Rolls-Royce Welland
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The Rolls-Royce RB.23 Welland was
Britain Britain most often refers to: * The United Kingdom, a sovereign state in Europe comprising the island of Great Britain, the north-eastern part of the island of Ireland and many smaller islands * Great Britain, the largest island in the United King ...
's first production
jet engine A jet engine is a type of reaction engine discharging a fast-moving jet (fluid), jet of heated gas (usually air) that generates thrust by jet propulsion. While this broad definition can include Rocket engine, rocket, Pump-jet, water jet, and ...
.Janes 1989, p.268. It entered production in 1943 for the
Gloster Meteor The Gloster Meteor was the first British jet fighter and the Allies of World War II, Allies' only jet aircraft to engage in combat operations during the Second World War. The Meteor's development was heavily reliant on its ground-breaking turb ...
. The name Welland is taken from the
River Welland The River Welland is a lowland river in the east of England, some long. It drains part of the Midlands eastwards to The Wash. The river rises in the Hothorpe Hills, at Sibbertoft in Northamptonshire, then flows generally northeast to Mark ...
, in keeping with the Rolls-Royce policy of naming early jet engines after rivers based on the idea of continuous flow, air through the engine and water in a river. The engine was originally developed by
Frank Whittle Air Commodore Sir Frank Whittle, (1 June 1907 – 8 August 1996) was an English engineer, inventor and Royal Air Force (RAF) air officer. He is credited with inventing the turbojet engine. A patent was submitted by Maxime Guillaume in 1921 fo ...
's team at Power Jets and known as the W.2, Whittle's second design and the first intended for eventual production. Power Jets was working with
Rover Rover may refer to: People * Constance Rover (1910–2005), English historian * Jolanda de Rover (born 1963), Dutch swimmer * Rover Thomas (c. 1920–1998), Indigenous Australian artist Places * Rover, Arkansas, US * Rover, Missouri, US * ...
who referred to it as the W.2B/23. The relationship between the companies was strained due to Rover's inability to deliver working parts, and broke when Whittle learned that a team of Rover engineers led by Adrian Lombard and John Herriot had designed their own version, the W.2B/26. Fed up with Whittle, Rover handed the project to
Rolls-Royce Rolls-Royce (always hyphenated) may refer to: * Rolls-Royce Limited, a British manufacturer of cars and later aero engines, founded in 1906, now defunct Automobiles * Rolls-Royce Motor Cars, the current car manufacturing company incorporated in ...
, where
Stanley Hooker Sir Stanley George Hooker, CBE, FRS, DPhil, BSc, FRAeS, MIMechE, FAAAS, (30 September 1907 – 24 May 1984) was a mathematician and jet engine engineer. He was employed first at Rolls-Royce where he worked on the earliest designs such as ...
joined the team from Rolls'
supercharger In an internal combustion engine, a supercharger compresses the intake gas, forcing more air into the engine in order to produce more power for a given displacement. The current categorisation is that a supercharger is a form of forced indu ...
division. Hooker's experience in the design of centrifugal superchargers, along with improved metals and combustion systems, put the engine back on track and it soon entered production. The Welland was used only for a short time. Hooker continued development of the W.2B/26, which featured an improved layout. This soon entered production as the Rolls-Royce Derwent with higher thrust ratings, and Welland-equipped Meteors were either re-engined or retired.


Design and development

The W.2 was a larger version of Whittle's original design, the Whittle Supercharger Type W.1, or W.1, which flew in 1941 in the Gloster E. 28/39 experimental testbed aircraft. The
centrifugal compressor Centrifugal compressors, sometimes called impeller compressors or radial compressors, are a sub-class of dynamic axisymmetric work-absorbing turbomachinery. They achieve pressure rise by adding energy to the continuous flow of fluid through t ...
used a double-sided ''impeller''. Both engines used Whittle's "reverse flow" design, in which the combustion chambers were placed around the
turbine A turbine ( or ) (from the Greek , ''tyrbē'', or Latin ''turbo'', meaning vortex) is a rotary mechanical device that extracts energy from a fluid flow and converts it into useful work. The work produced by a turbine can be used for generating ...
to produce a shorter engine. This required the heated air to flow forward before reversing its direction to pass through the single-stage axial-flow turbine. For the W.2, the impeller was in diameter and there were ten combustion chambers. The front face of the turbine disc was cooled with air drawn in by an auxiliary fan. The engine weighed about .


