![Magnetic Drill](https://upload.wikimedia.org/wikipedia/commons/b/be/Magnetic_Drill.jpg)
A drill is a
tool
A tool is an object that can extend an individual's ability to modify features of the surrounding environment or help them accomplish a particular task. Although many animals use simple tools, only human beings, whose use of stone tools dates ba ...
used for making round holes or driving fasteners. It is fitted with a bit, either a
drill
A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driverchuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to ...
or
driverchuck
Chuck is a masculine given name or a nickname for Charles or Charlie. It may refer to:
People
Arts and entertainment
* Chuck Alaimo, American saxophonist, leader of the Chuck Alaimo Quartet
* Chuck Barris (1929–2017), American TV producer
* C ...
. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to increased efficiency and ease of use.
Drills are commonly used in
woodworking
Woodworking is the skill of making items from wood, and includes cabinet making (cabinetry and furniture), wood carving, woodworking joints, joinery, carpentry, and woodturning.
History
Along with Rock (geology), stone, clay and animal parts, ...
,
metalworking
Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale ...
,
construction
Construction is a general term meaning the art and science to form objects, systems, or organizations,"Construction" def. 1.a. 1.b. and 1.c. ''Oxford English Dictionary'' Second Edition on CD-ROM (v. 4.0) Oxford University Press 2009 and com ...
,
machine tool
A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformations. Machine tools employ some sort of tool that does the cutting or shaping. All m ...
fabrication, construction and utility projects. Specially designed versions are made for miniature applications.
History
![MaryRose-carpentry tools1](https://upload.wikimedia.org/wikipedia/commons/d/db/MaryRose-carpentry_tools1.jpg)
Around 35,000 BC, ''
Homo sapiens
Humans (''Homo sapiens'') are the most abundant and widespread species of primate, characterized by bipedalism and exceptional cognitive skills due to a large and complex brain. This has enabled the development of advanced tools, culture, ...
'' discovered the benefits of the application of rotary tools. This would have rudimentarily consisted of a pointed rock being spun between the hands to bore a hole through another material. This led to the hand drill, a smooth stick, that was sometimes attached to flint point, and was rubbed between the palms. This was used by many ancient civilizations around the world including the
Mayans
The Maya peoples () are an ethnolinguistic group of indigenous peoples of Mesoamerica. The ancient Maya civilization was formed by members of this group, and today's Maya are generally descended from people who lived within that historical reg ...
. The earliest perforated artifacts, such as
bone
A bone is a Stiffness, rigid Organ (biology), organ that constitutes part of the skeleton in most vertebrate animals. Bones protect the various other organs of the body, produce red blood cell, red and white blood cells, store minerals, provid ...
,
ivory
Ivory is a hard, white material from the tusks (traditionally from elephants) and teeth of animals, that consists mainly of dentine, one of the physical structures of teeth and tusks. The chemical structure of the teeth and tusks of mammals is ...
,
shells, and
antlers
Antlers are extensions of an animal's skull found in members of the Cervidae (deer) family. Antlers are a single structure composed of bone, cartilage, fibrous tissue, skin, nerves, and blood vessels. They are generally found only on male ...
found, are from the
Upper Paleolithic
The Upper Paleolithic (or Upper Palaeolithic) is the third and last subdivision of the Paleolithic or Old Stone Age. Very broadly, it dates to between 50,000 and 12,000 years ago (the beginning of the Holocene), according to some theories coin ...
era.
![Pistol-grip drill](https://upload.wikimedia.org/wikipedia/commons/f/fa/Pistol-grip_drill.svg)
Bow drill
A bow drill is a simple hand-operated type of tool, consisting of a rod (the ''spindle'' or ''drill shaft'') that is set in rapid rotary motion by means of a cord wrapped around it, kept taut by a bow which is pushed back and forth with one han ...
(strap-drills) are the first machine drills, as they convert a back and forth motion to a rotary motion, and they can be traced back to around 10,000 years ago. It was discovered that tying a cord around a stick, and then attaching the ends of the string to the ends of a stick (a bow), allowed a user to drill quicker and more efficiently. Mainly used to
create fire, bow-drills were also used in ancient woodwork, stonework, and dentistry. Archaeologists discovered a
Neolithic
The Neolithic period, or New Stone Age, is an Old World archaeological period and the final division of the Stone Age. It saw the Neolithic Revolution, a wide-ranging set of developments that appear to have arisen independently in several parts ...
grave yard in
Mehrgarh
Mehrgarh (; ur, ) is a Neolithic archaeological site (dated ) situated on the Kacchi Plain of Balochistan in Pakistan. It is located near the Bolan Pass, to the west of the Indus River and between the modern-day Pakistani cities of Quetta, Ka ...
