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Distributor
A distributor is an electric and mechanical device used in the ignition system of older spark-ignition engines. The distributor's main function is to route electricity from the ignition coil to each spark plug at the correct time. Design A distributor consists of a rotating arm ('rotor') that is attached to the top of a rotating 'distributor shaft'. The rotor constantly receives high-voltage electricity from an ignition coil via brushes at the centre of the rotor. As the rotor spins, its tip passes close to (but does not touch) the output contacts for each cylinder. As the electrified tip passes each output contact, the high-voltage electricity is able to 'jump' across the small gap. This burst of electricity then travels to the spark plug (via high tension leads), where it ignites the air-fuel mixture in the combustion chamber. On most overhead valve engines, the distributor shaft is driven by a gear on the camshaft, often shared with the oil pump; on most overh ...
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Ignition Timing
In a spark ignition internal combustion engine, ignition timing is the timing, relative to the current piston position and crankshaft angle, of the release of a spark in the combustion chamber near the end of the compression stroke. The need for advancing (or retarding) the timing of the spark is because fuel does not completely burn the instant the spark fires. The combustion gases take a period of time to expand and the angular or rotational speed of the engine can lengthen or shorten the time frame in which the burning and expansion should occur. In a vast majority of cases, the angle will be described as a certain angle advanced ''before top dead center'' (BTDC). Advancing the spark BTDC means that the spark is energized prior to the point where the combustion chamber reaches its minimum size, since the purpose of the power stroke in the engine is to force the combustion chamber to expand. Sparks occurring after top dead center (ATDC) are usually counter-productive (pro ...
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High Tension Leads
Spark plug wires (also called high tension leads) are electrical cables used by older internal combustion engines to transmit high-voltage electricity from the distributor to the spark plugs . ''Tension'' in this instance is a synonym for voltage. High tension may also be referred to as HT. Many modern engines use coil-on-plug ignition, a design that does not use spark plug wires. Design Spark plug wires have an outer insulation several times thicker than the conductor, made of a very flexible and heat-resistant material such as silicone or EPDM rubber. The thick insulation prevents arcing from the cable to an earthed engine component. A rubber "boot" covers each terminal. Dielectric grease can be used to improve insulation; a small amount can be applied in the inside of the rubber boot at each end of each wire to help seal out moisture. Printing on spark plug wires may include a brand name, insulation thickness (in millimeters), insulation material type, cylinder number, and ...
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Ignition Coil
An ignition coil is used in the ignition system of a spark-ignition engine to transform the battery voltage to the much higher voltages required to operate the spark plug(s). The spark plugs then use this burst of high-voltage electricity to ignite the air-fuel mixture. The ignition coil is constructed of two sets of coils wound around an iron core. Older engines often use a single ignition coil which has its output directed to each cylinder by a distributor, a design which is still used by various small engines (such as lawnmower engines). Modern car engines often use a distributor-less system (such as ''coil-on-plug''), whereby every cylinder has its own ignition coil. Diesel engines use compression ignition and therefore do not have ignition coils. Design An ignition coil consists of an iron core surrounded by two coils (''windings'') made from copper wire. The primary winding has relatively few turns of heavy wire, while the secondary winding consists of thousands o ...
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High Tension Leads
Spark plug wires (also called high tension leads) are electrical cables used by older internal combustion engines to transmit high-voltage electricity from the distributor to the spark plugs . ''Tension'' in this instance is a synonym for voltage. High tension may also be referred to as HT. Many modern engines use coil-on-plug ignition, a design that does not use spark plug wires. Design Spark plug wires have an outer insulation several times thicker than the conductor, made of a very flexible and heat-resistant material such as silicone or EPDM rubber. The thick insulation prevents arcing from the cable to an earthed engine component. A rubber "boot" covers each terminal. Dielectric grease can be used to improve insulation; a small amount can be applied in the inside of the rubber boot at each end of each wire to help seal out moisture. Printing on spark plug wires may include a brand name, insulation thickness (in millimeters), insulation material type, cylinder number, and ...
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Delco Ignition System
The Delco ignition system, also known as the Kettering ignition system, points and condenser ignition or breaker point ignition, is a type of inductive discharge ignition system invented by Charles F. Kettering. It was first sold commercially on the 1912 Cadillac and was manufactured by Delco. Over time, it was used extensively by all automobile and truck manufacturers on spark ignition, i.e., gasoline engines. Today it is still widely used in coil-on-plug, coil-near-plug and in coil packs in distributorless ignitions. An alternative system used in automobiles is capacitor discharge ignition, primarily found now as aftermarket upgrade systems. Electronic ignition was a common term for Kettering inductive ignition with the points (mechanical switch) replaced with an electronic switch such as a transistor. Operation Power source On initial starting, a storage battery is connected through the ignition switch (called "Contactor" in the figure above). Once the engine is runni ...