Problems and first flight test

The first examples produced by Rover had serious problems with surging and turbine blade failures.
Maurice Wilks Maurice Fernand Cary Wilks (19 August 19048 September 1963) was a British automotive and aeronautical engineer, and by the time of his death in 1963, was the chairman of the Rover Company, a British car manufacturer. He was the founder of the ...
eliminated the surging by adding a 20-vane diffuser to the compressor. J.P. Herriot of the Air Inspection Department (A.I.D.) was sent to Rover to provide improved turbine materials, and the engine passed a 25-hour test at in November 1942. Meanwhile, the prototype Gloster F.9/40, soon to be known as the Meteor, was ready for flight, although the engines were not. Taxi tests were started by test pilot Gerry Sayer while waiting for flight-quality engines. The first flight-test of the engine took place on 9 August 1942, fitted in the tail of a
Vickers Wellington The Vickers Wellington was a British twin-engined, long-range medium bomber. It was designed during the mid-1930s at Brooklands in Weybridge, Surrey. Led by Vickers-Armstrongs' chief designer Rex Pierson; a key feature of the aircraft is its ...
bomber.Janes 1989, p.268.


Rover/Rolls-Royce Deal

Whittle was constantly frustrated by Rover. He thought that there was an inability to deliver production-quality parts, and became increasingly vocal with his complaints. Whittle accused Rover of "tampering" with the design of the engine in order to avoid patent fees and enable Rover to claim the design as their own, whilst Rover's development work was proceeding at a slow pace. Rover was losing interest in the project after the delays and constant harassment from Whittle. Earlier, in 1940,
Stanley Hooker Sir Stanley George Hooker, CBE, FRS, DPhil, BSc, FRAeS, MIMechE, FAAAS, (30 September 1907 – 24 May 1984) was a mathematician and jet engine engineer. He was employed first at Rolls-Royce where he worked on the earliest designs such as ...
of
Rolls-Royce Rolls-Royce (always hyphenated) may refer to: * Rolls-Royce Limited, a British manufacturer of cars and later aero engines, founded in 1906, now defunct Automobiles * Rolls-Royce Motor Cars, the current car manufacturing company incorporated in ...
had met Whittle, and later introduced him to Ernest Hives. Rolls-Royce had a fully developed
supercharger In an internal combustion engine, a supercharger compresses the intake gas, forcing more air into the engine in order to produce more power for a given displacement. The current categorisation is that a supercharger is a form of forced indu ...
division, which Hooker directed, and which was naturally suited to jet engine work. Hives agreed to supply key parts to help the project along. Eventually, in early 1943, Spencer Wilks of Rover met Hives and Hooker for a dinner at the Swan & Royal Hotel,
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. By mutual agreement between the Minister of Aircraft Production and the Boards of Rover and Rolls-Royce, the Rover jet factory at
Barnoldswick Barnoldswick (pronounced ) is a market town and civil parish in the Borough of Pendle, Lancashire, England. It is within the boundaries of the historic West Riding of Yorkshire, Barnoldswick and the surrounding areas of West Craven have be ...
was exchanged for the Rolls-Royce Meteor tank engine factory in Nottingham. A handshake sealed the deal. Rover handed over a total of 32 W.2B/23 engines to Rolls-Royce as well as four "straight-through" W.2B/26 engines, developed by Rover's Adrian Lombard. The W.2B/23 became the RB.23 Welland and the W.2B/26 became the RB.26 Derwent. Adrian Lombard moved with the engines from Rover to Rolls-Royce. Stanley Hooker helped in the task of ironing out the remaining problems, and things soon improved. A flight-quality /23 was fitted to a Gloster G.40, an updated version of the E.28 that had flown the W.1, and was flown by
John Grierson John Grierson (26 April 1898 – 19 February 1972) was a pioneering Scottish documentary maker, often considered the father of British and Canadian documentary film. In 1926, Grierson coined the term "documentary" in a review of Robert J. Fl ...
on 1 March 1943. Starting in April, the ratings had been improved to thrust, and achieved on 7 May 1943. The prototype F.9/40 was finally fitted with engines and was flown by Michael Daunt on 24 July 1943.