, Pakistan, dating from the time of the
Harappans, around 7,500–9,000 years ago, containing nine adult bodies with a total of eleven teeth that had been drilled. There are
hieroglyphs
A hieroglyph (Greek for "sacred carvings") was a character of the ancient Egyptian writing system. Logographic scripts that are pictographic in form in a way reminiscent of ancient Egyptian are also sometimes called "hieroglyphs". In Neoplatonis ...
depicting Egyptian carpenters and bead makers in a tomb at
Thebes using bow-drills. The earliest evidence of these tools being used in
Egypt
Egypt ( ar, مصر , ), officially the Arab Republic of Egypt, is a transcontinental country spanning the northeast corner of Africa and southwest corner of Asia via a land bridge formed by the Sinai Peninsula. It is bordered by the Mediter ...
dates back to around 2500 BCE. The usage of bow-drills was widely spread through Europe, Africa, Asia, and North America, during ancient times and is still used today. Over the years many slight variations of bow and strap drills have developed for the various uses of either boring through materials or lighting fires.
The
core drill
A modern core drill is a drill specifically designed to remove a cylinder of material, much like a hole saw. The material left inside the drill bit is referred to as the ''core''.
Core drills used in metal are called annular cutters. Core dr ...
was developed in ancient Egypt by 3000 BC.
The
pump drill
A pump drill is a simple hand-powered device used to impart a rapid rotating motion to a rod (the ''spindle'' or ''drill shaft''). It can be used for fire making or as a drill to make holes in various materials. It consists of: the drill shaft, ...
was invented during
Roman
Roman or Romans most often refers to:
*Rome, the capital city of Italy
*Ancient Rome, Roman civilization from 8th century BC to 5th century AD
*Roman people, the people of ancient Rome
*''Epistle to the Romans'', shortened to ''Romans'', a letter ...
times. It consists of a vertical spindle aligned by a piece of horizontal wood and a
flywheel
A flywheel is a mechanical device which uses the conservation of angular momentum to store rotational energy; a form of kinetic energy proportional to the product of its moment of inertia and the square of its rotational speed. In particular, ass ...
to maintain accuracy and momentum.
The hollow-borer tip, first used around the 13th century, consisted of a stick with a tubular shaped piece of metal on the end, such as
copper
Copper is a chemical element with the symbol Cu (from la, cuprum) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkis ...
. This allowed a hole to be drilled while only actually grinding the outer section of it. This completely separates the inner stone or wood from the rest, allowing the drill to pulverize less material to create a similarly sized hole.
While the pump-drill and the bow-drill were used in
Western Civilization
Leonardo da Vinci's ''Vitruvian Man''. Based on the correlations of ideal Body proportions">human proportions with geometry described by the ancient Roman architect Vitruvius in Book III of his treatise ''De architectura''.
image:Plato Pio-Cle ...
to bore smaller holes for a larger part of human history, the Auger was used to drill larger holes starting sometime between Roman and Medieval ages.
[Trans. Eileen B. Hennyessy, Ed. Maurice, Daumas. A History of Technology & Invention: Progress Through the Ages, Volume 1: The Origins of Technological Civilization. Crown Publishers, Inc; New York. 1969 p.502] The auger allowed for more torque for larger holes. It is uncertain when the Brace and Bit was invented; however, the earliest picture found so far dates from the 15th century.
It is a type of hand crank drill that consists of two parts as seen in the picture. The brace, on the upper half, is where the user holds and turns it and on the lower part is the bit. The bit is interchangeable as bits wear down. The auger uses a rotating helical screw similar to the Archimedean screw-shaped bit that is common today. The gimlet is also worth mentioning as it is a scaled down version of an auger.
In the
East
East or Orient is one of the four cardinal directions or points of the compass. It is the opposite direction from west and is the direction from which the Sun rises on the Earth.
Etymology
As in other languages, the word is formed from the fa ...
,
churn drills were invented as early as 221 BC during the Chinese
Qin Dynasty
The Qin dynasty ( ; zh, c=秦朝, p=Qín cháo, w=), or Ch'in dynasty in Wade–Giles romanization ( zh, c=, p=, w=Ch'in ch'ao), was the first Dynasties in Chinese history, dynasty of Imperial China. Named for its heartland in Qin (state), ...
,
capable of reaching a depth of 1500 m.
Churn drills in ancient China were built of wood and labor-intensive, but were able to go through solid rock.
The churn drill appears in Europe during the 12th century.
In 1835 Isaac Singer is reported to have built a steam powered churn drill based on the method the Chinese used. Also worth briefly discussing are the early
drill presses
A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driverchuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to i ...
; they were machine tools that derived from bow-drills but were powered by
windmill
A windmill is a structure that converts wind power into rotational energy using vanes called windmill sail, sails or blades, specifically to mill (grinding), mill grain (gristmills), but the term is also extended to windpumps, wind turbines, and ...
s or
water wheel
A water wheel is a machine for converting the energy of flowing or falling water into useful forms of power, often in a watermill. A water wheel consists of a wheel (usually constructed from wood or metal), with a number of blades or buckets ...
s. Drill presses consisted of the powered drills that could be raised or lowered into a material, allowing for less force by the user.
The next great advancement in drilling technology, the
electric motor
An electric motor is an Electric machine, electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a Electromagneti ...
