pertains specially to overhead, con ...
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Wheel And Axle
The wheel and axle is a simple machine, consisting of a wheel attached to a smaller axle so that these two parts rotate together, in which a force is transferred from one to the other. The wheel and axle can be viewed as a version of the lever, with a drive force applied tangentially to the perimeter of the wheel, and a load force applied to the axle supported in a bearing, which serves as a fulcrum. History The Halaf culture of 6500–5100 BCE has been credited with the earliest depiction of a wheeled vehicle, but this is doubtful as there is no evidence of Halafians using either wheeled vehicles or even pottery wheels. One of the first applications of the wheel to appear was the potter's wheel, used by prehistoric cultures to fabricate clay pots. The earliest type, known as "tournettes" or "slow wheels", were known in the Middle East by the 5th millennium BCE. One of the earliest examples was discovered at Tepe Pardis, Iran, and dated to 5200–4700 BCE. These wer ...
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Simple Machine
A simple machine is a machine, mechanical device that changes the Direction (geometry) , direction or Magnitude_(mathematics) , magnitude of a force. In general, they can be defined as the simplest Mechanism (engineering) , mechanisms that use mechanical advantage (also called leverage) to multiply force. Usually the term refers to the six classical simple machines that were defined by Renaissance scientists: * Lever * Wheel and axle * Pulley * Inclined plane * Wedge (mechanical device), Wedge * Screw (simple machine), Screw A simple machine uses a single applied force to do Mechanical work, work against a single load force. Ignoring friction losses, the work done on the load is equal to the work done by the applied force. The machine can increase the amount of the output force, at the cost of a proportional decrease in the distance moved by the load. The ratio of the output to the applied force is called the ''mechanical advantage''. Simple machines can be regarded as the eleme ...
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