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Ignition System
Ignition systems are used by heat engines to initiate combustion by igniting the fuel-air mixture. In a spark ignition versions of the internal combustion engine (such as petrol engines), the ignition system creates a spark to ignite the fuel-air mixture just before each ''combustion'' stroke. Gas turbine engines and rocket engines normally use an ignition system only during start-up. Diesel engines use ''compression ignition'' to ignite the fuel-air mixture using the heat of compression and therefore do not use an ignition system. They usually have glowplugs that preheat the combustion chamber to aid starting in cold weather. Early cars used ignition magneto and trembler coil systems, which were superseded by Distributor-based systems (first used in 1912). Electronic ignition systems (first used in 1968) became common towards the end of the 20th century, with coil-on-plug versions of these systems becoming widespread since the 1990s. Magneto and mechanical systems Ig ...
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Electronic Ignition
Ignition systems are used by heat engines to initiate combustion by igniting the fuel-air mixture. In a spark ignition versions of the internal combustion engine (such as petrol engines), the ignition system creates a spark to ignite the fuel-air mixture just before each ''combustion'' stroke. Gas turbine engines and rocket engines normally use an ignition system only during start-up. Diesel engines use ''compression ignition'' to ignite the fuel-air mixture using the heat of compression and therefore do not use an ignition system. They usually have glowplugs that preheat the combustion chamber to aid starting in cold weather. Early cars used ignition magneto and trembler coil systems, which were superseded by Distributor-based systems (first used in 1912). Electronic ignition systems (first used in 1968) became common towards the end of the 20th century, with coil-on-plug versions of these systems becoming widespread since the 1990s. Magneto and mechanical systems Ignit ...
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Hall Effect Sensor
A Hall effect sensor (also known as a Hall sensor or Hall probe) is any sensor incorporating one or more Hall elements, each of which produces a voltage proportional to one axial component of the Magnetic field#The B-field, magnetic field vector using the Hall effect (named for physicist Edwin Hall). Hall sensors are used for proximity sensing, positioning (navigation), positioning, Speed limit enforcement, speed detection, and current sensing applications and are common in industrial and consumer applications. Hundreds of millions of Hall sensor integrated circuits (ICs) are sold each year by about 50 manufacturers, with the global market around a billion United States dollar, dollars. Principles In a Hall sensor, a fixed DC current, DC bias current is applied along one axis across a thin strip of metal called the Hall element transducer. Sensing electrodes on opposite sides of the Hall element along ''another'' axis measure the difference in electric potential (voltage) ac ...
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Oil Pump (internal Combustion Engine)
The oil pump is an internal combustion engine part that circulates engine oil under pressure to the rotating bearings, the sliding pistons and the camshaft of the engine. This lubricates the bearings, allows the use of higher-capacity fluid bearings, and also assists in cooling the engine. As well as its primary purpose for lubrication, pressurized oil is increasingly used as a hydraulic fluid to power small actuators. One of the first notable uses in this way was for hydraulic tappets in camshaft and valve actuation. Increasingly common recent uses may include the tensioner for a timing belt or variators for variable valve timing systems. Pumps The type of pump used varies. Gear pumps trochoid pumps and vane pumps are all commonly used. Plunger pumps have been used in the past, but these are now only used rarely, for small engines. To avoid the need for priming, the pump is always mounted low-down, either submerged or around the level of the oil in the sump. A short pi ...
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Contact Breaker
A contact breaker (or "points") is a type of electrical switch, found in the ignition systems of spark-ignition internal combustion engines. The switch is automatically operated by a cam driven by the engine. The timing of operation of the switch is set so that a spark is produced at the right time to ignite the compressed air/fuel mixture in the cylinder of the engine. A mechanism may be provided to slightly adjust timing to allow for varying load on the engine. Since these contacts operate frequently, they are subject to wear, causing erratic ignition of the engine. More recent engines use electronic means to trigger the spark, which eliminated contact wear and allows computer control of ignition timing. Purpose The purpose of the contact breaker is to interrupt the current flowing in the primary winding of the ignition coil. When the current stops flowing, the resulting collapse of the magnetic field in the primary winding induces a high voltage in the secondary winding. Thi ...
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Spark Plug
A spark plug (sometimes, in British English, a sparking plug, and, colloquially, a plug) is a device for delivering electric current from an ignition system to the combustion chamber of a spark-ignition engine to ignite the compressed fuel/air mixture by an electric spark, while containing combustion pressure within the engine. A spark plug has a metal threaded shell, electrically isolated from a central electrode by a ceramic insulator. The central electrode, which may contain a resistor, is connected by a heavily insulated wire to the output terminal of an ignition coil or magneto. The spark plug's metal shell is screwed into the engine's cylinder head and thus electrically grounded. The central electrode protrudes through the porcelain insulator into the combustion chamber, forming one or more spark gaps between the inner end of the central electrode and usually one or more protuberances or structures attached to the inner end of the threaded shell and designated the ''si ...
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