, led to the invention of the electric drill. It is credited to
Arthur James Arnot
Arthur James Arnot (26 August 1865 – 15 October 1946) was a Scottish electrical engineer and inventor, best known for patenting the world's first drill, electric drill. He later designed the Spencer Street Power Station.
Biography
Arnot was ...
and William Blanch Brain of
Melbourne
Melbourne ( ; Boonwurrung/Woiwurrung: ''Narrm'' or ''Naarm'') is the capital and most populous city of the Australian state of Victoria, and the second-most populous city in both Australia and Oceania. Its name generally refers to a met ...
, Australia who patented the electric drill in 1889. In 1895, the first portable handheld drill was created by brothers
Wilhem & Carl Fein of
Stuttgart
Stuttgart (; Swabian: ; ) is the capital and largest city of the German state of Baden-Württemberg. It is located on the Neckar river in a fertile valley known as the ''Stuttgarter Kessel'' (Stuttgart Cauldron) and lies an hour from the ...
, Germany. In 1917 the first trigger-switch, pistol-grip portable drill was patented by
Black & Decker
Black+Decker Inc. is an American manufacturer of power tools, accessories, hardware, home improvement products, home appliances and fastening systems headquartered in Towson, Maryland, north of Baltimore, Maryland, USA, where the company was o ...
. This was the start of the modern drill era. Over the last century the electric drill has been created in a variety of types and multiple sizes for an assortment of specific uses.
Types
There are many types of drills: some are powered manually, others use electricity (electric drill) or compressed air (''pneumatic drill'') as the motive power, and a minority are driven by an
internal combustion engine
An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combus ...
(for example, earth drilling augers). Drills with a percussive action (
hammer drill
A hammer drill, also known as a percussion drill or impact drill, is a power tool used chiefly for drilling in hard materials. It is a type of rotary drill with an impact mechanism that generates a hammering motion. The percussive mechanism provid ...
s) are mostly used in hard materials such as
masonry
Masonry is the building of structures from individual units, which are often laid in and bound together by mortar; the term ''masonry'' can also refer to the units themselves. The common materials of masonry construction are bricks, building ...
(brick, concrete and stone) or
rock
Rock most often refers to:
* Rock (geology), a naturally occurring solid aggregate of minerals or mineraloids
* Rock music, a genre of popular music
Rock or Rocks may also refer to:
Places United Kingdom
* Rock, Caerphilly, a location in Wales ...
.
Drilling rig
A drilling rig is an integrated system that drills wells, such as oil or water wells, or holes for piling and other construction purposes, into the earth's subsurface. Drilling rigs can be massive structures housing equipment used to drill wat ...
s are used to bore holes in the earth to obtain water or oil. Oil wells,
water well
A well is an excavation or structure created in the ground by digging, driving, or drilling to access liquid resources, usually water. The oldest and most common kind of well is a water well, to access groundwater in underground aquifers. Th ...
s, or holes for
geothermal heating
Geothermal heating is the direct use of geothermal energy for some heating applications. Humans have taken advantage of geothermal heat this way since the Paleolithic era. Approximately seventy countries made direct use of a total of 270 PJ o ...
are created with large drilling rigs. Some types of hand-held drills are also used to drive
screw
A screw and a bolt (see '' Differentiation between bolt and screw'' below) are similar types of fastener typically made of metal and characterized by a helical ridge, called a ''male thread'' (external thread). Screws and bolts are used to fa ...
s and other
fastener
A fastener (US English) or fastening (UK English) is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or disman ...
s. Some small appliances that have no motor of their own may be drill-powered, such as small pumps, grinders, etc.
Primitive
Some forms of drills have been used since Pre-History, both to make holes in hard objects or as
fire drills.
*
Awl - The shaft is twisted with one hand
*
Hand drill
A hand drill is the simplest primitive method to produce rapid rotary motion of a rod. It consists in holding the rod vertically between both hands and moving these back and forth, in opposite directions, as in rubbing them. The rod typically ...
- The shaft is spun by rubbing motion of the hands
*
Bow drill
A bow drill is a simple hand-operated type of tool, consisting of a rod (the ''spindle'' or ''drill shaft'') that is set in rapid rotary motion by means of a cord wrapped around it, kept taut by a bow which is pushed back and forth with one han ...
- The shaft is spun by cord of a bow that is moved back and forth.
*
Pump drill
A pump drill is a simple hand-powered device used to impart a rapid rotating motion to a rod (the ''spindle'' or ''drill shaft''). It can be used for fire making or as a drill to make holes in various materials. It consists of: the drill shaft, ...
- The shaft is spun by pushing down on a hand bar and by a flywheel
Hand-powered
![drill004cropped](https://upload.wikimedia.org/wikipedia/commons/e/ec/Drill004cropped.jpg)
Hand-powered metal drills have been in use for centuries. They include:
*
Auger
Auger may refer to:
Engineering
* Wood auger, a drill for making holes in wood (or in the ground)
** Auger bit, a drill bit
* Auger conveyor, a device for moving material by means of a rotating helical flighting
* Auger (platform), the world's f ...
