Microbial corrosion, also called microbiologically influenced corrosion (MIC), microbially induced corrosion (MIC) or biocorrosion, is "
corrosion
Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engine ...
affected by the presence or activity (or both) of
microorganisms
A microorganism, or microbe,, ''mikros'', "small") and ''organism'' from the el, ὀργανισμός, ''organismós'', "organism"). It is usually written as a single word but is sometimes hyphenated (''micro-organism''), especially in olde ...
in
biofilms
A biofilm comprises any syntrophic consortium of microorganisms in which cells stick to each other and often also to a surface. These adherent cells become embedded within a slimy extracellular matrix that is composed of extracellular ...
on the
surface
A surface, as the term is most generally used, is the outermost or uppermost layer of a physical object or space. It is the portion or region of the object that can first be perceived by an observer using the senses of sight and touch, and is t ...
of the corroding
material
Material is a substance or mixture of substances that constitutes an object. Materials can be pure or impure, living or non-living matter. Materials can be classified on the basis of their physical and chemical properties, or on their geologi ...
." This corroding material can be either a
metal
A metal (from Greek μέταλλον ''métallon'', "mine, quarry, metal") is a material that, when freshly prepared, polished, or fractured, shows a lustrous appearance, and conducts electricity and heat relatively well. Metals are typicall ...
(such as
steel
Steel is an alloy made up of iron with added carbon to improve its strength and fracture resistance compared to other forms of iron. Many other elements may be present or added. Stainless steels that are corrosion- and oxidation-resistant ty ...
or
aluminum alloys
An aluminium alloy (or aluminum alloy; see spelling differences) is an alloy in which aluminium (Al) is the predominant metal. The typical alloying elements are copper, magnesium, manganese, silicon, tin, nickel and zinc. There are two principa ...
) or a
nonmetal
In chemistry, a nonmetal is a chemical element that generally lacks a predominance of metallic properties; they range from colorless gases (like hydrogen) to shiny solids (like carbon, as graphite). The electrons in nonmetals behave differentl ...
(such as
concrete
Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most wi ...
or
glass
Glass is a non-crystalline, often transparent, amorphous solid that has widespread practical, technological, and decorative use in, for example, window panes, tableware, and optics. Glass is most often formed by rapid cooling (quenching) of ...
).
Bacteria
Some
sulfate-reducing bacteria
Sulfate-reducing microorganisms (SRM) or sulfate-reducing prokaryotes (SRP) are a group composed of sulfate-reducing bacteria (SRB) and sulfate-reducing archaea (SRA), both of which can perform anaerobic respiration utilizing sulfate () as termina ...
produce
hydrogen sulfide
Hydrogen sulfide is a chemical compound with the formula . It is a colorless chalcogen-hydride gas, and is poisonous, corrosive, and flammable, with trace amounts in ambient atmosphere having a characteristic foul odor of rotten eggs. The unde ...
, which can cause
sulfide stress cracking
Sulfide stress cracking (SSC) is a form of hydrogen embrittlement which is a cathodic cracking mechanism. It should not be confused with the term stress corrosion cracking which is an anodic cracking mechanism. Susceptible alloys, especially steel ...
. ''
Acidithiobacillus
''Acidithiobacillus'' is a genus of the ''Acidithiobacillia'' in the " Pseudomonadota". The genus includes acidophilic organisms capable of iron and/or sulfur oxidation. Like all ''"Pseudomonadota"'', ''Acidithiobacillus'' spp. are Gram-negative. ...
'' bacteria produce
sulfuric acid
Sulfuric acid (American spelling and the preferred IUPAC name) or sulphuric acid ( Commonwealth spelling), known in antiquity as oil of vitriol, is a mineral acid composed of the elements sulfur, oxygen and hydrogen, with the molecular formu ...
