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Frangible bullets are intended to disintegrate into tiny particles upon target impact to minimize their penetration of other objects. Small particles are slowed more rapidly by air resistance, and are less likely to cause injury or damage to persons and objects distant from the point of bullet impact. Most
frangible A material is said to be frangible if through deformation it tends to break up into fragments, rather than deforming elastically and retaining its cohesion as a single object. Common crackers are examples of frangible materials, while fresh bre ...
bullets are subject to brittle failure upon striking a hard target. This mechanism has been used to minimize the tendency of
malleable Ductility is a mechanical property commonly described as a material's amenability to drawing (e.g. into wire). In materials science, ductility is defined by the degree to which a material can sustain plastic deformation under tensile stres ...
lead Lead is a chemical element with the symbol Pb (from the Latin ) and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cu ...
and
copper Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
bullets to
ricochet A ricochet ( ; ) is a rebound, bounce, or skip off a surface, particularly in the case of a projectile. Most ricochets are caused by accident and while the force of the deflection decelerates the projectile, it can still be energetic and almost ...
from hard targets as large, cohesive particles. Brittle failure may occur at subsonic velocity. Attempting to crimp a brittle frangible bullet into the
cartridge case A cartridge or a round is a type of pre-assembled firearm ammunition packaging a projectile ( bullet, shot, or slug), a propellant substance (usually either smokeless powder or black powder) and an ignition device ( primer) within a metal ...
may break the bullet. Brittle frangible bullets may break during the self-loading cycle of
semi-automatic firearm A semi-automatic firearm, also called a self-loading or autoloading firearm (fully automatic and selective fire firearms are also variations on self-loading firearms), is a repeating firearm whose action mechanism ''automatically'' loads a follow ...
s; and those fired from
revolver A revolver (also called a wheel gun) is a repeating handgun that has at least one barrel and uses a revolving cylinder containing multiple chambers (each holding a single cartridge) for firing. Because most revolver models hold up to six roun ...
s often break as the bullet encounters the barrel forcing cone after leaving the
cylinder A cylinder (from ) has traditionally been a three-dimensional solid, one of the most basic of curvilinear geometric shapes. In elementary geometry, it is considered a prism with a circle as its base. A cylinder may also be defined as an infin ...
.


Manufacturing

Powder metallurgy techniques fabricate bullets from mixtures of powdered metals (typically
tin Tin is a chemical element with the symbol Sn (from la, stannum) and atomic number 50. Tin is a silvery-coloured metal. Tin is soft enough to be cut with little force and a bar of tin can be bent by hand with little effort. When bent, t ...
,
copper Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
,
zinc Zinc is a chemical element with the symbol Zn and atomic number 30. Zinc is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodi ...
, and/or
tungsten Tungsten, or wolfram, is a chemical element with the symbol W and atomic number 74. Tungsten is a rare metal found naturally on Earth almost exclusively as compounds with other elements. It was identified as a new element in 1781 and first isolat ...
) compressed at room temperature to produce a high-density material. Mechanical interlocking and
cold welding Cold welding or contact welding is a solid-state welding process in which joining takes place without fusion or heating at the interface of the two parts to be welded. Unlike in fusion welding, no liquid or molten phase is present in the joint ...
bond the metals together either pressed directly to shape, or into
bar stock Bar stock, also (colloquially) known as blank, slug or billet, is a common form of raw purified metal, used by industry to manufacture metal parts and products. Bar stock is available in a variety of extrusion shapes and lengths. The most commo ...
billets that can be
swage Swaging () is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked. The term swage may apply to the process (verb) or ...
d into projectiles, with or without jacketing. Alternative manufacturing techniques include heat treating or
sintering Clinker nodules produced by sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing ...
powdered metals at temperatures below the melting point, or binding the powdered metal with an adhesive or
polymer A polymer (; Greek '' poly-'', "many" + ''-mer'', "part") is a substance or material consisting of very large molecules called macromolecules, composed of many repeating subunits. Due to their broad spectrum of properties, both synthetic a ...
in an
injection moulding Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for ...
.