- a straight shaft with a wood-cutting blade at the bottom and a T-shaped handle
*
Brace
Brace(s) or bracing may refer to:
Medical
* Orthopaedic brace, a device used to restrict or assist body movement
** Back brace, a device limiting motion of the spine
*** Milwaukee brace, a kind of back brace used in the treatment of spinal cur ...
- a modified auger powered by means of a
crankshaft
A crankshaft is a mechanical component used in a piston engine to convert the reciprocating motion into rotational motion. The crankshaft is a rotating shaft containing one or more crankpins, that are driven by the pistons via the connecting ...
*
Gimlet
*
Bradawl
A bradawl is a woodworking hand tool with a blade similar to that of a straight screwdriver and a handle's made from wood or plastic.
Purpose
A bradawl is used to make indentations in wood or other materials in order to ease the insertion of a ...
, similar to a
screwdriver
A screwdriver is a tool, manual or powered, used for turning screws. A typical simple screwdriver has a handle and a shaft, ending in a tip the user puts into the screw head before turning the handle. This form of the screwdriver has been repla ...
but with a drilling point
*Wheel brace or hand drill, also known as an "eggbeater" drill
*
Cranial drill
A cranial drill, also known as a craniotome, is a tool for drilling simple burr holes (trepanation) or for creating larger openings in the skull. This exposes the brain and allows operations like craniotomy and craniectomy to be done. The drill ...
is an instrument used throughout skull surgery
*Eggbeater drill, analogous in form to a hand-cranked eggbeater (kitchen tool) with
bevel gear
Bevel gears are gears where the axes of the two shafts intersect and the tooth-bearing faces of the gears themselves are conically shaped. Bevel gears are most often mounted on shafts that are 90 degrees apart, but can be designed to work at oth ...
s
** Breast drill, a heavy duty subtype of eggbeater drill that has a flat chest piece in addition to one or more handles
*
Push
Push may refer to:
Music
* Mike Dierickx (born 1973), a Belgian producer also known as Push
Albums
* ''Push'' (Bros album), 1988
* ''Push'' (Gruntruck album), 1992
* ''Push'' (Jacky Terrasson album), 2010
Songs
* "Push" (Enrique Iglesias s ...
, such as
Yankee
The term ''Yankee'' and its contracted form ''Yank'' have several interrelated meanings, all referring to people from the United States. Its various senses depend on the context, and may refer to New Englanders, residents of the Northern United St ...
or Persian drills, which use spiral or
ratcheting mechanisms
*
Pin chuck
A chuck is a specialized type of clamp used to hold an object with radial symmetry, especially a cylinder. In a drill, a mill and a transmission, a chuck holds the rotating tool; in a lathe, it holds the rotating workpiece.
Chucks commonly us ...
, a small hand-held jeweler's drill
Power drills
Drills powered by electricity (or more rarely, compressed air) are the most common tools in woodworking and machining shops.
Electric drills can be
corded (fed from an
electric outlet
AC power plugs and sockets connect electric equipment to the alternating current (AC) mains electricity power supply in buildings and at other sites. Electrical plugs and sockets differ from one another in voltage and current rating, shape, si ...
through a
power cable
A power cable is an electrical cable, an assembly of one or more electrical conductors, usually held together with an overall sheath. The assembly is used for transmission of electrical power. Power cables may be installed as permanent wiring wi ...
) or
cordless
The term cordless is generally used to refer to electrical or electronic devices that are powered by a battery or battery pack and can operate without a power cord or cable attached to an electrical outlet to provide mains power, allowing greater ...
(fed by
rechargeable electric batteries). The latter have removable battery packs that can be swapped to allow uninterrupted drilling while recharging.
A popular use of hand-held power drills is to set screws into wood, through the use of
screwdriver bit
A screwdriver is a tool, manual or powered, used for turning screws. A typical simple screwdriver has a handle and a shaft, ending in a tip the user puts into the screw head before turning the handle. This form of the screwdriver has been repla ...
s. Drills optimized for this purpose have a
clutch
A clutch is a mechanical device that engages and disengages power transmission, especially from a drive shaft to a driven shaft. In the simplest application, clutches connect and disconnect two rotating shafts (drive shafts or line shafts). ...
to avoid damaging the slots on the screw head.
*
Pistol-grip drill - the most common hand-held power drill type.
*
Right-angle drill - used to drill or drive screws in tight spaces.
*
Hammer drill
A hammer drill, also known as a percussion drill or impact drill, is a power tool used chiefly for drilling in hard materials. It is a type of rotary drill with an impact mechanism that generates a hammering motion. The percussive mechanism provid ...
- combines rotary motion with a hammer action for drilling
masonry
Masonry is the building of structures from individual units, which are often laid in and bound together by mortar; the term ''masonry'' can also refer to the units themselves. The common materials of masonry construction are bricks, building ...
