In
process improvement, SIPOC or suppliers, inputs, process, outputs and customers (sometimes in the reversed order: COPIS) is a tool that summarizes the inputs and outputs of one or more
business process
A business process, business method, or business function is a collection of related, structured activities or tasks performed by people or equipment in which a specific sequence produces a service or product (that serves a particular business g ...
es in
table form, with each of the words forming a column in the table used in the analysis. It is used to define a business process from beginning to end before work on process improvement begins.
History
It was in use at least as early as the
total quality management
Total quality management (TQM) is an organization-wide effort to "install and make a permanent climate where employees continuously improve their ability to provide on-demand products and services that customers will find of particular value." ...
programs of the late 1980s and continues to be used today in
Six Sigma
Six Sigma (6σ) is a set of techniques and tools for process improvement. It was introduced by American engineer Bill Smith while working at Motorola in 1986.
Six Sigma strategies seek to improve manufacturing quality by identifying and removin ...
,
lean manufacturing
Lean manufacturing is a methods of production, method of manufacturing goods aimed primarily at reducing times within the Operations management#Production systems, production system as well as response times from suppliers and customers. It is ...
, and
business process management
Business process management (BPM) is the discipline in which people use various methods to Business process discovery, discover, Business process modeling, model, Business analysis, analyze, measure, improve, optimize, and Business process auto ...
.
COPIS variant
To emphasize putting the needs of the customer foremost, the tool is sometimes called COPIS and the process information is filled out in reverse order by starting with the customer and working upstream to the supplier.
Use
The SIPOC is often presented at the outset of process improvement efforts such as
kaizen
is a Japanese concept in business studies which asserts that significant positive results may be achieved due the cumulative effect of many, often small (and even trivial), improvements to all aspects of a company's operations. Kaizen is put ...
events or during the "define" phase of the
DMAIC
DMAIC or define, measure, analyze, improve and control (pronounced də-MAY-ick) refers to a data-driven improvement cycle used for optimizing and stabilizing business processes and designs. The DMAIC improvement cycle is the core tool used to driv ...
process. It has three typical uses depending on the audience:
*To give people who are unfamiliar with a process a high-level overview
*To reacquaint people whose familiarity with a process has faded or become out-of-date due to process changes
*To help people in defining a new process
Aspects
Several aspects of the SIPOC that may not be readily apparent are:
*Suppliers and customers may be internal or external to the organization that performs the process.
*Inputs and outputs may be materials, services, or information.
*The focus is on capturing the set of inputs and outputs rather than the individual steps in the process.
Mapping
To create a SIPOC diagram, one must first map the overall process in a few steps. Then one must identify process outputs, who will receive them, and what the necessary inputs and suppliers are for each process. The final step is to share the diagram with the stakeholders to evaluate and verify the results.
Example
See also
*
Input–process–output (IPO) model
*
5 whys
Five whys (or 5 whys) is an iterative interrogative technique used to explore the cause-and-effect relationships underlying a particular problem. The primary goal of the technique is to determine the root cause of a defect or problem by repeat ...
*
Value stream mapping
Value-stream mapping, also known as material- and information-flow mapping, is a Lean manufacturing, lean-management method for analyzing the current state and designing a future state for the series of events that take a product or service from ...
*
IDEF
IDEF, initially an abbreviation of ICAM Definition and renamed in 1999 as Integration Definition, is a family of modeling languages in the field of systems and software engineering. They cover a wide range of uses from functional modeling to da ...
, a functional modelling language
Notes
References
External links
SIPOC Methodology
Business intelligence terms
Quality control tools
Supply chain management
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