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Industrial Furnace
An industrial furnace is a device used to provide heat for an industrial process, typically operating at temperatures above 400 degrees Celsius. These furnaces generate heat by combusting fuel with air or oxygen, or through Electricity, electrical energy, and are used across various industries for applications such as chemical reactions, cremation, Oil refinery, oil refining, and Glass melting furnace, glasswork. The residual heat is expelled as flue gas. While the term industrial furnace encompasses a wide range of high-temperature equipment, one specific type is the direct fired heater, also known as a direct fired furnace or process furnace. Direct fired heaters are primarily used in refinery and petrochemical applications to efficiently transfer heat to process fluids by means of combustion. Unlike other industrial furnaces used in metallurgical furnace, metallurgy or batch ovens, direct fired heaters are optimized for precise temperature control and high thermal efficiency ...
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Flue Gas Stack
A flue-gas stack, also known as a smoke stack, chimney stack or simply as a stack, is a type of chimney, a vertical pipe, channel or similar structure through which flue gases are exhausted to the outside air. Flue gases are produced when coal, oil, natural gas, wood or any other fuel is combustion, combusted in an industrial furnace, a power station, power plant's steam-generating boiler, or other large combustion device. Flue gases can also be produced from chemical or physical processes that do not involve combustion, such as Natural-gas processing, natural gas processing. Flue gas from combustion is usually composed of carbon dioxide (CO2) and water vapor, as well as nitrogen and excess oxygen remaining from the intake combustion air. It also contains a small percentage of pollutants such as Atmospheric particulate matter, particulate matter, carbon monoxide, nitrogen oxides and sulfur oxides. The flue gas stacks are often quite tall, up to , to increase the stack effect and di ...
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Tile
Tiles are usually thin, square or rectangular coverings manufactured from hard-wearing material such as ceramic, Rock (geology), stone, metal, baked clay, or even glass. They are generally fixed in place in an array to cover roofs, floors, walls, edges, or other objects such as tabletops. Alternatively, tile can sometimes refer to similar units made from lightweight materials such as perlite, wood, and mineral wool, typically used for wall and ceiling applications. In another sense, a tile is a construction tile or similar object, such as rectangular counters used in playing games (see tile-based game). The word is derived from the French Language, French word ''tuile'', which is, in turn, from the Latin Language, Latin word ''tegula'', meaning a roof tile composed of fired clay. Tiles are often used to form wall and floor coverings, and can range from simple square tiles to complex or mosaics. Tiles are most often made of pottery, ceramic, typically Ceramic glaze, glazed for ...
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Locomotives
A locomotive is a rail vehicle that provides the motive power for a train. Traditionally, locomotives pulled trains from the front. However, push–pull operation has become common, and in the pursuit for longer and heavier freight trains, companies are increasingly using distributed power: single or multiple locomotives placed at the front and rear and at intermediate points throughout the train under the control of the leading locomotive. Etymology The word ''locomotive'' originates from the Latin 'from a place', ablative of 'place', and the Medieval Latin 'causing motion', and is a shortened form of the term ''locomotive engine'', which was first used in 1814 to distinguish between self-propelled and stationary steam engines. Classifications Prior to locomotives, the motive force for railways had been generated by various lower-technology methods such as human power, horse power, gravity or stationary engines that drove cable systems. Few such systems are sti ...
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Furnace Burner Labeled
Furnace may refer to: Appliances Buildings * Furnace (central heating): a furnace, or a heater or boiler, used to generate heat for buildings * Boiler, used to heat water; also called a furnace in American English when used for heating and hot water in a building * Jetstream furnace or Tempest boiler, a design of wood-fired water heater Industry * Industrial furnace, a device used in industrial applications ** Glass melting furnace ** Muffle furnace or retort furnace ** Solar furnace ** Vacuum furnace * Metallurgical furnace, a device used to heat metal and metal ore ** Basic oxygen furnace ** Bessemer converter ** Blast furnace ** Bloomery ** Electric arc furnace ** Induction furnace ** Open hearth furnace ** Puddling furnace ** Reverberatory furnace Places United Kingdom * Furnace, Argyll, Scotland, a village * Furnace, Carmarthenshire, Wales, a village * Furnace, Ceredigion, Wales, a village United States * Furnace, California, a former settlement * Furnace, Indiana, a smal ...