. The hammer action may be engaged or disengaged as required.
*
Drill press
A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driverchuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to i ...
- larger power drill with a rigid holding frame, standalone mounted on a bench
*
Rotary hammer
A rotary hammer, also called rotary hammer drill is a power tool that can perform heavy-duty tasks such as drilling and chiseling hard materials. It is similar to a hammer drill in that it also pounds the drill bit in and out while it is spinnin ...
combines a primary dedicated hammer mechanism with a separate rotation mechanism, and is used for more substantial material such as masonry or concrete.
Most electric hammer drills are rated (input power) at between 600 and 1100 watts. The efficiency is usually 50-60% i.e. 1000 watts of input is converted into 500-600 watts of output (rotation of the drill and hammering action).
For much of the 20th century, attachments could commonly be purchased to convert corded electric hand drills into a range of other power tools, such as orbital sanders and power saws, more cheaply than purchasing dedicated versions of those tools. As the prices of power tools and suitable electric motors have fallen such attachments have become much less common.
Early cordless drills used interchangeable 7.2
V battery packs. Over the years battery voltages have increased, with 18 V drills being most common, but higher voltages are available, such as 24 V, 28 V, and 36 V. This allows these tools to produce as much
torque
In physics and mechanics, torque is the rotational equivalent of linear force. It is also referred to as the moment of force (also abbreviated to moment). It represents the capability of a force to produce change in the rotational motion of th ...
as some corded drills.
Common battery types of are
nickel-cadmium (NiCd) batteries and
lithium-ion batteries
A lithium-ion or Li-ion battery is a type of rechargeable battery which uses the reversible reduction of lithium ions to store energy. It is the predominant battery type used in portable consumer electronics and electric vehicles. It also se ...
, with each holding about half the
market share
Market share is the percentage of the total revenue or sales in a market that a company's business makes up. For example, if there are 50,000 units sold per year in a given industry, a company whose sales were 5,000 of those units would have a ...
. NiCd batteries have been around longer, so they are less expensive (their main advantage), but have more disadvantages compared to lithium-ion batteries. NiCd disadvantages are limited life, self-discharging, environment problems upon disposal, and eventually internally
short circuit
A short circuit (sometimes abbreviated to short or s/c) is an electrical circuit that allows a current to travel along an unintended path with no or very low electrical impedance. This results in an excessive current flowing through the circuit ...
ing due to
dendrite
Dendrites (from Greek δένδρον ''déndron'', "tree"), also dendrons, are branched protoplasmic extensions of a nerve cell that propagate the electrochemical stimulation received from other neural cells to the cell body, or soma, of the n ...
growth. Lithium-ion batteries are becoming more common because of their short charging time, longer life, absence of
memory effect
Memory effect, also known as battery effect, lazy battery effect, or battery memory, is an effect observed in nickel-cadmium rechargeable batteries that causes them to hold less charge. It describes the situation in which nickel-cadmium batter ...
, and low weight. Instead of charging a tool for an hour to get 20 minutes of use, 20 minutes of charge can run the tool for an hour in average. Lithium-ion batteries also hold a charge for a significantly longer time than nickel-cadmium batteries, about two years if not used, vs. 1 to 4 months for a nickel-cadmium battery.
Impact drills
Also known as impact wrenches, is a form of drill that incorporates a hammer motion along with the rotating motion of a conventional drill. The hammering aspect of the impact drill occurs when the power of the motor cannot turn the bolt it will begin exerting bursts of force to "hammer" the bolt in the desired direction. These drills are commonly used to secure long bolts or screws into wood, metal, and concrete, as well as loosening ceased or over torqued bolts. Impact drills come in two major types, pneumatic and electric, and vary in size depending on application. Electric impact drills are most often found cordless and are widely used in construction, automobile repair, and fabrication. These electric drills are preferred over the pneumatic driven because of their maneuverability and ease of use. Pneumatic impact drills rely on air and have to remain connected to an air source to maintain power. The chuck on impact drills is different than the conventional handheld power drill. The chuck acts more as a collet with a hexagonal shape in which the bits and drivers lock into. Impact drivers can also be used to bore holes like a standard pistol grip drill, but this requires a special bit that will lock into the hexagonal collet. The design of the impact drills are almost identical to modern pistol grip power drills with only one major difference. Impact drills have a shorter, skinnier, stubby receiver where the collet is located compared to the larger tapered chuck on a conventional drill. This allows the user to fit in smaller places that a normal drill would not. Impact drills are not great in regards to torque and speed control. Most handheld drills have a variable speed option, whereas most impact drills have a fixed torque and speed. Impact drills are not designed for precision work due to this lack of adjustability.
