Silk City Express

Silk is a natural protein fiber, some forms of which can be woven into textiles. The protein fiber of silk is composed mainly of fibroin and is produced by certain insect larvae to form cocoons. The best-known silk is obtained from the cocoons of the larvae of the mulberry silkworm '' Bombyx mori'' reared in captivity ( sericulture). The shimmering appearance of silk is due to the triangular prism-like structure of the silk fibre, which allows silk cloth to refract incoming light at different angles, thus producing different colors.

Silk is produced by several insects; but, generally, only the silk of moth caterpillars has been used for textile manufacturing. There has been some research into other types of silk, which differ at the molecular level. Silk is mainly produced by the larvae of insects undergoing complete metamorphosis, but some insects, such as webspinners and raspy crickets, produce silk throughout their lives. Silk production also occurs in hymenoptera (bees, wasps, and ants), silverfish, mayflies, thrips, leafhoppers, beetles, lacewings, fleas, flies, and midges. Other types of arthropods produce silk, most notably various arachnids, such as spiders.

Etymology

The word silk comes from ang, sioloc, from grc, σηρικός, translit=sērikós, "silken", ultimately from the Chinese word "sī" and other Asian sources—compare Mandarin "silk", Manchurian , Mongolian .

History

The production of silk originated in China in the Neolithic period, although it would eventually reach other places of the world ( culture, 4th millennium BC). Silk production remained confined to China until the Silk Road opened at some point during the latter part of the 1st millennium BC, though China maintained its virtual monopoly over silk production for another thousand years.

Wild silk

Several kinds of wild silk, produced by caterpillars other than the mulberry silkworm, have been known and spun in China, South Asia, and Europe since ancient times, e.g. the production of Eri silk in Assam, India. However, the scale of production was always far smaller than for cultivated silks. There are several reasons for this: first, they differ from the domesticated varieties in colour and texture and are therefore less uniform; second, cocoons gathered in the wild have usually had the pupa emerge from them before being discovered so the silk thread that makes up the cocoon has been torn into shorter lengths; and third, many wild cocoons are covered in a mineral layer that prevents attempts to reel from them long strands of silk. Thus, the only way to obtain silk suitable for spinning into textiles in areas where commercial silks are not cultivated was by tedious and labor-intensive carding.

Some natural silk structures have been used without being unwound or spun. Spider webs were used as a wound dressing in ancient Greece and Rome, and as a base for painting from the 16th century. Caterpillar nests were pasted together to make a fabric in the Aztec Empire.

Commercial silks originate from reared silkworm pupae, which are bred to produce a white-colored silk thread with no mineral on the surface. The pupae are killed by either dipping them in boiling water before the adult moths emerge or by piercing them with a needle. These factors all contribute to the ability of the whole cocoon to be unravelled as one continuous thread, permitting a much stronger cloth to be woven from the silk.
Wild silks also tend to be more difficult to dye than silk from the cultivated silkworm. A technique known as demineralizing allows the mineral layer around the cocoon of wild silk moths to be removed, leaving only variability in color as a barrier to creating a commercial silk industry based on wild silks in the parts of the world where wild silk moths thrive, such as in Africa and South America.

China

Silk use in fabric was first developed in ancient China. The earliest evidence for silk is the presence of the silk protein fibroin in soil samples from two tombs at the neolithic site Jiahu in Henan, which date back about 8,500 years. The earliest surviving example of silk fabric dates from about 3630 BC, and was used as the wrapping for the body of a child at a Yangshao culture site in Qingtaicun near Xingyang, Henan.

