Flocking is the process of depositing many small fiber particles (called flock) onto a surface. It can also refer to the texture produced by the process, or to any material used primarily for its flocked surface. Flocking of an article can be performed for the purpose of increasing its value. It can also be performed for functional reasons including insulation, slip-or-grip friction, retention of a liquid film, and low reflectivity.

Uses

Flocking is used in many ways. One example is in

model building Model building is a hobby and career that involves the creation of physical models either from kits or from materials and components acquired by the builder. The kits contain several pieces that need to be assembled in order to make a final mode ...

, where a

grass Poaceae () or Gramineae () is a large and nearly ubiquitous family of monocotyledonous flowering plants commonly known as grasses. It includes the cereal grasses, bamboos and the grasses of natural grassland and species cultivated in law ...

y texture may be applied to a surface to make it look more realistic. Similarly, it is used by model car builders to get a scale

carpet A carpet is a textile floor covering typically consisting of an upper layer of pile attached to a backing. The pile was traditionally made from wool, but since the 20th century synthetic fibers such as polypropylene, nylon, or polyester hav ...

effect. Another use is on a

Christmas tree A Christmas tree is a decorated tree, usually an evergreen conifer, such as a spruce, pine or fir, or an artificial tree of similar appearance, associated with the celebration of Christmas. The custom was further developed in early modern G ...

, which may be flocked with a fluffy white spray to simulate

snow Snow comprises individual ice crystals that grow while suspended in the atmosphere An atmosphere () is a layer of gas or layers of gases that envelop a planet, and is held in place by the gravity of the planetary body. A planet ...

. Other things may be flocked to give them a texture similar to

velvet Weave details visible on a purple-colored velvet fabric Velvet is a type of woven tufted fabric in which the cut threads are evenly distributed, with a short pile, giving it a distinctive soft feel. By extension, the word ''velvety'' means ...

velveteen Velveteen (or velveret) is a type of cloth made to imitate velvet, which is a type of pile fabric. Normally cotton, the term is sometimes applied to a mixture of silk and cotton. Some velveteens are a kind of fustian, having a rib of velvet pil ...

, or

velour Velour, occasionally velours, is a plush, knitted fabric or textile similar to velvet or velveteen. It is usually made from cotton, but can also be made from synthetic materials such as polyester. Often, it contains a percentage of elasta ...

, such as

t-shirt A T-shirt (also spelled tee shirt), or tee, is a style of fabric shirt named after the T shape of its body and sleeves. Traditionally, it has short sleeves and a round neckline, known as a '' crew neck'', which lacks a collar. T-shirts are genera ...

wallpaper Wallpaper is a material used in interior decoration to decorate the interior walls of domestic and public buildings. It is usually sold in rolls and is applied onto a wall using wallpaper paste Adhesive flakes that are mixed with water to pro ...

, gift/jewelry boxes, and

upholstery Upholstery is the work of providing furniture, especially seats, with padding, springs, webbing, and fabric or leather covers. The word also refers to the materials used to upholster something. ''Upholstery'' comes from the Middle English w ...

Besides the application of

y coatings to surfaces and objects there exist various flocking techniques as a means of color and product design. They range from screen printing to modern digital printing in order to refine for instance fabric, clothes or books by multicolor patterns. Presently, the exploration of the flock phenomenon can be seen in the fine arts. Artist, Electric Coffin, is known for their many colorful flocked works, including a 50-foot piece in Facebook's Seattle headquarters. Flocking in the automotive industry is used for decorative purposes and may be applied to a number of different materials. Many rally cars also have a flocked dashboard to cut down on the sun reflecting through the windscreen. A view on the present state-of-the-art of flocking can be found in the first international exhibition "Flockage: the flock phenomenon" in the

Russell-Cotes Art Gallery & Museum The Russell-Cotes Museum (formally, the Russell-Cotes Art Gallery & Museum) is an art gallery and museum in Bournemouth, England. A Grade II* listed building originally known as East Cliff Hall, it is located on the top of the East Cliff, next ...

Bournemouth Bournemouth () is a coastal resort town in the Bournemouth, Christchurch and Poole council area of Dorset, England. At the 2011 census, the town had a population of 183,491, making it the largest town in Dorset. It is situated on the English ...