Hammer drill
The hammer action of a hammer drill is provided by two cam plates that make the chuck rapidly pulse forward and backward as the drill spins on its axis. This pulsing (hammering) action is measured in Blows Per Minute (BPM) with 10,000 or more BPMs being common. Because the combined mass of the chuck and bit is comparable to that of the body of the drill, the energy transfer is inefficient and can sometimes make it difficult for larger bits to penetrate harder materials such as poured concrete. A standard hammer drill accepts 6 mm (1/4 inch) and 13 mm (1/2 inch) drill bits. The operator experiences considerable vibration, and the cams are generally made from hardened steel to avoid them wearing out quickly. In practice, drills are restricted to standard masonry bits up to 13 mm (1/2 inch) in diameter. A typical application for a hammer drill is installing electrical boxes, conduit straps or shelves in concrete.
Rotary hammer
The rotary hammer (also known as a rotary hammer drill, roto hammer drill or masonry drill) . Generally, standard chucks and drills are inadequate and chucks such as SDS and carbide drills that have been designed to withstand the percussive forces are used. A rotary hammer uses
SDS or Spline Shank bits. These heavy bits are adept at pulverising the masonry and drill into this hard material with relative ease. Some styles of this tool are intended for masonry drilling only and the hammer action cannot be disengaged. Other styles allow the drill to be used without the hammer action for normal drilling, or hammering to be used without rotation for chiselling. In 1813
Richard Trevithick
Richard Trevithick (13 April 1771 – 22 April 1833) was a British inventor and mining engineer. The son of a mining captain, and born in the mining heartland of Cornwall, Trevithick was immersed in mining and engineering from an early age. He w ...
designed a steam-driven rotary drill, also the first drill to be powered by steam.
In contrast to the cam-type hammer drill, a rotary/pneumatic hammer drill accelerates only the bit. This is accomplished through a piston design, rather than a spinning cam. Rotary hammers have much less vibration and penetrate most building materials. They can also be used as "drill only" or as "hammer only" which extends their usefulness for tasks such as chipping brick or concrete. Hole drilling progress is greatly superior to cam-type hammer drills, and these drills are generally used for holes of 19 mm (3/4 inch) or greater in size. A typical application for a rotary hammer drill is boring large holes for lag bolts in foundations, or installing large lead anchors in concrete for handrails or benches.
Drill press
A drill press (also known as a pedestal drill, pillar drill, or bench drill) is a style of drill that may be mounted on a stand or bolted to the floor or
workbench
A workbench is a sturdy table at which manual work is done. They range from simple flat surfaces to very complex designs that may be considered tools in themselves. Workbenches vary in size from tiny jewellers benches to the huge benches used by ...
. Portable models are made, some including a magnetic base. Major components include a base, column (or pillar), adjustable table, spindle, chuck, and drill head, usually driven by an electric motor. The head typically has a set of three handles radiating from a central hub that are turned to move the spindle and chuck vertically. The distance from the center of the chuck to the closest edge of the column is the throat. The swing is simply twice the throat, and the swing is how drill presses are classified and sold. Thus, a tool with 4" throat has an 8" swing (it can drill a hole in the center of an 8" work piece), and is called an 8" drill press.
A drill press has a number of advantages over a hand-held drill:
*Less effort is required to apply the drill to the workpiece. The movement of the chuck and spindle is by a lever working on a
rack and pinion
A rack and pinion is a type of linear actuator that comprises a circular gear (the '' pinion'') engaging a linear gear (the ''rack''). Together, they convert rotational motion into linear motion. Rotating the pinion causes the rack to be driven ...
, which gives the operator considerable
mechanical advantage
Mechanical advantage is a measure of the force amplification achieved by using a tool, mechanical device or machine system. The device trades off input forces against movement to obtain a desired amplification in the output force. The model for t ...
*The table allows a
vise
A vise or vice (British English) is a mechanical apparatus used to secure an object to allow work to be performed on it. Vises have two parallel jaws, one fixed and the other movable, threaded in and out by a screw and lever.
A vise grip is no ...
or
clamp to be used to position and restrain the work, making the operation much more secure
*The angle of the spindle is fixed relative to the table, allowing holes to be drilled accurately and consistently
*Drill presses are almost always equipped with more powerful motors compared to hand-held drills. This enables larger drill bits to be used and also speeds up drilling with smaller bits.
For most drill presses—especially those meant for woodworking or home use—speed change is achieved by manually moving a belt across a stepped
pulley
A pulley is a wheel on an axle or shaft that is designed to support movement and change of direction of a taut cable or belt, or transfer of power between the shaft and cable or belt. In the case of a pulley supported by a frame or shell that ...
arrangement. Some drill presses add a third stepped pulley to increase the number of available speeds. Modern drill presses can, however, use a variable-speed motor in conjunction with the stepped-pulley system. Medium-duty drill presses such as those used in machine shop (tool room) applications are equipped with a
continuously variable transmission
A continuously variable transmission (CVT) is an automatic transmission that can change seamlessly through a continuous range of gear ratios. This contrasts with other transmissions that provide a limited number of gear ratios in fixed steps. T ...
. This mechanism is based on variable-diameter pulleys driving a wide, heavy-duty belt. This gives a wide speed range as well as the ability to change speed while the machine is running. Heavy-duty drill presses used for metalworking are usually of the gear-head type described below.