Target damage

The mechanism of bullet disintegration varies with the energy transfer at the time of impact. With sufficient velocity, bullets may be vaporized upon impact. Few firearms can propel bullets at sufficient velocity to cause reliable vaporization at the target, and air resistance causes bullet velocity to decrease with increasing distance from the firing point; so frangible bullets typically rely upon other mechanisms for disintegration at lower velocities. Target characteristics are an important aspect of interaction with the bullet. Energy available to initiate the disintegration mechanism is limited by the rate at which the target slows the bullet; so bullets may pass through flexible, fragile or low-density materials without slowing the bullet enough to cause disintegration. Bullets must resist disintegration during handling, loading, and firing to reliably hit the target; so high-velocity loads may require a non-frangible jacket to protect a frangible core from disintegration prior to target impact. The jacket may ricochet, but should have reduced range without the weight of the frangible core. Frangible
hollow-point bullet upright=0.2, Cross-section of a hollow-point bullet; proportions are those of a .22 Long Rifle cartridge Jacketed soft point (JSP) round. Right: Jacketed hollow-point (JHP) round. JSP is a semi-jacketed round as the jacket does not extend to ...
s may penetrate clothing,
drywall Drywall (also called plasterboard, dry lining, wallboard, sheet rock, gypsum board, buster board, custard board, and gypsum panel) is a panel made of calcium sulfate dihydrate (gypsum), with or without additives, typically extruded between thick ...
, and light sheet metal; but often disintegrate upon striking
glass Glass is a non-crystalline, often transparent, amorphous solid that has widespread practical, technological, and decorative use in, for example, window panes, tableware, and optics. Glass is most often formed by rapid cooling (quenching) of ...
. Hard targets may be damaged by frangible bullets. Extent of damage increases with velocity of bullet impact. Energy transfer at the point of impact may break brittle targets, and may temporarily soften and permanently deform malleable materials. Target crystalline structure may be changed to increase target damage by subsequent bullets. Steel targets designed to withstand rifle ammunition may be damaged by bullet velocities over per second; and lower velocity bullets may damage steel targets intended for pistol or
rimfire ammunition Rimfire ammunition is a type of firearm metallic cartridge whose primer is located within a hollow circumferential rim protruding from the base of its casing. When fired, the gun's firing pin will strike and crush the rim against the edge of ...
. Frangible bullets striking animal targets create wounds similar to conventional bullets. Some penetrate soft tissue similar to
full metal jacket bullet A full metal jacket (FMJ) bullet is a small-arms projectile consisting of a soft core (often lead) encased in an outer shell ("jacket") of harder metal, such as gilding metal, cupronickel, or, less commonly, a steel alloy. A bullet jacket usu ...
s. Some may disintegrate upon striking
bone A bone is a Stiffness, rigid Organ (biology), organ that constitutes part of the skeleton in most vertebrate animals. Bones protect the various other organs of the body, produce red blood cell, red and white blood cells, store minerals, provid ...
. Hunting bullets include a frangible core designed to disintegrate when a protective jacket is opened by softer tissue or fluid. Frangible bullets disintegrating in flesh cause very serious wounds with persistent effects. Frangible bullets may represent an unconventional threat to
personal armor Body armor, also known as body armour, personal armor or armour, or a suit or coat of armor, is protective clothing designed to absorb or deflect physical attacks. Historically used to protect military personnel, today it is also used by variou ...
intended to resist traditional lead bullets. At the request of the
National Institute of Justice The National Institute of Justice (NIJ) is the research, development and evaluation agency of the United States Department of Justice. NIJ, along with the Bureau of Justice Statistics (BJS), Bureau of Justice Assistance (BJA), Office of Juvenil ...
, staff of the
Office of Law Enforcement Standards An office is a space where an organization's employees perform administrative work in order to support and realize objects and goals of the organization. The word "office" may also denote a position within an organization with specific dut ...
, located at the
National Institute of Standards and Technology The National Institute of Standards and Technology (NIST) is an agency of the United States Department of Commerce whose mission is to promote American innovation and industrial competitiveness. NIST's activities are organized into physical sci ...
, has conducted a limited series of tests evaluating the performance of frangible ammunition against body armor. This preliminary study was designed to attempt to establish the validity of claims that these types of rounds pose a potential safety threat to personal body armor. The true scope and relevance of this threat was not known as of November 2002.


