A boiler feedwater pump is a specific type of

pump A pump is a device that moves fluids ( liquids or gases), or sometimes slurries, by mechanical action, typically converted from electrical energy into hydraulic energy. Pumps can be classified into three major groups according to the method the ...

used to pump feedwater into a steam boiler. The water may be freshly supplied or returning

condensate Condensate may refer to: * The liquid phase produced by the condensation of steam or any other gas * The product of a chemical condensation reaction, other than water * Natural-gas condensate, in the natural gas industry * ''Condensate'' (album ...

produced as a result of the condensation of the steam produced by the boiler. These pumps are normally high pressure units that take suction from a condensate return system and can be of the centrifugal pump type or positive displacement type.

Construction and operation

Feedwater pumps range in size up to many kilowatts and the

electric motor An electric motor is an electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate forc ...

is usually separated from the pump body by some form of mechanical coupling. Large industrial condensate pumps may also serve as the feedwater pump. In either case, to force the water into the boiler, the pump must generate sufficient pressure to overcome the steam pressure developed by the boiler. This is usually accomplished through the use of a centrifugal pump. Another common form of feedwater pump runs constantly and is provided with a minimum flow device to stop overpressuring the pump on low flows. The minimum flow usually returns to the tank or deaerator.

Failure of mechanical seal

Mechanical seals of boiler feedwater pumps often show signs of electrical corrosion. The relative movement between the sliding ring and the stationary ring provokes static charging which is not diverted due to the very low conductivity of the boiler water (below one micro-Siemens per cm �S/cm. Within short periods of operation – in some cases, only a few hundred operational hours – pieces having the size of fingertips break off from the sliding and/or the stationary ring and cause rapid increases in leakage current. Diamond-coated ( DLC)

mechanical seal A mechanical seal is a device that helps join systems and mechanisms together by preventing leakage (e.g. in a pumping system), containing pressure, or excluding contamination. The effectiveness of a seal is dependent on adhesion in the case of ...

s avoid this problem and extend durability remarkably.

Steam-powered pumps

Steam locomotive A steam locomotive is a locomotive that provides the force to move itself and other vehicles by means of the expansion of steam. It is fuelled by burning combustible material (usually coal, oil or, rarely, wood) to heat water in the loco ...

s and the

steam engine A steam engine is a heat engine that performs mechanical work using steam as its working fluid. The steam engine uses the force produced by steam pressure to push a piston back and forth inside a cylinder. This pushing force can be ...

s used on ships and stationary applications such as power plants also require feedwater pumps. In this situation, though, the pump was often powered using a small steam engine that ran using the steam produced by the boiler. A means had to be provided, of course, to put the initial charge of water into the boiler (before steam power was available to operate the steam-powered feedwater pump). The pump was often a positive displacement pump that had steam valves and cylinders at one end and feedwater cylinders at the other end; no crankshaft was required.

Duplex steam pump

A duplex steam pump has two sets of steam and water cylinders. They are not physically connected but the steam valves on the first pump are operated by the movement of the second pump's piston rod, and vice versa. The result is that there are no "dead spots" and the pump is always self-starting.

Jet injector

An injector pump uses the Venturi effect and steam condensation to deliver water to a boiler.

References