Drill presses are often used for miscellaneous workshop tasks other than drilling holes. This includes sanding, honing, and polishing. These tasks can be performed by mounting sanding drums, honing wheels and various other rotating accessories in the chuck. This can be unsafe in some cases, as the chuck arbor, which may be retained in the spindle solely by the friction of a
taper fit, may dislodge during operation if the side loads are too high.
Geared head
A geared head drill press transmits power from the motor to the spindle through
spur gearing inside the machine's head, eliminating a flexible drive belt. This assures a positive drive at all times and minimizes maintenance. Gear head drills are intended for metalworking applications where the drilling forces are higher and the desired speed (RPM) is lower than that used for woodworking.
Levers attached to one side of the head are used to select different gear ratios to change the spindle speed, usually in conjunction with a two- or three-speed motor (this varies with the material). Most machines of this type are designed to be operated on
three-phase electric power
Three-phase electric power (abbreviated 3φ) is a common type of alternating current used in electricity generation, transmission, and distribution. It is a type of polyphase system employing three wires (or four including an optional neutral ...
and are generally of more rugged construction than equivalently sized belt-driven units. Virtually all examples have geared racks for adjusting the table and head position on the column.
Geared head drill presses are commonly found in
tool room
Tool and die makers are highly skilled crafters working in the manufacturing, manufacturing industries. Variations on the name include tool maker, toolmaker, die maker, diemaker, Moldmaker, mold maker, moldmaker or tool jig and die-maker depending ...
s and other commercial environments where a heavy duty machine capable of production drilling and quick setup changes is required. In most cases, the spindle is machined to accept Morse taper tooling for greater flexibility. Larger geared head drill presses are frequently fitted with power feed on the quill mechanism, with an arrangement to disengage the feed when a certain drill depth has been achieved or in the event of excessive travel. Some gear-head drill presses have the ability to perform
tapping
Tapping is a playing technique that can be used on any stringed instrument, but which is most commonly used on guitar. The technique involves a string being fretted and set into vibration as part of a single motion. This is in contrast to stand ...
operations without the need for an external tapping attachment. This feature is commonplace on larger gear head drill presses. A clutch mechanism drives the tap into the part under power and then backs it out of the threaded hole once the proper depth is reached. Coolant systems are also common on these machines to prolong tool life under production conditions.
Radial arm
A radial arm drill press is a large geared-head drill press in which the head can be moved along an arm that
radiates from the machine's column. As it is possible to swing the arm relative to the machine's base, a radial arm drill press is able to operate over a large area without having to reposition the workpiece. This feature saves considerable time because it is much faster to reposition the machine's head than it is to unclamp, move, and then re-clamp the workpiece to the table. The size of work that can be handled may be considerable, as the arm can swing out of the way of the table, allowing an
overhead crane
An overhead crane, commonly called a bridge crane, is a type of crane found in industrial environments. An overhead crane consists of two parallel rails seated on longitudinal I-beams attached to opposite steel columns by means of brackets. ...
or
derrick
A derrick is a lifting device composed at minimum of one guyed mast, as in a gin pole, which may be articulated over a load by adjusting its guys. Most derricks have at least two components, either a guyed mast or self-supporting tower, and a ...
to place a bulky workpiece on the table or base. A vise may be used with a radial arm drill press, but more often the workpiece is secured directly to the table or base, or is held in a
fixture.
Power spindle feed is nearly universal with these machines and coolant systems are common. Larger-size machines often have power feed motors for elevating or moving the arm. The biggest radial arm drill presses are able to drill holes as large as four inches (101.6 millimeters) diameter in solid steel or cast iron. Radial arm drill presses are specified by the diameter of the column and the length of the arm. The length of the arm is usually the same as the maximum throat distance. The radial arm drill press pictured to the right has a 9 inch diameter and a 3 foot long arm. The maximum throat distance of this machine would be approximately 36", giving a maximum swing of 72" (6 feet or 1.83 meters).
Magnetic drill press
A magnetic drill is a portable machine for drilling holes in large and heavy workpieces which are difficult to move or bring to a stationary conventional drilling machine. It has a magnetic base and drills holes with the help of cutting tools like
annular cutter
An annular cutter (also called as core drill, core cutter, broach cutter, trepanning drill, hole saw, or cup-type cutter) is form of core drill used to create holes in metal. An annular cutter, named after the annulus shape, cuts only a groove ...
s (broach cutters) or with
twist drill bits. There are various types depending on their operations and specializations, like magnetic drilling cum tapping machines, cordless, pneumatic, compact horizontal, automatic feed, cross table base etc.
Mill
Mill drills are a lighter alternative to a
milling machine
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of d ...
. They combine a drill press (belt driven) with the X/Y coordinate abilities of the milling machine's table and a locking collet that ensures that the cutting tool will not fall from the spindle when lateral forces are experienced against the bit. Although they are light in construction, they have the advantages of being space-saving and versatile as well as inexpensive, being suitable for light machining that may otherwise not be affordable.