Legend gives credit for developing silk to a Chinese empress, Leizu (Hsi-Ling-Shih, Lei-Tzu). Silks were originally reserved for the Emperors of China for their own use and gifts to others, but spread gradually through Chinese culture and trade both geographically and socially, and then to many regions of Asia. Because of its texture and lustre, silk rapidly became a popular luxury fabric in the many areas accessible to Chinese merchants. Silk was in great demand, and became a staple of pre- industrial international trade. Silk was also used as a surface for writing, especially during the Warring States period (475-221 BCE). The fabric was light, it survived the damp climate of the Yangtze region, absorbed ink well, and provided a white background for the text. In July 2007, archaeologists discovered intricately woven and dyed silk textiles in a tomb in Jiangxi province, dated to the Eastern Zhou dynasty roughly 2,500 years ago. Although historians have suspected a long history of a formative textile industry in ancient China, this find of silk textiles employing "complicated techniques" of weaving and dyeing provides direct evidence for silks dating before the Mawangdui-discovery and other silks dating to the Han dynasty (202 BC – 220 AD).

Silk is described in a chapter of the '' Fan Shengzhi shu'' from the Western Han (202 BC – 9 AD). There is a surviving calendar for silk production in an Eastern Han (25–220 AD) document. The two other known works on silk from the Han period are lost. The first evidence of the long distance silk trade is the finding of silk in the hair of an Egyptian mummy of the 21st dynasty, c.1070 BC. The silk trade reached as far as the Indian subcontinent, the Middle East, Europe, and North Africa. This trade was so extensive that the major set of trade routes between Europe and Asia came to be known as the Silk Road.

The Emperors of China strove to keep knowledge of sericulture secret to maintain the Chinese monopoly. Nonetheless, sericulture reached Korea with technological aid from China around 200 BC, the ancient Kingdom of Khotan by AD 50, and India by AD 140.

In the ancient era, silk from China was the most lucrative and sought-after luxury item traded across the Eurasian continent, and many civilizations, such as the ancient Persians, benefited economically from trade.

File:Women placing silkworms on trays together with mulberry leaves (Sericulture by Liang Kai, 1200s).jpg , The silkworms and mulberry leaves are placed on trays.
File:Men preparing twig frames where silkworms will spin cocoons (Sericulture by Liang Kai, 1200s).jpg, Twig frames for the silkworms are prepared.
File:Weighing and sorting the cocoons (Sericulture by Liang Kai, 1200s).jpg, The cocoons are weighed.
File:Soaking the cocoons and reeling the silk (Sericulture by Liang Kai, 1200s).jpg, The cocoons are soaked and the silk is wound on spools.
File:Weaving the silk (Sericulture by Liang Kai, 1200s).jpg, The silk is woven using a loom.

India

Silk has a long history in India. It is known as ''Resham'' in eastern and north India, and ''Pattu'' in southern parts of India. Recent archaeological discoveries in Harappa and Chanhu-daro suggest that sericulture, employing wild silk threads from native silkworm species, existed in South Asia during the time of the Indus Valley civilisation (now in Pakistan and India) dating between 2450 BC and 2000 BC. Shelagh Vainker, a silk expert at the Ashmolean Museum in Oxford, who sees evidence for silk production in China "significantly earlier" than 2500–2000 BC, suggests, "people of the Indus civilization either harvested silkworm cocoons or traded with people who did, and that they knew a considerable amount about silk."

India is the second largest producer of silk in the world after China. About 97% of the raw mulberry silk comes from six Indian states, namely, Andhra Pradesh, Karnataka, Jammu and Kashmir, Tamil Nadu, Bihar, and West Bengal. North Bangalore, the upcoming site of a $20 million "Silk City" Ramanagara and Mysore, contribute to a majority of silk production in Karnataka.

In Tamil Nadu, mulberry cultivation is concentrated in the Coimbatore, Erode, Bhagalpuri, Tiruppur, Salem, and Dharmapuri districts. Hyderabad, Andhra Pradesh, and Gobichettipalayam, Tamil Nadu, were the first locations to have automated silk reeling units in India.

In the northeastern state of Assam, three different types of indigenous variety of silk are produced, collectively called Assam silk: Muga silk, Eri silk and Pat silk. Muga, the golden silk, and Eri are produced by silkworms that are native only to Assam. They have been reared since ancient times similar to other East and South-East Asian countries.