; ''Acidothiobacillus thiooxidans'' frequently damages
sewer pipes. ''
Ferrobacillus ferrooxidans'' directly oxidizes
iron
Iron () is a chemical element with symbol Fe (from la, ferrum) and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, right in f ...
to
iron oxide
Iron oxides are chemical compounds composed of iron and oxygen. Several iron oxides are recognized. All are black magnetic solids. Often they are non-stoichiometric. Oxyhydroxides are a related class of compounds, perhaps the best known of whic ...
s and
iron hydroxide
Iron oxides are chemical compounds composed of iron and oxygen. Several iron oxides are recognized. All are black magnetic solids. Often they are non-stoichiometric. Oxyhydroxides are a related class of compounds, perhaps the best known of which ...
s; the
rusticle
A rusticle is a formation of rust similar to an icicle or stalactite in appearance that occurs deep underwater when wrought iron oxidizes. They may be familiar from underwater photographs of shipwrecks, such as the RMS ''Titanic'' and the Ge ...
s forming on the
RMS ''Titanic'' wreck are caused by bacterial activity. Other bacteria produce various
acid
In computer science, ACID ( atomicity, consistency, isolation, durability) is a set of properties of database transactions intended to guarantee data validity despite errors, power failures, and other mishaps. In the context of databases, a sequ ...
s, both organic and mineral, or
ammonia
Ammonia is an inorganic compound of nitrogen and hydrogen with the formula . A stable binary hydride, and the simplest pnictogen hydride, ammonia is a colourless gas with a distinct pungent smell. Biologically, it is a common nitrogenous was ...
.
In presence of oxygen,
aerobic bacteria
Aerobic means "requiring air," in which "air" usually means oxygen.
Aerobic may also refer to
* Aerobic exercise, prolonged exercise of moderate intensity
* Aerobics, a form of aerobic exercise
* Aerobic respiration, the aerobic process of cell ...
like ''Acidithiobacillus thiooxidans'', ''Thiobacillus thioparus'', and ''Thiobacillus concretivorus'', all three widely present in the environment, are the common corrosion-causing factors resulting in
biogenic sulfide corrosion Biogenic sulfide corrosion is a bacterially mediated process of forming hydrogen sulfide gas and the subsequent conversion to sulfuric acid that attacks concrete and steel within wastewater environments. The hydrogen sulfide gas is biochemically ox ...
.
Without presence of oxygen,
anaerobic bacteria
An anaerobic organism or anaerobe is any organism that does not require molecular oxygen for growth. It may react negatively or even die if free oxygen is present. In contrast, an aerobic organism (aerobe) is an organism that requires an oxygenate ...
, especially ''Desulfovibrio'' and ''Desulfotomaculum'', are common. ''Desulfovibrio salixigens'' requires at least 2.5% concentration of
sodium chloride
Sodium chloride , commonly known as salt (although sea salt also contains other chemical salts), is an ionic compound with the chemical formula NaCl, representing a 1:1 ratio of sodium and chloride ions. With molar masses of 22.99 and 35.45 g ...
, but ''D. vulgaris'' and ''D. desulfuricans'' can grow in both fresh and salt water. ''D. africanus'' is another common corrosion-causing microorganism. The genus ''Desulfotomaculum'' comprises sulfate-reducing spore-forming bacteria; ''Dtm. orientis'' and ''Dtm. nigrificans'' are involved in corrosion processes. Sulfate-reducers require reducing environment; an electrode potential lower than -100 mV is required for them to thrive. However, even a small amount of produced hydrogen sulfide can achieve this shift, so the growth, once started, tends to accelerate.
Layers of anaerobic bacteria can exist in the inner parts of the corrosion deposits, while the outer parts are inhabited by aerobic bacteria.
Some bacteria are able to utilize
hydrogen
Hydrogen is the chemical element with the symbol H and atomic number 1. Hydrogen is the lightest element. At standard conditions hydrogen is a gas of diatomic molecules having the formula . It is colorless, odorless, tasteless, non-toxic, an ...
formed during cathodic corrosion processes.