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Heat Transfer
Heat transfer is a discipline of thermal engineering that concerns the generation, use, conversion, and exchange of thermal energy (heat) between physical systems. Heat transfer is classified into various mechanisms, such as thermal conduction, Convection (heat transfer), thermal convection, thermal radiation, and transfer of energy by phase changes. Engineers also consider the transfer of mass of differing chemical species (mass transfer in the form of advection), either cold or hot, to achieve heat transfer. While these mechanisms have distinct characteristics, they often occur simultaneously in the same system. Heat conduction, also called diffusion, is the direct microscopic exchanges of kinetic energy of particles (such as molecules) or quasiparticles (such as lattice waves) through the boundary between two systems. When an object is at a different temperature from another body or its surroundings, heat flows so that the body and the surroundings reach the same temperature, ...
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Carbon Steel
Carbon steel is a steel with carbon content from about 0.05 up to 2.1 percent by weight. The definition of carbon steel from the American Iron and Steel Institute (AISI) states: * no minimum content is specified or required for chromium, cobalt, molybdenum, nickel, niobium, titanium, tungsten, vanadium, zirconium, or any other element to be added to obtain a desired alloying effect; * the specified minimum for copper does not exceed 0.40%; * or the specified maximum for any of the following elements does not exceed: manganese 1.65%; silicon 0.60%; and copper 0.60%. As the carbon content percentage rises, steel has the ability to become harder and stronger through heat treating; however, it becomes less ductile. Regardless of the heat treatment, a higher carbon content reduces weldability. In carbon steels, the higher carbon content lowers the melting point. The term may be used to reference steel that is not stainless steel; in this use carbon steel may include alloy st ...
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Corrosion
Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engineering is the field dedicated to controlling and preventing corrosion. In the most common use of the word, this means electrochemical oxidation of metal in reaction with an oxidant such as oxygen, hydrogen, or hydroxide. Rusting, the formation of red-orange iron oxides, is a well-known example of electrochemical corrosion. This type of corrosion typically produces oxides or salts of the original metal and results in a distinctive coloration. Corrosion can also occur in materials other than metals, such as ceramics or polymers, although in this context, the term "degradation" is more common. Corrosion degrades the useful properties of materials and structures including mechanical strength, appearance, and permeability to liquids and ga ...
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Thermal Insulation
Thermal insulation is the reduction of heat transfer (i.e., the transfer of thermal energy between objects of differing temperature) between objects in thermal contact or in range of radiative influence. Thermal insulation can be achieved with specially engineered methods or processes, as well as with suitable object shapes and materials. Heat flow is an inevitable consequence of contact between objects of different temperature. Thermal insulation provides a region of insulation in which thermal conduction is reduced, creating a thermal break or thermal barrier, or thermal radiation is reflected rather than absorbed by the lower-temperature body. The insulating capability of a material is measured as the inverse of thermal conductivity, thermal conductivity (k). Low thermal conductivity is equivalent to high insulating capability (R-value (insulation), resistance value). In thermal engineering, other important properties of insulating materials are product density, density (ρ) ...
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Refractory
In materials science, a refractory (or refractory material) is a material that is resistant to decomposition by heat or chemical attack and that retains its strength and rigidity at high temperatures. They are inorganic, non-metallic compounds that may be porous or non-porous, and their crystallinity varies widely: they may be crystalline, polycrystalline, amorphous, or composite. They are typically composed of oxides, carbides or nitrides of the following elements: silicon, aluminium, magnesium, calcium, boron, chromium and zirconium. Many refractories are ceramics, but some such as graphite are not, and some ceramics such as clay pottery are not considered refractory. Refractories are distinguished from the '' refractory metals'', which are elemental metals and their alloys that have high melting temperatures. Refractories are defined by ASTM C71 as "non-metallic materials having those chemical and physical properties that make them applicable for structures, o ...
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Thermal Radiation
Thermal radiation is electromagnetic radiation emitted by the thermal motion of particles in matter. All matter with a temperature greater than absolute zero emits thermal radiation. The emission of energy arises from a combination of electronic, molecular, and lattice oscillations in a material. Kinetic energy is converted to electromagnetism due to charge-acceleration or dipole oscillation. At room temperature, most of the emission is in the infrared (IR) spectrum, though above around 525 °C (977 °F) enough of it becomes visible for the matter to visibly glow. This visible glow is called incandescence. Thermal radiation is one of the fundamental mechanisms of heat transfer, along with conduction and convection. The primary method by which the Sun transfers heat to the Earth is thermal radiation. This energy is partially absorbed and scattered in the atmosphere, the latter process being the reason why the sky is visibly blue. Much of the Sun's radiation tra ...
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