Mercedes-Benz OM602 Engine
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The successor of the
OM617 The OM617 engine family is a straight-5 diesel automobile engine from Mercedes-Benz used in the 1970s and 1980s. It is a direct development from the straight-4 OM616. It was sold in vehicles from 1974 to 1991. The OM617 is considered to be one ...
engine family was the newly developed
straight-5 The straight-five engine (also referred to as an inline-five engine; abbreviated I5 or L5) is a piston engine with five cylinders mounted in a straight line along the crankshaft. Although less common than straight-four engines and straight-six eng ...
diesel Diesel may refer to: * Diesel engine, an internal combustion engine where ignition is caused by compression * Diesel fuel, a liquid fuel used in diesel engines * Diesel locomotive, a railway locomotive in which the prime mover is a diesel engin ...
automobile engine OM602 from
Mercedes-Benz Mercedes-Benz (), commonly referred to as Mercedes and sometimes as Benz, is a German luxury and commercial vehicle automotive brand established in 1926. Mercedes-Benz AG (a Mercedes-Benz Group subsidiary established in 2019) is headquartere ...
used from 1980s up to 2002. With some OM602 Powered Mercedes-Benz vehicles exceeding , it is considered to be one of the most reliable engines ever produced, a success which is only comparable with the famous OM617 engine. It is closely related to the 4 cylinder OM601 and the 6 cylinder OM603 engine families of the same era. The 5-cylinder OM602 was succeeded by the four-valve OM605 engine and later the OM612 and OM647 engines with turbocharger and
common rail Common rail direct fuel injection is a direct fuel injection system built around a high-pressure (over ) fuel rail feeding solenoid valves, as opposed to a low-pressure fuel pump feeding unit injectors (or pump nozzles). High-pressure injection ...
direct injection.


The engine

The Mercedes OM602 engine is a 5-cylinder diesel engine of . The was used in the 310D and 410D
Mercedes-Benz T1 In 1977 Mercedes-Benz introduced a new van/truck (a.k.a. transporter), called T1 internally. Other designations were series TN / T1N ("Transporter Neu" / "Transporter 1Neu") and Bremer Transporter, since the vehicle was built in the Transporter- ...
and the Phase 1
Mercedes-Benz Sprinter The Mercedes-Benz Sprinter is a light commercial vehicle ( van) built by Mercedes-Benz Group AG of Stuttgart, Germany as a large van, chassis cab, minibus, and pickup truck. In the past, the Sprinter had been sold under the Mercedes-Benz, Dodge, ...
vans (where it was modified for direct injection), the Ssangyong Musso,
Korando The SsangYong Korando (Korean: 쌍용 코란도) is a mini SUV or compact crossover SUV built by the South Korean automobile manufacturer SsangYong from 1983 to 2006 and from 2010 onwards. The name Korando is a contraction of "Korea Can Do". The ...
and Rexton range and even in the 1996–1999 models of the E-class. It was available in either
naturally aspirated Naturally may refer to: ;Albums * ''Naturally!'', an album by Nat Adderley * ''Naturally'' (Houston Person album) * ''Naturally'' (J. J. Cale album) * ''Naturally'' (John Pizzarelli album) * ''Naturally'' (Sharon Jones album) * ''Naturally'' ...
or
turbocharged In an internal combustion engine, a turbocharger (often called a turbo) is a forced induction device that is powered by the flow of exhaust gases. It uses this energy to compress the intake gas, forcing more air into the engine in order to pro ...
variants with two valves per cylinder. The
camshaft A camshaft is a shaft that contains a row of pointed cams, in order to convert rotational motion to reciprocating motion. Camshafts are used in piston engines (to operate the intake and exhaust valves), mechanically controlled ignition systems ...
s and injection pump are driven by duplex chain from the
crankshaft A crankshaft is a mechanical component used in a piston engine to convert the reciprocating motion into rotational motion. The crankshaft is a rotating shaft containing one or more crankpins, that are driven by the pistons via the connecting ...
. A separate single-row chain drives the oil pump. The camshaft operated the valves via hydraulic bucket tappets; valve clearance adjustment is automatic. On many OM602 engines fuel injection is indirect. A Bosch PES in-line injection pump is used, with a mechanical governor and vacuum-operated stop control. The pump is lubricated by a connection to the engine oil circulation and the fuel lift pump is mounted on the side of the injection pump. Some later versions of the capacity unit use a Bosch VE-style rotary distributor injection pump with electronic control and have a significantly different
combustion chamber A combustion chamber is part of an internal combustion engine in which the fuel/air mix is burned. For steam engines, the term has also been used for an extension of the firebox which is used to allow a more complete combustion process. Interna ...
as they use direct injection. Preheating is by glow plugs with automatic control of preheating time.