Bacterial colonies and deposits can form
concentration cell
In battery technology, a concentration cell is a limited form of a galvanic cell that has two equivalent half-cells of the same composition differing only in concentrations. One can calculate the potential developed by such a cell using the Nernst ...
s, causing and enhancing
galvanic corrosion
Galvanic corrosion (also called bimetallic corrosion or dissimilar metal corrosion) is an electrochemical process in which one metal corrodes preferentially when it is in electrical contact with another, in the presence of an electrolyte. A sim ...
Bacterial corrosion may appear in form of
pitting corrosion
Pitting corrosion, or pitting, is a form of extremely localized corrosion that leads to the random creation of small holes in metal. The driving power for pitting corrosion is the depassivation of a small area, which becomes anodic (oxidation re ...
, for example in pipelines of the oil and gas industry. Anaerobic corrosion is evident as layers of metal sulfides and hydrogen sulfide smell. On
cast iron
Cast iron is a class of iron–carbon alloys with a carbon content more than 2%. Its usefulness derives from its relatively low melting temperature. The alloy constituents affect its color when fractured: white cast iron has carbide impuriti ...
, a
graphitic corrosion selective leaching
In metallurgy, selective leaching, also called dealloying, demetalification, parting and selective corrosion, is a corrosion type in some solid solution alloys, when in suitable conditions a component of the alloys is preferentially leached from ...
may be the result, with iron being consumed by the bacteria, leaving
graphite
Graphite () is a crystalline form of the element carbon. It consists of stacked layers of graphene. Graphite occurs naturally and is the most stable form of carbon under standard conditions. Synthetic and natural graphite are consumed on large ...
matrix with low mechanical strength in place.
Various
corrosion inhibitor
In chemistry, a corrosion inhibitor or anti-corrosive is a chemical compound that, when added to a liquid or gas, decreases the corrosion rate of a material, typically a metal or an alloy, that comes into contact with the fluid. The effectiveness ...
s can be used to combat microbial corrosion. Formulae based on
benzalkonium chloride
Benzalkonium chloride (BZK, BKC, BAK, BAC), also known as alkyldimethylbenzylammonium chloride (ADBAC) and by the trade name Zephiran, is a type of cationic surfactant. It is an organic salt classified as a quaternary ammonium compound. ADBACs hav ...
are common in
oilfield
A petroleum reservoir or oil and gas reservoir is a subsurface accumulation of hydrocarbons contained in porous or fractured rock formations.
Such reservoirs form when kerogen (ancient plant matter) is created in surrounding rock by the presence ...
industry.
Microbial corrosion can also apply to
plastic
Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adaptab ...
s,
concrete
Concrete is a composite material composed of fine and coarse aggregate bonded together with a fluid cement (cement paste) that hardens (cures) over time. Concrete is the second-most-used substance in the world after water, and is the most wi ...
, and many other materials. Two examples are
Nylon-eating bacteria
''Paenarthrobacter ureafaciens'' KI72, popularly known as nylon-eating bacteria, is a strain of '' Paenarthrobacter ureafaciens'' that can digest certain by-products of nylon 6 manufacture. It uses a set of enzymes to digest nylon, popularly know ...
and Plastic-eating bacteria.
Aviation fuel
Hydrocarbon utilizing microorganisms, mostly ''
Cladosporium resinae
''Amorphotheca resinae'' is an ascomycete fungus of the family Amorphothecaceae which is known to thrive in environments containing alkanes (and water), like aviation fuel
Aviation fuels are petroleum-based fuels, or petroleum and synthetic ...
'' and ''
Pseudomonas aeruginosa
''Pseudomonas aeruginosa'' is a common encapsulated, gram-negative, aerobic–facultatively anaerobic, rod-shaped bacterium that can cause disease in plants and animals, including humans. A species of considerable medical importance, ''P. aerugi ...
'' and
Sulfate Reducing Bacteria
Sulfate-reducing microorganisms (SRM) or sulfate-reducing prokaryotes (SRP) are a group composed of sulfate-reducing bacteria (SRB) and sulfate-reducing archaea (SRA), both of which can perform anaerobic respiration utilizing sulfate () as termina ...