Meteor testing

Two Wellands were installed in the first production Meteor Mk.1,Janes 1989, p.268.
Serial number A serial number is a unique identifier assigned incrementally or sequentially to an item, to ''uniquely'' identify it. Serial numbers need not be strictly numerical. They may contain letters and other typographical symbols, or may consist enti ...
''EE210/G'', (the "/G" signifying "Guard", meaning that the aircraft was to have an armed guard at all times while on the ground). It was test flown by Daunt on 12 January 1944. This Meteor was then sent to the US in exchange for a
General Electric J31 The General Electric J31 was the first jet engine to be mass-produced in the United States. Design and development After a visit to England mid-1941, General Henry H. Arnold was so impressed by flight demonstrations of the Gloster E.28/39 je ...
(Power Jets W.1) powered
Bell XP-59A Airacomet The Bell P-59 Airacomet was a single-seat, twin jet-engine fighter aircraft that was designed and built by Bell Aircraft during World War II, the first produced in the United States. As the British were further along in jet engine develop ...
, ''RG362/G''. The Meteor was first flown at
Muroc Army Airfield Edwards Air Force Base (AFB) is a United States Air Force installation in California. Most of the base sits in Kern County, but its eastern end is in San Bernardino County and a southern arm is in Los Angeles County. The hub of the base is Ed ...
by John Grierson on 15 April. Several test flights followed, and by December it had been shipped back to the UK. Reheat development had started at the
National Gas Turbine Establishment The National Gas Turbine Establishment (NGTE Pyestock) in Farnborough, part of the Royal Aircraft Establishment (RAE), was the prime site in the UK for design and development of gas turbine and jet engines. It was created by merging the design t ...
(NGTE) in 1943. When the V-1 attacks started on London in 1944 flight tests were done using a Welland engine in a Meteor I. The attacks finished before the reheat could be used in action.


In service

Production of the Meteor continued, with ''EF211'' to ''229'' and ''230'' through ''244'' entering service No. 616 Squadron RAF in May 1944. The Wellands were rated at , with 180 hours between overhauls. The Jumo 004B, which entering service only a few weeks earlier, was rated at , but required overhaul after 10–20 hours. Flying from
RAF Manston Royal Air Force Manston or more simply RAF Manston is a former Royal Air Force station located in the north-east of Kent, at on the Isle of Thanet from 1916 until 1996. The site was split between a commercial airport Kent International Airpo ...
near the English Channel, 616 Squadron first saw action against the
V-1 flying bomb The V-1 flying bomb (german: Vergeltungswaffe 1 "Vengeance Weapon 1") was an early cruise missile. Its official Reich Aviation Ministry () designation was Fi 103. It was also known to the Allies as the buzz bomb or doodlebug and in Germany ...
s en route to London on 27 July 1944.


Production

From October 1943 a total of 167 Wellands were dispatched from the Rolls-Royce facility at Barnoldswick. By this point, Adrian Lombard's straight-through design, which became the Rolls-Royce Derwent, had proved more reliable and produced more thrust, and production of the Welland ended.


Specifications (Welland)


See also

*
List of aircraft engines This is an alphabetical list of aircraft engines by manufacturer. 0–9 2si *2si 215 *2si 230 * 2si 430 *2si 460 *2si 500 * 2si 540 * 2si 690 3W ''Source: RMV'' *3W 106iB2 *3W-110 *3W-112 *3W-170 *3W-210 *3W-220 A Abadal (Fra ...


References


Notes


Bibliography

* ''Jane's Fighting Aircraft of World War II''. London. Studio Editions Ltd, 1989. * *


External links


The Welland at enginehistory.org
{{RRaeroengines Welland 1940s turbojet engines Centrifugal-flow turbojet engines