Versions of OM602 Mercedes 5-cylinder diesel engine

{, class="wikitable" , style="background:#CCCCCC;text-align:center" , Model indication , style="background:#CCCCCC;text-align:center" , Year , style="background:#CCCCCC;text-align:center" , Engine no OM602... , style="background:#CCCCCC;text-align:center" , Power , - , style="background:#EEEEEE;text-align:center" colspan=4 , OM 602.xxx (5-cylinder diesel) , - , W201 190 2.5 D &
W124 The Mercedes-Benz W124 is a range of mid-size cars made by Daimler-Benz from 1984 to 1997. The range included numerous body configurations, and though collectively referred to as the W-124, official internal chassis designations varied by body st ...
250 D , rowspan="2", 04/1985 - 06/1993 , .911 & .912 & .930 & .931 , rowspan="2", (<'89) or (>'89) , - , G-Class 250 GD 4x4 , .938 & .939 , - , MB100 &
SsangYong Istana The SsangYong Istana is a 2, 9, 12 and 15 seater minivan and minibus based on the Mercedes-Benz MB100 'Bus' variant. It comes with most of the options of the MB100 as well.Daewoo Istana , 1996 - > 2004 , rowspan="2" , 662.941 , rowspan="2" , 70 kW (95 PS; 94 hp) , - , SsangYong Korando (KJ) 2.9 D , 01/1997-> 01/2007 , - , T1 210 & 310 & 410 2.9 D. , rowspan="2", 10/1988 -> 1995 , .940 & .942 , rowspan="2", or , - , G-Class 290 GD 4x4 , .946 & .947 , - , W201 190D 2.5 Turbo &
W124 The Mercedes-Benz W124 is a range of mid-size cars made by Daimler-Benz from 1984 to 1997. The range included numerous body configurations, and though collectively referred to as the W-124, official internal chassis designations varied by body st ...
250D Turbo / 300D 2.5 Turbo , 01/1987 -> 1996 , A.961 & A.962 , (<'88) or (>'88) , - , 210D & 310D & 410D & Sprinter 2.9 TD , 02/1995 -> 04/2000 , A.963 , , - , 212D & 312D & 412D & Sprinter 2.9 TD , 02/1995 -> 04/2000 , rowspan="2" , A.980 & A.986 , rowspan="2" , , - , 512D & 612D & 812D & Vario 2.9 TD , 07/1996 -> 09/2001 , - , G-Class 290 GD turbodiesel 4x4 , 07/1997 -> 09/2000 , A.983 , , - ,
W210 The Mercedes-Benz W210 was the internal designation for a range of executive cars manufactured by Mercedes-Benz and marketed under the Mercedes-Benz E-Class, E-Class model name in both sedan (car), sedan/saloon (1995–2002) and station wagon, st ...
E290 turbodiesel , 03/1996 -> 07/1999 , A.982 , , - , SsangYong Korando (KJ) 2.9 TD , 01/1997 -> 01/2007 , rowspan="3" , 662.910 , rowspan="3" , 88 kW (120 PS; 118 hp) , - , Ssangyong Musso (FJ) & SsangYong Musso Sports (P100) 2.9 TD , 08/1993 -> 06/2005 , - , SsangYong Rexton I (Y200) 290 , 09/2001 -> 02/2006 , - , Mercedes
UNIMOG The Unimog (, ) is a range of multi-purpose tractors, trucks and lorries that has been produced by Boehringer from 1948 until 1951, and by Daimler Truck (formerly Daimler-Benz, DaimlerChrysler and Daimler AG) since 1951. In the United States and ...
, 1978 -> 1989 , A. 981 & A.982 , {{convert, 95, kW, PS hp, 0, abbr=on , - OM602 Diesel engines by model Straight-five engines