, colloquially known as "HUM bugs", are commonly present in
jet fuel
Jet fuel or aviation turbine fuel (ATF, also abbreviated avtur) is a type of aviation fuel designed for use in aircraft powered by gas-turbine engines. It is colorless to straw-colored in appearance. The most commonly used fuels for commercial a ...
. They live in the water-fuel interface of the water droplets, form dark black/brown/green, gel-like mats, and cause microbial corrosion to plastic and rubber parts of the aircraft fuel system by consuming them, and to the metal parts by the means of their acidic metabolic products. They are also incorrectly called
algae
Algae (; singular alga ) is an informal term for a large and diverse group of photosynthetic eukaryotic organisms. It is a polyphyletic grouping that includes species from multiple distinct clades. Included organisms range from unicellular mic ...
due to their appearance.
FSII, which is added to the fuel, acts as a growth retardant for them. There are about 250 kinds of bacteria that can live in jet fuel, but fewer than a dozen are meaningfully harmful.
Nuclear waste
Microorganisms can negatively affect radioactive elements confined in
nuclear waste
Radioactive waste is a type of hazardous waste that contains radioactive material. Radioactive waste is a result of many activities, including nuclear medicine, nuclear research, nuclear power generation, rare-earth mining, and nuclear weapons r ...
.
Sewerage
Sewer network structures are prone to biodeterioration of
materials due to the action of some microorganisms associated to the sulfur cycle. It can be a severely damaging phenomenon which was firstly described by Olmstead and Hamlin in 1900 for a brick sewer located in Los Angeles. Jointed mortar between the bricks disintegrated and ironwork was heavily rusted. The mortar joint had ballooned to two to three times its original volume, leading to the destruction or the loosening of some bricks.
Around 9% of damages described in sewer networks can be ascribed to the successive action of two kinds of microorganisms.
Sulfate-reducing bacteria
Sulfate-reducing microorganisms (SRM) or sulfate-reducing prokaryotes (SRP) are a group composed of sulfate-reducing bacteria (SRB) and sulfate-reducing archaea (SRA), both of which can perform anaerobic respiration utilizing sulfate () as termina ...
(SRB) can grow in relatively thick layers of sedimentary sludge and sand (typically 1 mm thick) accumulating at the bottom of the pipes and characterized by anoxic conditions. They can grow using oxidized sulfur compounds present in the effluent as electron acceptor and excrete
hydrogen sulfide
Hydrogen sulfide is a chemical compound with the formula . It is a colorless chalcogen-hydride gas, and is poisonous, corrosive, and flammable, with trace amounts in ambient atmosphere having a characteristic foul odor of rotten eggs. The unde ...
(H
2S). This gas is then emitted in the aerial part of the pipe and can impact the structure in two ways: either directly by reacting with the material and leading to a decrease in pH, or indirectly through its
use as a nutrient by sulfur-oxidizing bacteria (SOB), growing in oxic conditions, which produce biogenic sulfuric acid.
[Islander et al., 1991; Roberts et al.,
2002; Okabe et al., 2007] The structure is then submitted to a biogenic sulfuric acid attack. Materials like
calcium aluminate cements
Calcium aluminate cements are cements consisting predominantly of hydraulic calcium aluminates. Alternative names are "aluminous cement", "high-alumina cement" and "Ciment fondu" in French. They are used in a number of small-scale, specialized ap ...
, PVC or vitrified clay pipe may be substituted for ordinary concrete or steel sewers that are not resistant in these environments.
Mild steel corrosion reduction in water by uptake of dissolved oxygen is carried out by Rhodotorula mucilaginosa(7).
See also
*
Microbiologically Influenced Corrosion (MIC)
*
Biogenic sulfide corrosion Biogenic sulfide corrosion is a bacterially mediated process of forming hydrogen sulfide gas and the subsequent conversion to sulfuric acid that attacks concrete and steel within wastewater environments. The hydrogen sulfide gas is biochemically ox ...