. In the

photographic Photography is the art, application, and practice of creating durable images by recording light, either electronically by means of an image sensor, or chemically by means of a light-sensitive material such as photographic film. It is employed ...

industry, flocking is one method used to reduce the reflectivity of surfaces, including the insides of some

bellows A bellows or pair of bellows is a device constructed to furnish a strong blast of air. The simplest type consists of a flexible bag comprising a pair of rigid boards with handles joined by flexible leather sides enclosing an approximately airtig ...

and lens hoods. It is also used to produce light-tight passages for film such as in

135 film 135 film, more popularly referred to as 35 mm film or 35 mm, is a format of photographic film used for still photography. It is a film with a film gauge of loaded into a standardized type of magazine – also referred to as a cas ...

cartridges. Flock consists of synthetic fibers that look like tiny hairs. Flock print feels somewhat velvet and a bit elevated. The length of the fibers can vary in thickness which co-determines the appearance of the flocked product. Thin fibers produce a soft velvety surface, thicker fibers a more bristle-like surface.

Flocked fabrics

Flocking in fabrics is a method of creating another surface, imitating a piled one. In flocking, fibers or a layer are deposited over a base layer with the help of adhesive. Flocking in fabrics is possible all over the surface or in a localized area as well. Flocking as a decorative art dates back to the 14th century when short silk fibers were deposited on freshly painted walls.

Flock fibers

Flock fibers are the short fibers that are used in flocking.

Process

Flocking is defined as the application of fine particles to adhesive-coated surfaces, usually by the application of a high-voltage electric field. In a flocking machine the "flock" is given a negative charge whilst the

substrate Substrate may refer to: Physical layers *Substrate (biology), the natural environment in which an organism lives, or the surface or medium on which an organism grows or is attached ** Substrate (locomotion), the surface over which an organism lo ...

is earthed. Flock material flies vertically onto the substrate attaching to previously applied glue. A number of different substrates can be flocked including textiles, fabric, woven fabric, paper, PVC, sponge, toys, and automotive plastic. The majority of flocking done worldwide uses finely cut

natural Nature, in the broadest sense, is the physical world or universe. "Nature" can refer to the phenomena of the physical world, and also to life in general. The study of nature is a large, if not the only, part of science. Although humans are ...

synthetic fiber Synthetic fibers or synthetic fibres (in British English; see spelling differences) are fibers made by humans through chemical synthesis, as opposed to natural fibers that are directly derived from living organisms, such as plants (like cotton ...

s. A flocked finish imparts a decorative and/or functional characteristic to the surface. The variety of materials that are applied to numerous surfaces through different flocking methods creates a wide range of end products. The flocking process is used on items ranging from retail consumer goods to products with high technology military applications.

History

Historians write that flocking can be traced back to circa 1000 B.C.E., when the Chinese used resin glue to bond natural fibers to fabrics. Fiber dust was strewn onto adhesive coated surfaces to produce flocked wall coverings in

Germany Germany, officially the Federal Republic of Germany (FRG),, is a country in Central Europe. It is the most populous member state of the European Union. Germany lies between the Baltic and North Sea to the north and the Alps to the sou ...

during the

Middle Ages In the history of Europe, the Middle Ages or medieval period lasted approximately from the late 5th to the late 15th centuries, similar to the post-classical period of global history. It began with the fall of the Western Roman Empire ...

Health issues

Flocking can expose workers to small nylon particulates, which inhaled can cause flock worker's lung, a type of

interstitial lung disease Interstitial lung disease (ILD), or diffuse parenchymal lung disease (DPLD), is a group of respiratory diseases affecting the interstitium (the tissue and space around the alveoli (air sacs)) of the lungs. It concerns alveolar epithelium, pul ...

. Other exposure in the flocking industry can include

acrylic adhesive Acrylic may refer to: Chemicals and materials * Acrylic acid, the simplest acrylic compound * Acrylate polymer, a group of polymers (plastics) noted for transparency and elasticity * Acrylic resin, a group of related thermoplastic or thermose ...

s, ammonium ether of

potato starch Potato starch is starch extracted from potatoes. The cells of the root tubers of the potato plant contain leucoplasts (starch grains). To extract the starch, the potatoes are crushed, and the starch grains are released from the destroyed cells. T ...

heat transfer oil An oil is any polarity (chemistry), nonpolar chemical substance that is composed primarily of Hydrocarbon, hydrocarbons and is hydrophobe, hydrophobic (does not mix with water) & lipophilicity, lipophilic (mixes with other oils). Oils are usu ...

tannic acid Tannic acid is a specific form of tannin, a type of polyphenol. Its weak acidity ( pKa around 6) is due to the numerous phenol groups in the structure. The chemical formula for commercial tannic acid is often given as C76H52O46, which correspon ...

, and

zeolite Zeolites are microporous, crystalline aluminosilicate materials commonly used as commercial adsorbents and catalysts. They mainly consist of silicon, aluminium, oxygen, and have the general formula ･y where is either a metal ion or H+. These ...

References

{{Reflist Artistic techniques