Uses

Frangible bullets offer improved safety for specialized combat simulation training, which involves one or more shooters engaging multiple
steel target Steel targets are shooting targets made out of hardened steel, hardened (martensite, martensitic) steel, and are used in firearm and airgun sports such as silhouette shooting, cowboy action shooting, practical shooting, practical/dynamic shootin ...
s from various directions while moving through a 360 degree range, due to the decreased risk of ricochet, overpenetration, as well as decreasing lead exposure. Frangible bullets are also used in reduced ricochet, limited penetration (RRLP) loads intended to reduce risk to friendly forces and innocent persons during close quarters military or police actions in
urban area An urban area, built-up area or urban agglomeration is a human settlement with a high population density and infrastructure of built environment. Urban areas are created through urbanization and are categorized by urban morphology as cities, t ...
s, aboard ships or aircraft, or in
hazardous material Dangerous goods, abbreviated DG, are substances that when transported are a risk to health, safety, property or the environment. Certain dangerous goods that pose risks even when not being transported are known as hazardous materials ( syllabi ...
environments like
oil platform An oil platform (or oil rig, offshore platform, oil production platform, and similar terms) is a large structure with facilities to extract and process petroleum and natural gas that lie in rock formations beneath the seabed. Many oil platfor ...
s and chemical or
nuclear plant A nuclear power plant (NPP) is a thermal power station in which the heat source is a nuclear reactor. As is typical of thermal power stations, heat is used to generate steam that drives a steam turbine connected to a generator that produces ele ...
s.


History

Injuries from lead bullet fragments ricocheting off metal targets at 20th-century
amusement park An amusement park is a park that features various attractions, such as rides and games, as well as other events for entertainment purposes. A theme park is a type of amusement park that bases its structures and attractions around a central ...
shooting galleries encouraged development of frangible bullets in specialized
.22 Short .22 Short is a variety of .22 caliber (5.6 mm) rimfire ammunition. Developed in 1857 for the first Smith & Wesson revolver, the .22 rimfire was the first American metallic cartridge. The original loading was a bullet and of black powd ...
gallery loads including
Peters Peters may refer to: People * Peters (surname) * Peters Band, a First Nations band in British Columbia, Canada Places United States * Peters, California, a census-designated place * Peters, Florida, a town * Peters Township, Kingman County, Kan ...
''Krumble Ball'',
Remington Remington may refer to: Organizations * Remington Arms, American firearms manufacturer * Remington Rand, American computer manufacturer * Remington Products, American manufacturer of shavers and haircare products * Remington College, American c ...
''Spatter-Less'',
Western Western may refer to: Places *Western, Nebraska, a village in the US *Western, New York, a town in the US *Western Creek, Tasmania, a locality in Australia *Western Junction, Tasmania, a locality in Australia *Western world, countries that id ...
''Kant-Splash'', and
Winchester Winchester is a City status in the United Kingdom, cathedral city in Hampshire, England. The city lies at the heart of the wider City of Winchester, a local government Districts of England, district, at the western end of the South Downs Nation ...
''Spatterpruf''. The United States used frangible
lead Lead is a chemical element with the symbol Pb (from the Latin ) and atomic number 82. It is a heavy metal that is denser than most common materials. Lead is soft and malleable, and also has a relatively low melting point. When freshly cu ...
/
Bakelite Polyoxybenzylmethylenglycolanhydride, better known as Bakelite ( ), is a thermosetting phenol formaldehyde resin, formed from a condensation reaction of phenol with formaldehyde. The first plastic made from synthetic components, it was developed ...
M22 bullets in aircraft
.30 caliber The 7.62 mm caliber is a nominal caliber used for a number of different cartridges. Historically, this class of cartridge was commonly known as .30 caliber, the imperial unit and customary unit equivalent, and was most commonly used for i ...
machine gun A machine gun is a fully automatic, rifled autoloading firearm designed for sustained direct fire with rifle cartridges. Other automatic firearms such as automatic shotguns and automatic rifles (including assault rifles and battle rifles) a ...
s for target practice at armored RP-63 manned target aircraft. The lower density M22 bullets were of the same shape as conventional M2 bullets for reliable function through self-loading machine guns, but weighed only in comparison to for the M2 bullets. In the early 21st-century, the United States military began using frangible bullets to reduce ricochet risk during small arms training. These bullets use
nylon Nylon is a generic designation for a family of synthetic polymers composed of polyamides ( repeating units linked by amide links).The polyamides may be aliphatic or semi-aromatic. Nylon is a silk-like thermoplastic, generally made from petro ...
as a binding agent for a core of powdered copper and tungsten contained within a
gilding metal Gilding metal is a form of brass (an alloy of copper and zinc) with a much higher copper content than zinc content. Exact figures range from 95% copper and 5% zinc to “8 parts copper to 1 of zinc” (11% zinc) in British Army Dress Regulations. ...
jacket.


References

{{Handloading Bullets