*
Corrosion
Corrosion is a natural process that converts a refined metal into a more chemically stable oxide. It is the gradual deterioration of materials (usually a metal) by chemical or electrochemical reaction with their environment. Corrosion engine ...
*
Rusticle
A rusticle is a formation of rust similar to an icicle or stalactite in appearance that occurs deep underwater when wrought iron oxidizes. They may be familiar from underwater photographs of shipwrecks, such as the RMS ''Titanic'' and the Ge ...
*
Bacterial Anaerobic Corrosion Bacterial anaerobic corrosion is the bacterially-induced oxidation of metals. Corrosion of metals typically alters the metal to a form that is more stable. Thus, bacterial anaerobic corrosion typically occurs in conditions favorable to the corrosion ...
References
* Olmstead, W.M., Hamlin, H., 1900. Converting portions of the Los Angeles outfall sewer into a septic tank. Engineering News 44, 317–318.
* Kaempfer, W., Berndt, M., 1999. Estimation of service life of concrete pipes in sewer networks. Durability of Building Materials and Components 8, 36–45.
* Islander, R.L., Devinny, J.S., Mansfeld, F., Postyn, A., Shih, H., 1991. Microbial ecology of crown corrosion in sewers. Journal of Environmental Engineering 117, 751–770.
* Roberts, D.J., Nica, D., Zuo, G., Davis, J.L., 2002. Quantifying microbially induced deterioration of concrete: initial studies. International Biodeterioration and Biodegradation 49, 227–234.
* Okabe, S., Odagiri, M., Ito, T., Satoh, H., 2007. Succession of sulfur-oxidizing bacteria in the microbial community on corroding concrete in sewer systems. Applied and Environmental Microbiology 73, 971–980.
* Mansouri, H., Alavi, S. A., & Fotovat, M.
Microbial Influenced Corrosion of Corten Steel Compared to Carbon Steel and Stainless Steel in Oily Waste Water by Pseudomonas Aeruginosa. JOM, 1–7.
*Madhusudan P Dabhole and K N Joishy.2003 Mild steel corrosion reduction in water by uptake of dissolved oxygen by
Rhodotorula mucilaginosa.Journal of Scientific and Industrial Research,Vol. 62, no. 7, P 683-689.
Notes
External links
Dialog to odor and biogenic corrosion in sewage, exhaust air arrangements and fermentation gas arrangements
Further reading
Kobrin, G., "A Practical Manual on Microbiologically Influenced Corrosion", NACE, Houston, Texas, USA, 1993.
Heitz,E., Flemming HC., Sand, W., "Microbially Influenced Corrosion of Materials", Springer, Berlin, Heidelberg, 1996.
Videla, H., "Manual of Biocorrosion", CRC Press, 1996.
Javaherdashti, R., "Microbiologically Influenced Corrosion – An Engineering Insight", Springer, UK, 2008.
Tomei FA, Mitchell R (1986) "Development of an Alternative Method for Studying the Role of H
2-Consuming Bacteria in the Anaerobic Oxidation of Iron." In: Dexter SC (ed) Proceedings of the International Conference on Biologically Induced Corrosion. National Association of Corrosion Engineers, Houston, Texas, 8:309–320
D. Weismann, M. Lohse (Hrsg.): "Sulfid-Praxishandbuch der Abwassertechnik; Geruch, Gefahr, Korrosion verhindern und Kosten beherrschen!" 1. Auflage, VULKAN-Verlag, 2007, {{ISBN, 978-3-8027-2845-7 – German.
Mansouri, Hamidreza, Seyed Abolhasan Alavi, and Meysam Fotovat.
Microbial-Influenced Corrosion of Corten Steel Compared with Carbon Steel and Stainless Steel in Oily Wastewater by Pseudomonas aeruginosa" JOM: 1–7.
J. F. Parisot (editor), ''Corrosion and alteration of nuclear materials'', CEA Saclay, Paris, 2010, p 147-150
Corrosion
Bacteria
Aviation fuels