Thailand

Silk is produced year-round in Thailand by two types of silkworms, the cultured Bombycidae and wild Saturniidae. Most production is after the rice harvest in the southern and northeastern parts of the country. Women traditionally weave silk on hand looms and pass the skill on to their daughters, as weaving is considered to be a sign of maturity and eligibility for marriage. Thai silk textiles often use complicated patterns in various colours and styles. Most regions of Thailand have their own typical silks. A single thread filament is too thin to use on its own so women combine many threads to produce a thicker, usable fiber. They do this by hand-reeling the threads onto a wooden spindle to produce a uniform strand of raw silk. The process takes around 40 hours to produce a half kilogram of silk. Many local operations use a reeling machine for this task, but some silk threads are still hand-reeled. The difference is that hand-reeled threads produce three grades of silk: two fine grades that are ideal for lightweight fabrics, and a thick grade for heavier material.

The silk fabric is soaked in extremely cold water and bleached before dyeing to remove the natural yellow coloring of Thai silk yarn. To do this, skeins of silk thread are immersed in large tubs of hydrogen peroxide. Once washed and dried, the silk is woven on a traditional hand-operated loom.

Bangladesh

The Rajshahi Division of northern Bangladesh is the hub of the country's silk industry. There are three types of silk produced in the region: mulberry, endi, and tassar. Bengali silk was a major item of international trade for centuries. It was known as Ganges silk in medieval Europe. Bengal was the leading exporter of silk between the 16th and 19th centuries.

Central Asia

The 7th century CE murals of Afrasiyab in Samarkand, Sogdiana, show a Chinese Embassy carrying silk and a string of silkworm cocoons to the local Sogdian ruler.

Middle East

In the Torah, a scarlet cloth item called in Hebrew "sheni tola'at" שני תולעת – literally "crimson of the worm" – is described as being used in purification ceremonies, such as those following a leprosy outbreak (Leviticus 14), alongside cedar wood and hyssop ( za'atar). Eminent scholar and leading medieval translator of Jewish sources and books of the Bible into Arabic, Rabbi Saadia Gaon, translates this phrase explicitly as "crimson silk" – חריר קרמז حرير قرمز.

In Islamic teachings, Muslim men are forbidden to wear silk. Many religious jurists believe the reasoning behind the prohibition lies in avoiding clothing for men that can be considered feminine or extravagant. There are disputes regarding the amount of silk a fabric can consist of (e.g., whether a small decorative silk piece on a cotton caftan is permissible or not) for it to be lawful for men to wear, but the dominant opinion of most Muslim scholars is that the wearing of silk by men is forbidden. Modern attire has raised a number of issues, including, for instance, the permissibility of wearing silk neckties, which are masculine articles of clothing.

Ancient Mediterranean

In the '' Odyssey'', 19.233, when Odysseus, while pretending to be someone else, is questioned by Penelope about her husband's clothing, he says that he wore a shirt "gleaming like the skin of a dried onion" (varies with translations, literal translation here) which could refer to the lustrous quality of silk fabric.
Aristotle wrote of ''Coa vestis'', a wild silk textile from Kos.
Sea silk from certain large sea shells was also valued.
The Roman Empire knew of and traded in silk, and Chinese silk was the most highly priced luxury good imported by them. During the reign of emperor Tiberius, sumptuary laws were passed that forbade men from wearing silk garments, but these proved ineffectual. The Historia Augusta mentions that the third-century emperor Elagabalus was the first Roman to wear garments of pure silk, whereas it had been customary to wear fabrics of silk/cotton or silk/linen blends. Despite the popularity of silk, the secret of silk-making only reached Europe around AD 550, via the Byzantine Empire. Contemporary accounts state that monks working for the emperor Justinian I smuggled silkworm eggs to Constantinople from China inside hollow canes. All top-quality looms and weavers were located inside the Great Palace complex in Constantinople, and the cloth produced was used in imperial robes or in diplomacy, as gifts to foreign dignitaries. The remainder was sold at very high prices.