Surgical
Drills are used in
surgery
Surgery ''cheirourgikē'' (composed of χείρ, "hand", and ἔργον, "work"), via la, chirurgiae, meaning "hand work". is a medical specialty that uses operative manual and instrumental techniques on a person to investigate or treat a pat ...
to remove or create holes in
bone
A bone is a Stiffness, rigid Organ (biology), organ that constitutes part of the skeleton in most vertebrate animals. Bones protect the various other organs of the body, produce red blood cell, red and white blood cells, store minerals, provid ...
; specialties that use them include
dentistry
Dentistry, also known as dental medicine and oral medicine, is the branch of medicine focused on the teeth, gums, and mouth. It consists of the study, diagnosis, prevention, management, and treatment of diseases, disorders, and conditions o ...
,
orthopedic surgery
Orthopedic surgery or orthopedics ( alternatively spelt orthopaedics), is the branch of surgery concerned with conditions involving the musculoskeletal system. Orthopedic surgeons use both surgical and nonsurgical means to treat musculoskeletal ...
and
neurosurgery
Neurosurgery or neurological surgery, known in common parlance as brain surgery, is the medical specialty concerned with the surgical treatment of disorders which affect any portion of the nervous system including the brain, spinal cord and peri ...
. The development of surgical drill technology has followed that of industrial drilling, including transitions to the use of lasers,
endoscopy
An endoscopy is a procedure used in medicine to look inside the body. The endoscopy procedure uses an endoscope to examine the interior of a hollow organ or cavity of the body. Unlike many other medical imaging techniques, endoscopes are insert ...
, use of advanced imaging technologies to guide drilling, and robotic drills.
Accessories
Drills are often used simply as motors to drive a variety of applications, in much the same way that tractors with generic
PTOs are used to power ploughs, mowers, trailers, etc.
Accessories available for drills include:
*
Screw-driving tips of various kinds - flathead, Philips, etc. for driving screws in or out
* Water pumps
* Nibblers for cutting metal sheet
* Rotary sanding discs
* Rotary polishing discs
* Rotary cleaning brushes
Drill bits
Some of the main drill bit types are
*
twist drill bits - a general purpose drill bit for making holes in wood, plastic, metals, concrete and more
* Counterbore Drill Bits - a drill bit used to enlarge existing holes
*
Countersink Drill Bits - a drill bit to create a wide opening for a screw
* High-Speed Drill Bits - these are drill bits made to be very strong and therefore are often used to cut metals
* Spade drill Bits - spade-shaped drill bits used primarily to bore holes in softwoods
* Hole Saw - a large drill bit with a jagged edge, ideal for cutting large holes (mostly in wood).
Capacity
Drilling capacity indicates the maximum
diameter
In geometry, a diameter of a circle is any straight line segment that passes through the center of the circle and whose endpoints lie on the circle. It can also be defined as the longest chord of the circle. Both definitions are also valid for ...
a given
power drill
A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driverchuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to i ...
or
drill press
A drill is a tool used for making round holes or driving fasteners. It is fitted with a bit, either a drill or driverchuck. Hand-operated types are dramatically decreasing in popularity and cordless battery-powered ones proliferating due to i ...
can produce in a certain material. It is essentially a proxy for the continuous
torque
In physics and mechanics, torque is the rotational equivalent of linear force. It is also referred to as the moment of force (also abbreviated to moment). It represents the capability of a force to produce change in the rotational motion of th ...
the machine is capable of producing. Typically a given drill will have its capacity specified for different materials, i.e., 10mm for steel, 25mm for wood, etc.
For example, the maximum recommended capacities for the
DeWalt
DeWalt Industrial Tool Company (stylized as DᴇWALT) is an American worldwide manufacturer of power tools and hand tools for the construction, manufacturing and woodworking industries, as well as home craftspeople. DeWalt is a registered trad ...
DCD790 cordless drill for specific
drill bit
Drill bits are cutting tools used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order ...
types and materials are as follows:
See also
*
Boring
*
Dental drill
A dental drill or handpiece is a hand-held, mechanical instrument used to perform a variety of common dental procedures, including removing decay, polishing fillings, performing cosmetic dentistry, and altering prostheses.
The handpiece itsel ...
*
Drifter drill
A drifter drill, sometimes called a rock drill, is a tool used in mining and civil engineering to drill into rock. Rock drills are used for making holes for placing dynamite or other explosives in rock blasting, and holes for plug and feather qua ...
*
Drill bit
Drill bits are cutting tools used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order ...
*
Drill bit sizes Drill bits are the cutting tools of drilling machines. They can be made in any size to order, but standards organizations have defined sets of sizes that are produced routinely by drill bit manufacturers and stocked by distributors.
In the U.S., fr ...
References
External links
Nonfatal Occupational Injuries Involving the Eyes- From US Department of Labor (Accessed 29 April 2007)
NIOSH Power Tools Sound and Vibrations Database
{{Woodworking
Hole making
Rotating machines
Tools
Construction