Medieval and modern Europe

Italy was the most important producer of silk during the Medieval age. The first center to introduce silk production to Italy was the city of Catanzaro during the 11th century in the region of Calabria. The silk of Catanzaro supplied almost all of Europe and was sold in a large market fair in the port of Reggio Calabria, to Spanish, Venetian, Genovese, and Dutch merchants. Catanzaro became the lace capital of the world with a large silkworm breeding facility that produced all the laces and linens used in the Vatican. The city was world-famous for its fine fabrication of silks, velvets, damasks, and brocades.

Another notable center was the Italian city-state of Lucca which largely financed itself through silk-production and silk-trading, beginning in the 12th century. Other Italian cities involved in silk production were Genoa, Venice, and Florence. The Piedmont area of Northern Italy became a major silk producing area when water-powered silk throwing machines were developed.

The Silk Exchange in Valencia from the 15th century—where previously in 1348 also ''perxal'' ( percale) was traded as some kind of silk—illustrates the power and wealth of one of the great Mediterranean mercantile cities.

Silk was produced in and exported from the province of Granada, Spain, especially the Alpujarras region, until the Moriscos, whose industry it was, were expelled from Granada in 1571.

Since the 15th century, silk production in France has been centered around the city of Lyon where many mechanic tools for mass production were first introduced in the 17th century.

James I attempted to establish silk production in England, purchasing and planting 100,000 mulberry trees, some on land adjacent to Hampton Court Palace, but they were of a species unsuited to the silk worms, and the attempt failed. In 1732 John Guardivaglio set up a silk throwing enterprise at Logwood mill in Stockport; in 1744, Burton Mill was erected in Macclesfield; and in 1753 Old Mill was built in Congleton. These three towns remained the centre of the English silk throwing industry until silk throwing was replaced by silk waste spinning. British enterprise also established silk filature in Cyprus in 1928. In England in the mid-20th century, raw silk was produced at Lullingstone Castle in Kent. Silkworms were raised and reeled under the direction of Zoe Lady Hart Dyke, later moving to Ayot St Lawrence in Hertfordshire in 1956.

During World War II, supplies of silk for UK parachute manufacture were secured from the Middle East by Peter Gaddum.

File:Vestido Javiera Carrera.jpg, Dress made from silk
File:WLA vanda Bed lit a la polonaise.jpg, Bed covered with silk
File:"Almgrensrosen"- ett 100 år gammalt mönster 2013.JPG, A hundred-year-old pattern of silk called "Almgrensrosen"
File:Necktie knot.jpg, The necktie originates from the cravat, a neckband made from silk

North America

Wild silk taken from the nests of native caterpillars was used by the Aztecs to make containers and as paper. Silkworms were introduced to Oaxaca from Spain in the 1530s and the region profited from silk production until the early 17th century, when the king of Spain banned export to protect Spain's silk industry. Silk production for local consumption has continued until the present day, sometimes spinning wild silk.

King James I introduced silk-growing to the British colonies in America around 1619, ostensibly to discourage tobacco planting. The Shakers in Kentucky adopted the practice.


The history of industrial silk in the United States is largely tied to several smaller urban centers in the Northeast region. Beginning in the 1830s, Manchester, Connecticut emerged as the early center of the silk industry in America, when the Cheney Brothers became the first in the United States to properly raise silkworms on an industrial scale; today the Cheney Brothers Historic District showcases their former mills. With the mulberry tree craze of that decade, other smaller producers began raising silkworms. This economy particularly gained traction in the vicinity of Northampton, Massachusetts and its neighboring Williamsburg, where a number of small firms and cooperatives emerged. Among the most prominent of these was the cooperative utopian Northampton Association for Education and Industry, of which Sojourner Truth was a member. Following the destructive Mill River Flood of 1874, one manufacturer, William Skinner, relocated his mill from Williamsburg to the then-new city of Holyoke. Over the next 50 years he and his sons would maintain relations between the American silk industry and its counterparts in Japan, and expanded their business to the point that by 1911, the Skinner Mill complex contained the largest silk mill under one roof in the world, and the brand Skinner Fabrics had become the largest manufacturer of silk satins internationally. Other efforts later in the 19th century would also bring the new silk industry to Paterson, New Jersey

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